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G4SZV-1/G4SZV-2 & G4SDZV-2 V1.10 

Page 1 

 

 

 

USER MANUAL 

Copyright © 2019 Flonidan a/s. All rights reserved. This document 

contains proprietary information to the Flonidan A/s Company. 

Furnishing this document does not convey any reproduction or 

manufacturing rights. It may not be used, published, or disclosed to 

others without the express authorization of Flonidan A/s.

 

G4SZV, G4SZV-1 (MKI) & [G4SZV-2 & G4SDZV-2 
(MKII)]  
User Manual

 

 

Originator:

  Dave Kerr 

Project Code Name: G4SZV-1 & G4SZV-2

 

Current Revision:

  Version 1.10 

Last Requirement:

  Various changes 

Department:

  Product Management 

 

Revision History 

Revision 

Changed by 

Description 

Date 

 

 

 

 

Version 1.1 

Dave Kerr 

Created  

1 Aug 2016 

Version 1.2 

DK & MBP  

Editorial changes only 

28 Oct 2016 

Version 1.3 

MEPH 

Regulatory changes 

09 Oct 2017 

Version 1.4 

Dave Kerr 

Remove SMETS1 remnants & update for SMETS2 

12 Dec 2017 

Version 1.5 

DK & MEPH 

Editorial only 

2 Aug 2018 

Version 1.6 

DK 

Changed to reflect version 10 FW and errors found 

21 Sep 2018 

Version 1.7 

DK  

Editorial changes only 

1 oct 2018 

Version 1.8 

MEPH 

MKII added into the User manual 

30 April 2019 

Version 1.9 

DK  

Regulation changes etc 

28 May 2019 

 

 

 

 

 

 

 

Summary of Contents for G4SZV-1

Page 1: ...G4SZV 2 Current Revision Version 1 10 Last Requirement Various changes Department Product Management Revision History Revision Changed by Description Date Version 1 1 Dave Kerr Created 1 Aug 2016 Version 1 2 DK MBP Editorial changes only 28 Oct 2016 Version 1 3 MEPH Regulatory changes 09 Oct 2017 Version 1 4 Dave Kerr Remove SMETS1 remnants update for SMETS2 12 Dec 2017 Version 1 5 DK MEPH Editori...

Page 2: ...G4SZV 1 G4SZV 2 G4SDZV 2 V1 10 Page 2 SMETS 1 2 MKI SMETS2 MKII ...

Page 3: ...ex 26 4 3 Gas Flow Measurement 27 4 4 Error Curve Correction 27 4 5 Temperature Correction 28 5 Meter Security 29 5 1 Index Cover 29 5 2 Metrology Compartment Tamper Detection 30 5 3 Magnetic Tamper Detection 30 5 4 Encryption 30 6 Memory 30 7 Supply Valve Electro Valve 30 7 1 Supply Disconnect close valve 31 7 1 1 Supply Disconnection from HES 31 7 1 2 Supply Disconnection during Prepay operation...

Page 4: ...S 35 14 FLONIDAN Alarms data logging 36 14 1 Data logging 36 14 2 ALERTS and event log 37 14 3 Battery Low Alarm 37 14 4 Out of range Alarm 37 15 Maintenance 37 15 1 Battery life Calculation 37 15 2 Battery exchange 37 15 3 Service 38 15 4 Repair 38 15 5 Returning a Meter 38 15 6 Meter Disposal 38 15 7 Cleaning 38 15 8 Storage 38 16 Technical Specifications at a glance 39 17 Abbreviations 39 ...

Page 5: ...other icons used to assist the end user or installations engineer The meter has a HAN interface solution designed for the ZigBee RF interface 2 4MHz or 868 MHz MKII only and the SEP 1 X requirements as specified in SMETS A user friendly configuration software allows all functions to be accessed by the optical communications connection located on the front face of the index Reading and writing poss...

