FREERIDER FR-168-3Xs User Instruction Manual Download | Manualshive

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USERS INSTRUCTION

MANUAL

USERS INSTRUCTION

MANUAL

USERS INSTRUCTION

MANUAL

USERS INSTRUCTION

MANUAL

ATTENTION

Read

all parts

in this

manual

before

operating

your

scooter

ATTENTION

Read

all parts

in this

manual

before

operating

your

scooter

ATTENTION

Read

all parts

in this

manual

before

operating

your

scooter

ATTENTION

Read

all parts

in this

manual

before

operating

your

scooter

FR510DXs2b

FR168-3X/ FR-168-3Xs

FR510DXX/ FR510DXXs/

FR510DXXsb

1
2
3
...
»

Summary of Contents for FR-168-3Xs

Page 1: ...parts in this manual before operating your scooter ATTENTION Read all parts in this manual before operating your scooter ATTENTION Read all parts in this manual before operating your scooter ATTENTION Read all parts in this manual before operating your scooter FR510DXs2b FR168 3X FR 168 3Xs FR510DXX FR510DXXs FR510DXXsb ...

Page 2: ... Freerider dealer Freerider Your Scooter has numberous features not found on other power Scooters With proper care and maintenance you will enjoy many years of dependable service Your Scooter needs to receive maintenance at regular intervals and should be inspected frequently for proper mechanical operation Troubles shooting uidelines methods of detecting improper operation Freerider Freerider g F...

Page 3: ... Automatically controlled charging system Front and rear Suspension Front and rear lights Direction indicator warning lights Two part tubular steel chassis Your Scooter can be removed with the handlebars lowered and with the aid of ramps your Scooter can be transported in a suitable estate car However your Scooter is not designed to transport the user in a moving vehicle Your Scooter should be ser...

Page 4: ...eat with backres 6 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 4 FR510DXX FR510DXXs FR510DXXsb FEATURE GUIDE 1 2 3 4 5 Steering handlebars Rear bump Driving mirror Console Charging socket Basket Front light er Floor mat Pneumatic wheels with grey tyres Rear lights and indicators Adjustable angle seat with backres 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 11 2 4 9 8 10 1 3 6 5 12 7 FR168 3X FR168 3XsFEATURE ...

Page 5: ...s with a maximum speed limitof 8mph and a facility to travel at 4mph on footways Class B as defined in the European Standard En12184 1999 A Scooter sufficiently compact and manoeuvrable for some indoor environments and capable of travelling over longer distances and negotiating outdoor obstacles DEFINITION DEFINITION RULES FOR SAFE USE 4 Do not carry passengers or exceed the maximum carrying weigh...

Page 6: ...ve on unrestricted carriageways 32 Always switch your lights on at night or in poor visibility Wear reflective clothing 33 Do not drive your Scooter with a canopy in gale force wind conditions i e above 61km h 38mph 34 Do not use solid inserts in your tyres they will increase the weight of your Scooter and reduce the effectiveness of your Scooter s suspension 35 Do not hang bags etc over you handl...

Page 7: ...assist your comfort Fig 1 This allows the seat to swivel through 360 and lock in a convenient position The locking lever is located under the left side of the seat NB It can be re located on the right side for your convenience Pull up fully to release the seat allowing rotation Release level to lock the seat into the desired position When driving the seat should be locked in the straight ahead pos...

Page 8: ...e appropriate angled position Retighten each bolt and locknut making certain the two bolts are located in exactly the same position on either side Both stop bolts must be positioned in the same position for the backrest to be fully supported failure to observe this warning may distort the backrest frame The rearward stability of your scooter will be reduced the greater the backrest is set past 90 ...

Page 9: ...the handlebar from a locked position pull the black lever upwards the handlebar will now move freely but under mild tension To lock the handlebar into a comfortable driving position simply push the black lever downwards until the handlebar is locked firmly into position With the combination of the height adjustment together with the handlebar movement you should find a suitably comfortable driving...

Page 10: ...ar Light Switch 4 Direction Indicator Light Swithc 5 Batter Gauge Status Indicator Light Battery Gauge Caution charged and you are ready to drive As the power is used up in your batteries the bar indication will move towards the red sector indicating the state of charge at thaat precise time If the batter gauge displays red and yellow then your batteries have lost charge and they should be recharg...

