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Fiessler ESPE Type 4, Operating Instructions Manual

Get the most out of your Fiessler ESPE Type 4 with our comprehensive Operating Instructions Manual. This essential manual provides step-by-step guidance on product setup, usage, and troubleshooting. Download it for free from manualshive.com today and unleash the full potential of your Fiessler ESPE Type 4.

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Fiessler Elektronik       Kastellstr. 9
D 73734 Esslingen

Telefon: +49 711 / 91 96 97-0

Internet: http://www.fiessler.de

Telefax: +49 711 / 91 96 97-50 eMail: [email protected]

Infrared accident prevention safety curtains, ESPE Type 4

ULVT

Operating Instructions

CONTENTS

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Safety Instructions

Application Notes

Installation

Electric Connection

Commissioning

Specificatio

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FIESSLER

 

E L E K T R O N I K

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Barring from hazardous areas

Cordoning off areas

Restricting access to areas

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Restricting access to areas via tilted mirrors

DIN EN ISO 9001

Reg.Nr. 96007

Summary of Contents for ESPE Type 4

Page 1: ...A AAAAAAAAAA AAAAAAAAAA AAA AAA AAA AAA AAA AAA AAA AAA AAA AAA AAAAA AAAAA AAA AAA AAA AAA AAA AAA AAA AAA AA AA AA AA AA AA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAAA AAAAA AAA AAA AAA AAA AAA AAA AAA AAA AAAA AAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA A A A A A A A A A A A A A A A A...

Page 2: ... over 40 years we have proved to be specialists in the area of optoelectronics Our experience is your gain Tell us your problems and we will be pleased to advise you 2 FIESSLER E L E K T R O N I K BA ULVT ...

Page 3: ...tion Assembly columns 15 5 Electric connection 17 5 1 Integrated connector plug 17 5 2 Electric connection ratings 17 5 3 Connectors 17 5 4 Connection examples 18 6 Commissioning 19 6 1 Commissioning 19 6 2 Adjustment instructions 19 6 3 Troubleshooting 20 7 Additional functions with safety switchgears 21 7 1 LSUW N1 Muting K switchgear Muting temporary bridging 21 7 1 1 Muting function with four ...

Page 4: ...4 FIESSLER E L E K T R O N I K BA ULVT ...

Page 5: ...in a hazardous area A danger sign to this effect must be attached to the machine Protect light barriers against flying objects resulting from the operation of the machine Caution daily inspection after 24 hours at the latest Before the start of a shift the light barrier must be checked as follows Using the test rod the light barrier is to be interrupted on the transmitting side from start to finis...

Page 6: ...n The operator must ensure that a competent person is assigned the task of inspecting the light barrier on a yearly basis This person may for example comprise an employee of the light barrier manufacturer or of the operator BA ULVT It must be possible for the hazardous condition of a machine to be eliminated by the sensor function The safety distance between the protective field and the hazardous ...

Page 7: ...t machines Robots Palletizing machines Using tilted mirrors the protective field can be wrapped around a hazardous area thus ensuring protection from several sides Fig 7 4 7 Fig 7 1 Protecting in hazardous areas Fig 7 2 Cordoning off areas Fig 7 3 Restricting access to areas 3 Features Fig 7 4 Restricting access to areas via tilted mirrors AA AA AA AA AA AA AAA AAA AAAAA AAAAA AAAAA AA A AA AA A A...

Page 8: ...erating and or fault status Test rod dia Obstacle size Protective field width Protective field height Transmitter Receiver Yellow ON Transmitter active Yellow OFF Transmitter off Yellow flashing Fault Green ON Light barrier free Red ON Lightbar interrupted Orange ON Contamination no reserve Yellow ON Start prompt Orange flashing Fault Yellow flashing Fault Sender ein Transmitter on 1 2 3 ULVT Send...

Page 9: ... and output 2 low 0 V when the light path is free Output 2 is not failsafe in this operating mode This operating mode is only permissible in conjunction with the safety switchgears LSUW NSR 3 1K LSUW N1 Muting K or another safe sequential phase control device which monitors output 2 3 System description and application areas Fig 9 1 The operating modes can be set using the DIP switches The conditi...

Page 10: ... by the machine manufacturer C 8 d 14 mm d Definition of the safety device minimum detectable obstacle size The definition capacity d 14 mm or 30mm is specified on the nameplate of the ULVT light barrier for d 14mm C 0 for d 30 0 C 128mm Calculation examples for the safe distance with vertical area protection using ULVT light barriers Example 1 ULVT100 13 safety light barrier Run on time t2 of the...