Page 6: ... reconnected without the presence of someone at the meter When the command to open the valve is received by the meter a button press is then required at the meter If the meter detects passing gas above a predefined rate indicating a potential gas leak it will close the valve Checks should then be made to ensure gas appliances are turned off before a second attempt to open the valve is made ...

Page 7: ...ew Electronic index A G4SZV G4SZV 1 MKI B G4SZV 2 G4SDZV 2 MKII Installation seals side locks Optical port Display Verification seal Press buttons Battery behind cover and label Meter Serial Number MSN GUID MAC NUMBER Display Installation seals Battery behind cover ...

Page 8: ... 2 G4SDZV 2 V1 10 Page 8 2 1 Dimensions G4SZV G4SZV 1 MKI G4SZV 2 G4SDZV 2 MKII H W D d c c T M Mm mm mm mm mm mm kg G4 262 235 167 73 152 BS 1 2 5 H W D d c c T M Mm mm mm mm mm mm kg G4 262 235 170 73 152 BS 1 2 5 ...

Page 9: ...the field Optical interface IEC 62056 21 for specialist maintenance 2 5 Battery Type C cell Lithium 3 6V Lifetime 15 years with normal use The index and valve are powered by the battery However to enable high peak current supply a super capacitor is charged over a long time and discharged over a short time to operate the motor of the valve Note Only approved battery cells may be used in this produ...

Page 10: ...m below and example G4SZV 2 X is version eg 1 SMETS2 MK1 2 SMETS2 MK2 V Integrated valve Z ZigBee 2 4GHz or DZ 2 4GHz 868 MHz S Smart Meter G4 Meter G size or G4 6 covers G4 G6 Future variants could include different flow range and different communication interface type The type and version of the PCB located inside the index may be read by an optical interface through the front cover Along with t...

Page 11: ...ed gas is disabled Contact gas utility and press the button when the meter requires it Low Battery Battery must be exchanged within 30 days EC Emergency Credit Available Use Menu to accept Emergency Credit to avoid disconnection EC Emergency Credit in USE Emergency Credit is being used LC Low Credit Top up to avoid incurring Debt or being cut off ND Non Disconnect The meter is OUT OF CREDIT and wo...

Page 12: ... through the menu on the User Interface Chequered patterns are displayed that covers the entire display to check for failing pixels Sleep mode The display and backlight are turned off after a period of time of inactivity to conserve battery power The periods are configurable with a default setting of both at 15 seconds If this display has used its maximum amount of display time available configura...

Page 13: ...ymbol will obscure the Prepay symbols and any attempt to show the BALANCE or enter the Menu will require the customer to enter the correct PIN code in other words the ONLY information that is readily visible is the Volume dispensed and the VALVE status for safety reasons all other information is protected by the PIN Code See section 8 2 8 on how to enter the code The length of time for temporary a...

Page 14: ...Key to enter Menu structure below In the order shown from top to bottom Typical display for credit meter METER BALANCE This returns the display to the normal volume display INSTALL SELECT this to start install process See installation manual for screens and process NOTE This option is ONLY shown if the meter has not been paired and is for the use of installers only WAKE UP This wakes up the meter ...

Page 15: ...ens using Volume per Time period in m3 in the form xxxxx yyy TOU ENERGY Total Energy kWh metered Switch between the 4 screens using kWh per Time period in the form xxxxx yyy TOU COST Total money metered for each Tariff Switch between the 4 screens using Cost per Time period in the form x yy TOU PRICES in kWh for each tariff Switch between the 4 screens using Price per Time period kWh in the form x...

Page 16: ...etween the 6 screens using Value for each Block period in the form x yy Block PRICES In kWh for each Tariff Switch between the 6 screens using Price for each Block period kWh in the form x yyyyy Block Thresholds Switch between the 6 screens using Block Threshold for each Block period in the form xxxxx yyy kWh NOTE B1 will always be zero a the starting point Block USED Switch between the 6 screens ...