Page 11: ...tton 10 Hazard Warning Freerider FORWARD REVERSE SPEED AND BRAKING LEVER you reverse speed direction Do not attempt to operate the right and left lever simultaneously failure to observe this warning may distort the lever system and could put you at risk It should also be noted that reverse speed is set at half of full speed this is a safety precaution always make certain the Hi Lo speed switch and...

Page 12: ... Warning FREEWHEELING YOUR SCOOTER FIG 14 Remount your Scooter switch the power switch off and on again until the battery gauge fully illuminates your Scooter will now drive under motor power again Always check that the freewheel device is in the drive position before attempting to drive your Scooter after it has been left unattended for a period of time General note If you are able to push your F...

Page 13: ... healthcare professional and or the authorized measures that will help you to become accustomed to the safe operation of your Scooter Get to know the feel of your Scooter and it s capabilities recommends that you perform a safety check before each use to make certain your Scooter operates smoothly and safely For details on how to perform these necessary inspections see the Care and Maintenance sec...

Page 14: ...r Scooter is equipped with one powerful electronic brake systems and an emergency manual system 1 Regenerative Uses the electricity generated in your Scooter drive motor to rapidly slow your Scooter when the speed direction lever is returned to the centre neutral drive stop position and 2 Disc Park Brake Located on the end of your drive motor it activates mechanically after the regenerative brake ...

Page 15: ...while it is in a moving Do not Do not Warning FREEWHEEL YOUR SCOOTER Freerider Do not Do not Do not Warning Warning Warning TYRE INFLATION Warning MOTOR VEHICLE TRANSPORTATION Warning Do not Do not vehicle Personal injury may result Always make certain that your Scooter is properly secured when being transported Failure to comply may result in personal injury and or damage to your Scooter Your Sco...

Page 16: ... Do not overload your Scooter at the rear when climbing an incline Always lean forward to provide the best stability and prevent rearward tipping Any attempt to climb or descend an incline steeper than shown in the Scooter Specification at the rear of this manual may put your Scooter in an unstable position and cause it to tip resulting in personal injury See also Control on an Incline page19 Scoo...

Page 17: ...d at the left or right hand rear cover of Scooter Located at right rear of handlebars near charging socket Located on the top leftside of the rear cover under seat Yellow label located on the top of the rear cover LEARNING TO GET ABOUT Warning MOUNTING If you are not an accomplished outdoors mobility product driver we strongly recommend that you first practice in an open area free from traffic and...

Page 18: ...ke several manoeuvres to completely change direction i e Three point turn Reversing requires attention Be sure your Speed Adjustment Dial and Hi Lo switch are set to minimum before you reverse push the left thumb reverse control lever Fig 12 page 11 Remember when you reverse you have to steer in the opposite direction to the way you want to go Practice is required here again use that open space Pl...

Page 19: ... must be taken slowly to avoid jarring Slowly approach the obstacle driving your front wheels over the kerbs Use as little power as possible Look out for traffic observe the rules of the road at all times Accelerate quickly over the road looking and listening for other road users It is good practice to switch your hazard lights on when making this kind of manoeuver you will make your Scooter more ...

Page 20: ...en all wheels are fully on or off the incline failure to observe this warning could result in the machine becoming unstable and toppling over Always lean forward when ascending an incline and backwards when descending an incline This will enable you to maintain good stability and will eliminate any chance of a rear or forward upset The rear stability of your Scooter is dependent on a number of fac...

Page 21: ...ix individual parts see fig 31 page 23 To enable Scoter to be dismantled and transported follow these simple instructions This procedure can be carried out without tools 1 Drive your Scooter close to the vehicle into which you are about to load it You may need some assistance to life the components once your machine is dismantled 2 Switch off your scooter First remove the seat by releasing the bla...

Page 22: ...e reconnected together one way Note the locating lugs on the connectors do not force these connectors together when refitting 9 The de docking lock pin locates the rear motive powered unit to the front steering platform see fig 28 The locking pin locates through holes in the front square chassis tube bracket and the rear chassis location tube The locking pin is held for convenience at one end by a...

Page 23: ...lace the front and rear units close together with the round tube of the front steering section facing with the U Shaped channel of the rear motive unit see fig 30 on page 22 With one hand support the rear motive unit at the C shaped handle keeping it level With your other hand lift the rear of the front steering section by the seat post and lower it into the U shaped channel simultaneously locate ...