Page 11: ...tween protective field and machine of 53 mm provides a safe distance S 1253 mm Formula for calculating the safe distance with horizontal protection of hazardous areas using a light barrier Here K 1600 mm s C 1200mm 0 4H but smaller than 850 mm whereby H is the height in mm of the protective field above the reference level e g floor With a height of the protective field above the floor of 300 mm a ...

Page 12: ... over 12 2 a 12 2 b 12 2 c If the distance between the vertical ULVT safety light barrier and the machine needs to be greater than 75 mm e g in order to maintain the safe distance to the hazardous area the possibility of walking behind the protective field must be eliminated through an additional ULVT safety light barrier and or cascading of two light barriers Fig 12 3 and 12 4 or a protective bar...

Page 13: ...I K 13 Installation range in m Up to 3 4 5 6 7 Distance a in mm 130 175 219 262 306 Empfänger Sender Empfänger AAAAAAAA AAAAAAAA AAAAAAAA Sender Empfänger Sender Empfänger Sender Empfänger Sender Empfänger Sender 4 Installation Construction requirements Fig 13 1 Distance from reflective surfaces Fig 13 2 Arrangement of 2 light barriers AAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA...

Page 14: ...mounting example FIESSLER E L E K T R O N I K djusting screws with counter nuts for swivelling along longitudinal and lateral axes Further adjustment information is provided in Section 6 Commissioning Bore dia 7 mm for attachment of light barrier 4 Installation Installation of transmitter and receiver M6 x 15 DIN 912 50 x20 x 2 A A A A A A A A40 X 90 x 6 40 X 90 x 6 50 x20 x 2 M8 DIN 912 M8 DIN 12...

Page 15: ...ing a spirit level Operational reliability can only be ensured when the mirrors are assembled in a stable manner Refer to Section 6 for precise adjusting information 4 5 Assembly columns For installation in an open area e g for the multi sided protection of hazardous areas the ULVT light barriers and titled mirrors can supplied as premanufactured assembly columns FIESSLER E L E K T R O N I K 15 4 ...

Page 16: ...AAAAAAAAAAAAAAAAA A AA AA A AA A A A A A AA AA AAA AAA AA A A A A A AA AA AAAA AAAA AAAA AAAA AAAA AAAA A A A A AAAAA AAAAA AA AA AA AA AA AA AA A A AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AAAAAA AA AA A A A AA AA AA A A A A A A A A AA AA AA AA A A A A A A A AAAAAAA AAAAAAA AAAAAAA AAAAAAA A A A A AAAAA AAAAA AA AA AA AA AA AA A AAAAAAAAAA AAAAAAAAAA AAAAAAAAAA AAAAAAAAAA AAAAAAAAA...

Page 17: ...nected to the contactor check input in series and with 24 V as shown in Fig 17 2 The OSSD1 and OSSD 2 of the ULVT will only switch on the two contactors when contactor check input has detected the idle status of the contactors 24 V at contactor check input Once the contactors have been driven both of them must respond within 300 ms The two auxiliary contacts must then be open 0 V at contactor chec...

Page 18: ...ted according to one of the following connection diagrams and or as shown in Section 7 and also complies with effective national and international accident prevention regulations Any deviation from these connection specifications can lead to hazardous conditions and is therefore not permitted 7 6 5 4 3 2 1 24V DC 20 0V OSSD 2 OSSD 1 Schützkontrolle Start Taster K2 K1 k1 k2 1 2 3 4 5 6 7 Erde 1 2 3...

Page 19: ... respective adjusting screw on one of the fastening brackets is turned whilst both screws on the other fastening bracket are loose To swivel the lateral axis both screws of a fastening bracket are turned at the same time whilst both screws on the other fastening bracket are loose Subsequently the green or yellow LED on the receiver should light up and the orange LED must have extinguished Test rod...

Page 20: ...system d Check range Green LED off Red LED on Orange LED off Yellow LED on no fault Operating mode with restart interlock active prompt for start release Press start button Green LED off Red LED off Orange LED on Yellow LED off a Insufficient reserve light barrier maladjusted or slightly dirty b Max range exceeded a Readjust and or clean system a Readjust and or clean system b Check range Green LE...

