Fein KBE 35 N24 Repair Instructions Download

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KBE 35 N24; Holemaker III

Repair Instructions

C-SC_CSSM

Version 1.0

2019-02-15

All rights reserved by FEIN, especially in case of property rights applications.
FEIN retains all rights of disposal, such as copying and circulation

Page

Summary of Contents for KBE 35 N24

Page 1: ...er III Repair Instructions C SC_CSSM Version 1 0 2019 02 15 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 1 of 61 ...

Page 2: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 2 of 61 1 Models described 2 Technical data 3 Notes and requirements 4 Tools required 5 Lubricants and auxiliary substances required 6 Removal 7 Fitting 8 Connection diagram ...

Page 3: ...ghts reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 3 of 61 These repair instructions describe how to repair the following models Model Order number KBE 35 N24 7 270 59 Holemaker III 7 270 59 ...

Page 4: ... Technical data All the technical data can be found in the operating instructions for the model Test data Up to date test data for all models can be found on the FEIN Extranet Customer Service Repair Guides Lubricants The lubricants and container sizes available from FEIN can be found on the FEIN Extranet Customer Service Repair Guides Lists of spare parts Lists of spare parts and exploded views a...

Page 5: ...ectrical training Only use original FEIN spare parts Provisions Please note that power tools may only be repaired maintained and checked by a trained electrician as improper repair can result in serious risks to the user The provisions set out in DIN VDE 0701 0702 should be observed after repairs The relevant accident prevention regulations of the employer s liability insurance associations are to...

Page 6: ...side 39 mm Ø outside 46 mm Ø inside 17 mm Ø outside 25 mm Ø inside 16 mm Ø outside 25 mm Ø inside 26 mm Ø outside 42 mm Ø inside 7 mm Ø outside 18 mm Ø inside 5 mm Ø outside 15 mm Ø inside 10 mm Ø outside 24 mm Ø inside 5 mm Ø outside 16 mm Ø inside 7 mm Ø outside 18 mm Ø inside 10 mm Ø outside 23 mm Ø inside 13 mm Ø outside 26 mm Ø inside 7 mm Ø outside 13 mm Ø inside 26 mm Ø outside 30 mm Cross ...

Page 7: ...9 02 15 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 7 of 61 Special tools Drawing off socket cap Assembly aid Chuck cone 26 mm Chuck cone 24 mm Chuck cone 19 mm ...

Page 8: ...tances required C SC_CSSM Version 1 0 2019 02 15 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 8 of 61 Lubricants Grease 0 40 128 03 00 0 35 g Getriebe ...

Page 9: ...specially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 9 of 61 Removing the container NOTE Fluid may be present in the container Drain the container 2 before removal 1 Remove the hose 1 from the hose socket 2 Remove the container 2 1 2 ...

Page 10: ...cations FEIN retains all rights of disposal such as copying and circulation Page 10 of 61 Removing the electronics 1 Unscrew the six screws 1 2 Remove the holder 2 3 Remove the cover 3 4 Disconnect all the connectors 4 5 Unscrew the screw 5 6 Unscrew the screw 6 7 Remove the cable clamping piece 7 Tools Torx T20 1 3 2 4 5 7 6 Abbildung ähnlich ...

Page 11: ...tions FEIN retains all rights of disposal such as copying and circulation Page 11 of 61 Removing the electronics 1 Remove the two switches 1 and the button 2 2 Remove the cover 3 3 Unscrew the screw 4 4 Disconnect all cables 5 Remove the cover 5 with the electronics 6 Unscrew the two screws 6 and remove the electronics Tools Torx T20 1 2 3 6 4 5 ...

Page 12: ...hts applications FEIN retains all rights of disposal such as copying and circulation Page 12 of 61 Removing the magnetic foot 1 Unscrew the fillister head screw 1 2 Unscrew the four screws 2 and remove the magnetic foot 3 Unscrew the screw 3 and remove the cable Tools Torx T20 Socket head wrench 5 mm PH2 cross head screwdriver 1 2 3 1 ...

Page 13: ...ecially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 13 of 61 Removing the connecting cable 1 Remove the protective hose 1 2 Remove the sealing ring 2 3 Remove the circlip 3 4 Pull out the connecting cable 4 Tools Circlip pliers 3 4 1 2 ...

Page 14: ...property rights applications FEIN retains all rights of disposal such as copying and circulation Page 14 of 61 Removing the guide 1 Unscrew the screw 1 2 Move the guide upwards using the spider 3 Remove the guide 4 Unscrew the screw 2 5 Unscrew the flat headed screw 3 Tools Socket head wrench 4 mm Slotted screwdriver 1 2 3 ...

Page 15: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 15 of 61 Removing the guide 1 Remove the circlip 1 2 Pull out the spider 2 3 Remove the bush 3 on both sides Tools Circlip pliers Inner bearing puller 18 22 mm Slide hammer 1 2 3 ...

Page 16: ...ed by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 16 of 61 Removing the guide 1 Remove the disc 1 2 Unscrew the screw 2 and remove the shaft 3 Unscrew the three handles 3 Tools Socket head wrench 5 mm 1 2 3 ...

