Floorex Products Satellite 480 Generation3 Safety & Operator Manual Download

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V07082019

SATELLITE 480 (SP)

Generation3

SAFETY & OPERATORS

MANUAL & PARTS LISTING

CAUTION: Read the instruction manual before using the appliance.

Summary of Contents for Satellite 480 Generation3

Page 1: ...V07082019 SATELLITE 480 SP Generation3 SAFETY OPERATORS MANUAL PARTS LISTING CAUTION Read the instruction manual before using the appliance ...

Page 2: ...Magnetic plugs 9 SP plugs 9 Axle height adjustment 10 Display Functions 11 Electrical safety 12 Problem solving 13 Diamonds 14 Wiring Diagram 15 Main Machine Breakdown 16 Handle Breakdown 17 Disk Breakdown 18 Handle Lock Breakdown 19 Motor Breakdown 20 Axle Breakdown 21 Screen Breakdown 22 SP Plug Breakdown for SP machines only 24 SP Drive Boss Breakdown for SP machines only 25 SP Shrouds Breakdow...

Page 3: ... Products Specifications Satellite 480 Generation3 Weight 160kg 182kg including weights Head Pressure 112kg 134kg with weights on head Dimensions 543 x 1007 x 1447 Width x Height x Length Rated Voltage 230 Volt 50 Hz Rated Watts 2200W Grinding Path 480mm ...

Page 4: ...r the operators safety and the safety of others always keep all guards and shrouds in place 8 The weights are there to assist the machine in operation Always remove them from the handle before folding it to the tooling mode or storage mode 9 Never start or run machine when it is unattended 10 Check for wear on magnetic plugs every 3 hours of use 11 This machine is only intended for use on floor su...

Page 5: ...r can kill 24 Do not operate SATELLITE 480 with any covers or doors removed or open 25 The SATELLITE 480 can produce sound pressure levels greater than 85db The operator must wear approved safety ear protection 26 Do not allow the supply cord to come in contact with the cutting blade head or other moving parts of this machine 27 WARNING As with any diamond tooling breathable silica or other hazard...

Page 6: ...chine takes a set of three 3 tools Be sure the tools are of even height 37 Install appropriate diamond tooling or other available tooling into the machine Only use genuine SATELLITE tooling Failure to comply could result in bodily injury See section TOOLING POSITION for illustrations on how to remove and install tooling 38 Tilt machine back onto the disk and put the handle in one of the OPERATE po...

Page 7: ...nts while the machine is in operation Any adjustments must only be performed when machine is stopped and power disconnected 52 In the event of the machine pulling to one side all the time adjust the axle height to obtain the best result See AXLE HEIGHT This machine is designed to operate with the wheels in contact with the floor at all times Do not operate with wheels off the floor 53 After a few ...

Page 8: ...or different purposes These positions must only be used for the purpose intended as outlined in this manual Failure to comply could result in bodily injury 58 These positions are shown below and when and where to use them is outlined throughout this manual Operate Position 3 positions available Lift Storage Position Tilt Onto Back Tooling Position ...

Page 9: ...in black disk strike the black disk beside the taper insert as shown below 62 63 The magnetic plugs must be cleaned from dust and other debris every time you change satellite disks The insert should go in all the way up into the plug up to the step on the insert 64 If the insert is getting signs of wear on the top it is because the insert hole has debris in it or hard packed dust against the magne...

Page 10: ... machine 71 Magnetic Plugs can be used but the SP plugs must be removed before to prevent damage to the unit 72 The disc retaining rubber ring must be checked for wear or splitting before each operation to ensure the safety of the machine is not compromised 73 The SP Machines must be used with original manufacturer s diamond tooling with the drive holes to assure safe operation Using aftermarket t...

Page 11: ...or 76 There is a level bubble provided located behind the motor for levelling the machine for best user experience and coupling life It does not change the grinding results in any way 77 The axle lever should be set so the bubble is up to the forward line on the spirit level This assures the longevity of the coupling life and gives the nicest position for ease of use Assuming the floor is level Le...

Page 12: ...hows the LOAD as a percentage of motor power available Running the machine over 100 for extended periods will result in the overload tripping to protect the machine 83 With the HVA meter on the satellite it is now possible to check a lot of the things your electrician will check if there are power issues Common problems that can be identified are a Voltage drop when under load due too long or unde...

Page 13: ...ou and the machine from harm DO NOT bypass or adjust the over load in any way If it is faulty only replace with original part that is identical to the faulty one 92 Never bypass over current devices in this machine 93 Never connect or disconnect power cables with voltage present or while under load 94 Disconnect all power connections and observe lock out tag out procedures before attempting to car...

Page 14: ... on machine Very hard concrete or glazed topping on concrete Turn dust extractor down restrict flow Only just control the dust from escaping The extra dust accumulating on the floor acts as an abrasive between the segments and the floor thus exposing the diamonds better Place river sand or cement on the floor The sand is an abrasive as described above Use softer grade of diamond tooling The softer...

Page 15: ...SATELLITE 480 Generation3 Page 14 1800 356 673 Floorex Products Diamonds Scan Below to see diamonds suited to the Satellite 480 Machine ...

Page 16: ...Page15 SATELLITE 480 Generation3 Floorex Products 1800 356 673 Wiring Diagram ...

Page 17: ...SATELLITE 480 Generation3 Page 16 1800 356 673 Floorex Products Main Machine Breakdown ...

Page 18: ...Page17 SATELLITE 480 Generation3 Floorex Products 1800 356 673 Handle Breakdown ...

Page 19: ...SATELLITE 480 Generation3 Page 18 1800 356 673 Floorex Products Disk Breakdown ...

Page 20: ...Page19 SATELLITE 480 Generation3 Floorex Products 1800 356 673 Handle Lock Breakdown ...

Page 21: ...SATELLITE 480 Generation3 Page 20 1800 356 673 Floorex Products Motor Breakdown SE02 ...

Page 22: ...Page21 SATELLITE 480 Generation3 Floorex Products 1800 356 673 Axle Breakdown G3 170 ...

Page 23: ...SATELLITE 480 Generation3 Page 22 1800 356 673 Floorex Products Screen Breakdown 103 ...

Page 24: ...Page23 SATELLITE 480 Generation3 Floorex Products 1800 356 673 Shroud Breakdown ...

Page 25: ...SATELLITE 480 Generation3 Page 24 1800 356 673 Floorex Products SP Plug Breakdown for SP machines only ...

Page 26: ...Page25 SATELLITE 480 Generation3 Floorex Products 1800 356 673 SP Drive Boss Breakdown for SP machines only ...

Page 27: ...SATELLITE 480 Generation3 Page 26 1800 356 673 Floorex Products SP Shrouds Breakdown for SP machines only ...

Page 28: ...reason if goods are purchased to be resold or to be transformed into a product that is sold the consumer guarantees between Floorex and the re seller will not apply Compensation Manufacturers are not responsible for problems with goods beyond their control For this reason Floorex will not be held liable for 1 An act default omission or representation made by some other person excluding an employee...

Page 29: ...ts Your complete supplier of all your concrete surface preparation needs Diamond grinders Dust extraction Shotblasters Screed mixers Diamonds Floor Scrapers Coating application FLOOREX PRODUCTS 11 Jennings Road Swan Hill VIC 3585 Web www floorex com au Email sales floorex com au ...

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