Page 17: ... a UTRN to be inputted see section 2 8 2 DEBT Switch between the 4 screens using Time based Debt 1 Switch between the 4 screens using Time based Debt 2 Switch between the 4 screens using Payment Based Debt In Switch between the 4 screens using Accumulated Debt Debt to clear EMERG CREDIT NOTE only shown in prepay mode Status Not Available Available in use Exhausted Limit This is the limit set by th...

Page 18: ...ys FLOW VALUES Switch between the 3 screens using Shows Current flow rate litres hour Max flowrate TODAY ALERTS EVENT LOG Shows Event X Y Where X is the position in the event log and y shows how many entries there are max 100 The Alert code is from the GBCS alert list GBCS table 16 2 Other info if the event has a 2nd byte SECURITY LOG NOTE access to this log is ONLY available if the Secure perimet...

Page 19: ...ecure perimeter is broken ie the side locks are removed and the front cover is removed This is an internal Flonidan log Shows the list of currently active alarms ie that have not yet ceased or have not yet been cleared and the number of activations since it was last cleared Note all alarms are cleared at midnight to ensure if they still exist they will re occur His Alarms NOTE access to this log i...

Page 20: ...een the 3 screens using Min and Max flow rates Max Pressure Temperature Pressure at normal operational conditions Base conditions Allowable Temp range Identification 1 Switch between the 3 screens using MPRN number Customer Identification Number CIN Mac code GUID Identification 2 witch between the 3 screens using Flonidan Serial Number Installation Number MSN Cyclic Vol 1 2L HAN STATUS 1 These opt...

Page 21: ... very noticeable RESET BATTERY This option is only displayed if the cover has been removed and the battery MAY have been changed if it has then this should be used to reset the counter if the battery has not been replaced do NOT select this the text will be removed at midnight VALVE TEST NOTE access to this test is ONLY available if the Secure perimeter is broken ie the side locks are removed and ...

Page 22: ...There is a check that this is what you want to do If YES is selected then it offers the chance to enter a new PIN WARNING if this is entered it can ONLY be reset by the UTILITY so must be remembered See Section 2 8 2 for entry details If the PIN is active If the PIN is already ACTIVE you can disable it press the return button Or you can change the PIN code NOTE you need to know the current pin to ...

Page 23: ...DZV 2 V1 10 Page 23 CHANGE PIN If you choose to CHANGE PIN You will be asked to enter a new PIN as described in section 2 8 2 CONTACT Contact Info This information is set by the UTILITY or MAP from the Head End System HES ...

Page 24: ... 0 to 9 Using these 2 buttons you can enter the UTRN While entering an UTRN the right hand button will show the MENU symbol you can use this to exit without changing anything ie no entry When you reach the RHS end digit ie the last of the 20 digits the Menu symbol will be replaced by the return symbol at this point if all the digits are correct you can enter the UTRN by pressing button C RHS Until...

Page 25: ...rs When selecting the menu item TIME OF USE the counters for the 4 tariffs will be seen By selecting the tariff of interest using the push buttons and the total will be seen as Volume m3 Energy kWh or Currency and also the gas price for each tariff may be seen TOU tariff counters kWh TOU tariff counters currency 3 2 Block Tariffs Optional Block tariff may be used The gas will be added to one of fo...

Page 26: ...e crank shaft is transferred to the outside of the metal case by a magnet coupling system to avoid holes in the meter case Every time the two diaphragms have made a full movement and back again the crank shaft rotates one revolution Air passing through the meter during this movement is referred to as the cyclic volume 4 2 Encoder Index The meter shaft is rotating 1 revolution per engine cycle whic...

Page 27: ...he balance display 4 4 Error Curve Correction The electronic index is automatically compensating for the error of the meter This is determined at calibration During calibration at the production stage 3 or 4 flow rates may be entered together with the corresponding error These flow error values make the error curve Errors at flow rates that have not been determined at calibration are calculated by...

Page 28: ...ature Correction The index is able to compensate for minor known temperature effects on the cyclic volume Temperature correction is based on 4 points 25 0 30 55 C Correction at each point may be up to 4 Between the points linear interpolation is used ...