Page 24: ...TERIES Warning BATTERY CHARGER Batteries are heavy always handle with two hands You may require assistance Do not allow metal tools to touch both battery terminals together this will cause an electrical short and may damage the battery and injure you Always cover the battery terminals with the red black plastic covers Your Scooter has a lot of power for a small Scooter Keeping it working to its ma...

Page 25: ... your Charger illuminates When your battery s voltage is very low the Charger will work extremely hard to replenish the spent energy This is called the Bulk Charging stage As the battery voltage approaches 90 of the full charge capacity the Charger reduces is output for the final stage of the re charge cycle The time taken from switch on to the end of the bulk charging will vary depending on the a...

Page 26: ...idental damage How can I ensure maximum battery life Handling your batteries Warning Disposal Caution BATTERY WARRANTIES Under these circumstances the warranty will not apply It is a fact that some users due to their hectic lifestyle weight or operating conditions may wear their batteries out during the original battery manufacturer s guarantee period due to extensive use of their Scooter If you t...

Page 27: ...l framework of your Scooter should be cleaned once a year and any paintwork damaged should be cleaner Water could be forced into the electroni Freerider Freerider Note Only competent people should carry out service work Freerider SEAT UPHOLSTERY BODYWORK Caution CARE MAINTENANCE treated to prevent further attack from the elements Wash regularly if contact is made with road or sea salt this is very...

Page 28: ...ing the transmission keep well away from clothing It is normal to find a light film of lubrication around this part Safety Note If your machine can be pushed as described above the motor brake could be faulty Please do not use contact your local Freerider distributor Note Check the Freewheeling Instructions on page 12 of this manual Freerider very quickly If you notice a change in the normal slowi...

Page 29: ...ir state of service a charge may be made for this service It is not possible to predict the life expectancy of your batteries This is mainly due to the different workloads a battery can be subjected to see page 27 of this manual Some Scooter users will use their vehicle every day and for long periods of time Their batteries will receive a near total discharge and the life of the batteries will be ...

Page 30: ...lubricating oil on moving parts All wheel bearings are factory sealed and should not normally need lubricating Your drive axle is factory filled with a special lubricant and will not normally need replacing WEEKLY SIX MONTHS ANNUALLY Check the following and adjust as necessary Note Do not use a high pressure hose Check and adjust as necessary Lubricate the following Check the following and adjust ...

Page 31: ...rips up again wait for 5 minutes and try again If you find the circuit breaker is continually tripping out contact your authorised dealer 1 Check the white plug s located under the rear cover and positioned in the main controller module see Fig 41 Also check status fault codes page 32 Caution If your Freerider Scooter will not start If the battery condition meter fail to operate when the key switc...

Page 32: ...s not in the neutral position fig 12 page 11 when the Scooter is switched on Return the speed lever to the neutral position when the Scooter will be allowed to operate normally once again This safety detection is indicated by a steady rippling display on the battery gauge see also Fault Diagnosis below If your Scooter is turned on but not operated for a set period of time 15 minutes approx the spe...

Page 33: ...e limit The thermal protection is normally activated if the Scooter has been working very hard for example when you are climbing a steep incline the thermal protection is designed to automatically limit the current output to the motor to give it a measure of protection in stall type conditions When the controller detects it s critical thermal limit you will realise that the motor automatically slo...

Page 34: ...table Seat fore aft sliding adjustment Minimum Seat width arms adjustable Seat depth Backrest height without extension Maximum Handlebar height from ground adjustable Minimum Handlebar height from ground folded for transportation Ground clearance Front Wheel size Pneumatic Rear Wheel size Pneumatic Weight Total weight excl batteries Frame Assembly heaviest part Seat include arm rest Battery each C...

Page 35: ...emplating climbing slopes over 5 CLASSIFICATION Maximum safe climbing angle Backrest angle Maximum speed Range Safety Note Note Note 35psi 2 5 bar Do not exceed maximum inflation figure indicated on tyre wall 2 x 12 volt Maintenance free 50AH sealed lead acid Conforms to EN60335 2 29 and En12184 24 volt DC Drive system 12 volt Dc Lighting system Rear wheel direct drive via sealed drive axle 24 vol...