Page 21: ...r to rule out a short circuit If the muting sensors require a power supply the power supplies of the two muting channels must also routed via separate cables The connection to the intended supply terminals and terminal strip must be implemented separately For application which do not permit the interruption of a hazardous movement which only the sounding of an alarm a key switch must be used as th...

Page 22: ... Typ 4 Switching unit ESPE Type 4 Boîtier de commande ESPS Type 4 0 V DC OSSD2 OSSD1 EDM Start 25 mS 10 55 C IP 20 230 VAC 15 10 50Hz 2 A 250 VAC AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA LS 1 A LS 2A LS 1B LS 2B LSUW AAAAAAAAAAAAAA AAAAAAAAAAAAAA AA AA A AA AA Transp...

Page 23: ...tion Turn off the supply voltage Attention Couper l alimentation L1 230VAC N L1 115VAC LC muted BS desactiveé 24VDC Schaltgerät BWS Typ 4 Switching unit ESPE Type 4 Boîtier de commande ESPS Type 4 0 V DC 1 2 3 1 2 3 4 5 6 7 12 19 12 14 15 13 4 3 6 7 2 3 2 1 5 1 OSSD2 OSSD1 EDM Start LS 1A LS 2A LS 1B LS 2B LSUW AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA Reflektorband LS 1A...

Page 24: ...tion A 1 2 3 7 4 5 8 10 9 17 B C 12 13 14 15 16 LSUW NSR 3 1 K No year of construction response time temp enclosure rating supply voltage contact max No année de fabrication temps de réponse temp degré de protection tension d alimentation charge contact maxi 30 mS 10 55 C IP 20 24VDC 115VAC 230VAC 15 10 50Hz 2 A 250 VAC 18 Netz tension power LS Frei BS libre LC free output interupted sortie interr...

Page 25: ...née de fabrication temps de réponse temp degré de protection tension d alimentation charge contact maxi 30 mS 10 55 C IP 20 24VDC 115VAC 230VAC 15 10 50Hz 2 A 250 VAC 18 Netz tension power LS Frei BS libre LC free output interupted sortie interrompue Ausgang unterbrochen output free sortie libre Ausgang frei interdiction de redémarrage restart interlock Wiederanlaufsperre 19 20 21 22 LS unterbroch...

Page 26: ... 0 V DC 24VDC k1 k2 X X X X K1 K2 M 2 0 A M 2 0 A BU4 BU2 BU3 BU1 BU5 M 2 0 A k1 k2 M 2 0 A M 2 0 A 1 2 3 1 2 3 4 5 6 7 12 12 13 15 14 4 3 6 7 2 3 2 1 5 1 OSSD2 OSSD1 EDM Start X 7 Additional functions with safety switchgears Selection mode AB LSUW NSR 3 1 K switchgear BU1 BU2 BU3 BU4 BU5 1 cycle mode 2 cycle mode Safety mode with restart interlock Cable routing Separately from power lines The cab...

Page 27: ...ation temps de réponse temp degré de protection tension d alimentation charge contact maxi 30 mS 10 55 C IP 20 24VDC 115VAC 230VAC 15 10 50Hz 2 A 250 VAC 18 Netz tension power LS Frei BS libre LC free output interupted sortie interrompue Ausgang unterbrochen output free sortie libre Ausgang frei interdiction de redémarrage restart interlock Wiederanlaufsperre 19 20 21 22 LS unterbrochen BS interro...

Page 28: ...libre LC free output interupted sortie interrompue Ausgang unterbrochen output free sortie libre Ausgang frei interdiction de redémarrage restart interlock Wiederanlaufsperre 19 20 21 22 LS unterbrochen BS interrompue LC interrupted D Made in Germany 11 TÜV Rheinland AA AA AA TÜV Rheinland N L1 230 VAC L1 115 VAC 0 V DC 24VDC k1 k2 X X X X M 2 0 A K1 K2 M 2 0 A k1 k2 M 2 0 A M 2 0 A M 2 0 A X 7 Ad...

Page 29: ...limentation Nr Baujahr No year of construction No année de fabrication Ansprechzeit response time temps de réponse 6 mS BWS ESPE Temp temp temp 10 55 C Schutzart enclosure rating degré de protection IP 20 Versorgung supply voltage tension d alimentation 230 VAC 15 10 50Hz Kontaktbel contact max charge contact maxi 2 A 250 VAC Made in Germany SK 230V 115V 24V 0V A1 A2 N 2 1 5 16 6 11 ST 1 OSSD2 OSS...