Page 29: ...ill mean permanent damage to the seal or permanent damage to the cover Tamper detection methods will be used to detect the removal of the cover and an alarm symbol may be displayed on the LCD In addition this alarm will be sent to the HES via the HAN Installation seals side locks Metrologic seal behind cover Installation seals side locks Metrologic seal behind cover ...

Page 30: ...sible to the HES via the HAN Lower strength magnets will not cause a problem to the device 5 4 Encryption The meter uses AES Advanced Encryption Standard method 9 6 Memory Configuration and Security data is kept in an internal flash in the microprocessor and is loaded at manufacture and never changed again All other data is held in external memory Flash or EEPROM 7 Supply Valve Electro Valve The e...

Page 31: ...g generated E g when the battery is low or the flow rate is too high 7 1 4 Supply Re connect open valve The supply can be re connected by opening the valve 2 distinct ways Note the valve will not actually open unless there is someone present at the gas meter reading and following the instructions This is for Health and Safety reasons to prevent the gas being re connected when no one is at home or ...

Page 32: ...eone at the gas meter to read the messages and press the button when requested to as follows When the supply is asked to be re connected open the valve the following happens 1 At the bottom line of the display the following messages will be shown alternatively flashing turn off all appliances Press button to connect 2 After pressing the button the valve will open a little and the meter will check ...

Page 33: ...segments for each type of data The software integrity is verified by checksum CRC32 There is a checksum for the metrological part as well as the entire program code in the index The checksum for the entire program code is recalculated continuously so any change will raise an error in the index The legally relevant metrology configuration data has a separate checksum to prevent any unintended chang...

Page 34: ...oduced by the update they will be set with default values 9 Change of Supplier CoS Change of supplier is controlled by the back office HES and sent over the HAN The details of the supplier can be read on the LCD from the CONTACT screen 10 Change of Tenancy CoT Change of Tenancy is controlled by the back office HES If meter balances are to be reset this is also actioned by the HES over the HAN 11 C...

Page 35: ... 12 Clock Time is shown as YY MM DD hh mm ss Accuracy better than 7s 24h The clock accepts a time set command from the HUB and is updated via the HAN An adjustment of more than 10s will trigger a time adjustment log You can locate the current time under STATUS CURRENT STATUS 13 SMETS2 ALERTS The alerts are generated by the self diagnostic firmware as a result of physical actions eg Tampers respons...

Page 36: ...year Alternative interval logs can record meter readings every day every week every month and every year For the capacity of recordings for each of these logs please refer to table below LOG Size Description Event log 100 General events Security log 100 Security events Interval log 19056 Logged at 30 mins interval synchronized with the whole hour Day log 90 Logged at midnight local time each day W...

Page 37: ... other is defined as a non mandatory alert at 3 of the battery capacity and can be enabled by the HES There is also a final battery alert i e when the index has calculated that the battery is very nearly completely out of charge Battery fail 14 4 Out of range Alarm It possible to configure the meter so it will only count in Volume at error when the meter is outside the specified temperature and fl...

Page 38: ... instruction 15 5 Returning a Meter Please refer to utility company meter owner for instruction 15 6 Meter Disposal This product is under the regulation of the EU directive 2002 95 EF Waste Electrical and Electronics Equipment WEEE and must be handled according to the directive when it s disposed of 15 7 Cleaning As indicated on the Index label CAUTION Static hazard Clean only with a damp cloth 15...

Page 39: ... when applicable Storage conditions Temperature range 40 to 60 C Humidity 93 RH non condensing Battery lifetime 15 years calculated 20 years Display LCD readable at angles of 45 horizontally and vertically Supports digits and symbols Configurable 9 digits 0 3 or 4 digits can be set as decimals Approvals MID EN1359 1998 A1 2006 EN12405 1 2005 A1 2005 ATEX II 2 2 G Ex ia ib IIB T3 Certificate TÜV 10...

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