Page 36: ...CIRCUIT DIAGRAMS CIRCUIT DIAGRAMS 36 BATTERY WIRING DIAGRAM BATTERY WIRING DIAGRAM CIRCUIT DIAGRAMS BLACK GREY CONNECTORS RED CIRCUIT BREAKER RED BLACK BLACK BLACK BLACK RED RED RED GREY CONNECTORS ...

Page 37: ...37 ...

Page 38: ...38 ...

Page 39: ...usceptible to interference from radio wave sources Note There is no easy way to evaluate their effect on the overall immunity of your powered Scooter 5 Report all incidents of unintended movement or brake release to your supplier noting if there is a radio wave source nearby He will then be able to diagnose your Scooter to eliminate any possible Scooter component failure Please note a charge may b...

Page 40: ...horn a rear view mirror an amber flashing light if a 4 wheeled vehicle is used on an unrestricted dual carriageway i e a dual carriageway road having a maximum speed in excess of 50 mph If these conditions are not met you are liable to prosecution by the police Although it is not a legal requirement an insurance policy is strongly advised Suitable schemes are not too expensive and are available to...

Page 41: ...KING HOW CAN I KEP MY VEHICLE ROADWORTHY HOW TO DEAL WITH ROAD JUNCTIONS AND ROUNDABOUTS PARKING HOW CAN I KEP MY VEHICLE ROADWORTHY Freerider s Freerider WHAT RULES OF THE ROAD SHOULD I FOLLOW ON FOOTWAYS ON THE ROAD Class 3 vehicles should not be used if you are under the influence of alcohol drugs or medication that may affect your driving ability If you are in any doubt consult your doctor Sho...

Page 42: ...ly Varible Resistor 20 K Varible Resistor 50 K Black Knob min max speed Circuit Breaker 50 amp Mirror Right Mirror Left Hi Lo Speed Switch Direction Indicator Switch Indicator Bulb Front Light Bulb Front Light Bulb Linear Disc With Spring Off Board Charging Cable AA01 0300 B2 AA01 0300 S2 AA01 0602 S2 PP02 0200 PVC PAE1 0404 NP PM90 0100 PM90 0102 PK90 H502 1 PM08 0600 PM08 0700 PM11 0208 PM11 020...

Page 43: ... the Scooter by pulling the lever towards themselves DELTA CONTROL Warning The all weather canopy must not be used in high wind conditions Note The rear mounted storage items cannot be used when an All weater Canopy is fitted Note Accessories illustrated are displayed on various models of Scooters Freerider Warning Freerider ALL WEATHER CANOPY Protects you from winter showers keeping you and your ...

Page 44: ...from the original manufacturer which is subject to a stringent wear and tear clause Any battery faults due to a defect in the original manufacture will normally become obvious within the first two months of use See batteries and battery charging section of this manual Any gradual deterioration in the performance after this period is normal and associated with fair wear and tear mis use or accident...

Page 45: ...ALS This section is designed to assist you in keeping a record of any service and repairs to your Scooter Should you decide to seel or exchange your Scooter in the future this will prove most helpful to you Your Freerider Service agent will also benefit from a documented record and this book should accompany the Scooter when service or repair work is carried out The service agent will complete thi...

Page 46: ...ALS This section is designed to assist you in keeping a record of any service and repairs to your Scooter Should you decide to seel or exchange your Scooter in the future this will prove most helpful to you Your Freerider Service agent will also benefit from a documented record and this book should accompany the Scooter when service or repair work is carried out The service agent will complete thi...

Page 47: ...ALS This section is designed to assist you in keeping a record of any service and repairs to your Scooter Should you decide to seel or exchange your Scooter in the future this will prove most helpful to you Your Freerider Service agent will also benefit from a documented record and this book should accompany the Scooter when service or repair work is carried out The service agent will complete thi...

Page 48: ...reerider Head Quarter and Kaohsiung Facility 181 Ta Te 1st Rd Kang Shan Town Kaohsiung 820 Taiwan TEL 886 7 6223093 FAX 886 7 6230307 Taipei office 24 Nan Shan Rd Chung Ho City Taipei 235 Taiwan TEL 886 2 22480666 FAX 886 2 22401753 E mail sales freerider com tw http www freerider com tw Head Quarter and Kaohsiung Facility 181 Ta Te 1st Rd Kang Shan Town Kaohsiung 820 Taiwan TEL 886 7 6223093 FAX ...

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