Page 30: ...rentiation between man and material flow is ensured Overrrun The section of hazardous movement which occurs after penetration of the protective field Overrrun traverse Fig 30 2 The path traversed during the run on period e g path of a ram path of a point on a roller surface Overrrun period Duration of the run on period Protective field height Fig 30 1 Height of the protective field generated by th...

Page 31: ...onnected switching elements relays contactors or valves have fallen Only when this is so can a new release of the switching inputs be performed This also prevents the dangerous failure of the switching elements relays contactors valves of the hazardous movement Restart interlock The restart interlock prevents the automatic release of the switching outputs subsequent to the interruption and reactiv...

Page 32: ...de from non corrosive spherically reinforced plastic polyamide Plexiglass light outlet and inlet optional with solvent resistant silicate glass Attachment Shifting fastening brackets on rear side of housing Weight Transmitter 0 45 kg to 4 5 kg depending on construction length Receiver 0 5 kg to 5 0 kg depending on construction length Protection category IP 65 Protection class III Operating ambient...

Page 33: ...y protected Current draw max 250 mA Outputs The output contacts are potential free monitored with ULSG only in conjunction with ULVT guided make contacts are must be loaded with max 2 A 250 VAC or 60 VDC 30 W Inputs Contactor check and start button inputs 0 V to 24 VDC _ 20 Electric connection Plug on terminal strip Connecting cable max 1 5 mm2 Protection category IP 20 Protection class Shockproof...

Page 34: ... M6 9mm 5 1mm 40 mm AA AA AA AA AA AA AA AA AA AA AA AA AA AA 5 mm dick 9mm 5 1mm AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA 5 mm dick M6 22 mm 12 mm 22 mm 22 mm 12 mm 22 mm 120 mm 100 mm 40 mm Fastening brackets Protective field height Construction length Housing design Aluminium profile plastic coated RAL 1020 yellow end pieces made from non corrosive spherically reinforced plastic polyamid...

Page 35: ...or fastening angle Sick Typ FGS FIESSLER E L E K T R O N I K FIESSLER E L E K T R O N I K AAA AAA A A A A A 50 ø 7 110 30 11 50 5 32 35 10 Dimensions drawings mounting angle BA ULVT FIESSLER E L E K T R O N I K AAAA AAAA A A A A Fixing possiblities for Fastening angle Sick Typ FGS ...

Page 36: ... Innensechskantschlüssel 5 mm Druckstift Schwenkbereich 30 Assembly drawing Attachment only via ball joint 10 Dimensions drawings Tilted mirrors For protective field height Profile length LP Attachment distance LB Weight g order no 100 200 Central 1667 usp100 200 300 195 2297 usp200 300 400 295 2927 usp300 400 500 395 3557 usp400 500 600 495 4187 usp500 600 700 595 4817 usp600 700 800 695 5447 usp...

Page 37: ...ulated black housing curved lid Attachment Snap on mounting on top hat rail DIN EN 50022 35 threaded mounting Protection category IP 20 For the ULSG and LSUW N1 Muting K switchgears an attachment housing with protection category IP 55 is available Electric connection Plug on terminal strip Weight ULSG 800 g LSUW NSR 3 1K 2500 g LSUW N1 Muting K 2500 g ...

Page 38: ...or daily function inspection Refer to Page 19 14 mm PS 14 Tilted mirror Refer to Page 35 SP 100 SP 2000 Silicate glass solvent resistant Refer to Page 20 UGL 100 UGL 2000 Assembly columns for transmitter and receiver Refer to Page 15 16 MS 1250 SE Assembly columns complete with tilted mirrors Refer to Page 15 16 MS 1250 US Adjustment laser Refer to Page 19 JL2 EX protection Refer to Page 19 EXP BA...

Page 39: ...FIESSLER E L E K T R O N I K 39 BA ULVT ...

Page 40: ...light bars EX Light Barrier Light Barrier for general applications Your application Fiessler Elektronik Kastellstr 9 D 73734 Esslingen Telefon 49 711 91 96 97 0 Telefax 49 711 91 96 97 50 www fiessler de E Mail info fiessler de AA AA AA AA Single beam safety light barriers Alarm AAA AAA A AA AA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AA AA AA...

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