Page 17: ...N retains all rights of disposal such as copying and circulation Page 17 of 61 Removing the guide 1 Unscrew the fillister head screw 1 2 Remove the leaf spring 2 3 Unscrew the six set screws 3 4 Unscrew the twelve screws 4 and remove the guide strips 5 Remove the pressure piece 5 Tools PH2 cross head screwdriver Socket head wrenches 2 5 mm 3 mm 1 2 4 5 3 ...

Page 18: ...case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 18 of 61 Removing the motor housing 1 Unscrew the screw 1 both sides 2 Remove the cover 2 both sides 3 Lift up the spring 3 both sides 4 Remove the carbon brush both sides Tools Torx T15 Assembly Aid 1 2 3 ...

Page 19: ...ights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 19 of 61 Removing the motor housing 1 Unscrew the four screws 1 2 Unscrew the two screws 2 3 Remove the cover 3 Tools Torx T15 1 2 3 ...

Page 20: ...ly in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 20 of 61 Removing the motor housing 1 Remove the cable 1 both sides 2 Unscrew the five screws 2 3 Remove the motor housing 3 4 Remove all components from the motor housing Tools Torx T15 1 2 3 3 ...

Page 21: ... motor housing 1 Unscrew the flat headed screw 1 Crushing hazard around drill motor The drill motor will immediately slide downwards as soon as the screw 2 has been loosened First move the drill motor downwards and then unscrew the screw 2 2 Move the drill motor downwards by turning the spider 3 Unscrew the screw 2 4 Slide the drill motor 3 out of the guide 5 Remove the pressure piece 4 Tools Slot...

Page 22: ... 1 0 2019 02 15 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 22 of 61 Removing the motor housing 1 Remove the gearbox housing 1 Tools Plastic hammer 2 ...

Page 23: ...SSM Version 1 0 2019 02 15 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 23 of 61 Removing the motor housing 1 Remove the air guide ring 1 1 ...

Page 24: ...isposal such as copying and circulation Page 24 of 61 Removing the armature 1 Press out the armature 1 2 Remove the sealing ring 2 3 Remove the grooved ball bearing 3 together with the sealing ring 4 4 Remove the plate 5 5 Remove the magnet 6 6 Pull off the grooved ball bearing 7 Tools Arbor press Punch 10 mm Drawing off socket cap Chuck cone 26 mm Chuck cone 19 mm 1 3 4 2 5 6 7 ...

Page 25: ...f disposal such as copying and circulation Page 25 of 61 Removing the gearbox housing 1 Remove the seal 1 2 Remove the two straight pins 2 3 Pull off the grooved ball bearing 3 4 Remove the gear wheel 4 5 Remove the circlip 5 6 Remove the gear wheel 6 7 Remove the gear wheel 7 Tools Drawing off socket cap Chuck cone 24 mm Combination pliers Circlip pliers 2 1 3 4 5 6 7 Pi Pi ...

Page 26: ...rights applications FEIN retains all rights of disposal such as copying and circulation Page 26 of 61 Removing the gearbox housing 1 Remove the two grooved ball bearings 1 2 Remove the circlip 2 3 Press out the shaft 3 Tools Slide hammer Inner puller Circlip pliers Arbor press Sleeve 44 mm inner diameter 50 mm outer diameter 1 2 3 ...

Page 27: ...ally in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 27 of 61 Removing the gearbox housing 1 Remove the circlip 1 2 Press down on the grooved ball bearing 2 Tools Circlip pliers Arbor press Sleeve 39 mm inner diameter 42 mm outer diameter 1 2 ...

Page 28: ...ghts reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 28 of 61 Removing the gear wheel 1 Press down on the gear wheel 1 Tools Arbor press Sleeve 22 mm inner diameter 37 mm outer diameter 1 ...

Page 29: ...n case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 29 of 61 Removing the holder 1 Unscrew the two screws 1 2 Remove the circlip 2 3 Remove the disc 3 4 Remove the seal 4 5 Remove the spiral spring 5 Tools Socket head wrench 5 mm Circlip pliers 1 2 3 4 5 ...

Page 30: ...n case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 30 of 61 Fitting the holder 1 Place the spiral spring 1 2 Place the seal 2 3 Place the disc 3 4 Place the circlip 4 5 Screw in the two screws 5 Tools Circlip pliers Socket head wrench 5 mm 1 2 4 3 5 ...

Page 31: ...by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 31 of 61 Fitting the gear wheels 1 Press the gear wheel z 36 onto the toothed shaft z 17 1 Tools Arbor press Sleeve 17 mm inner diameter 25 mm outer diameter 1 ...

Page 32: ...by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 32 of 61 Fitting the gear wheels 1 Press the gear wheel z 43 onto the toothed shaft z 11 1 Tools Arbor press Sleeve 16 mm inner diameter 25 mm outer diameter 1 ...

Page 33: ... case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 33 of 61 Fitting the drill shaft 1 Place the circlip 1 2 Press on the grooved ball bearing 1 3 Fit the circlip 2 Tools Arbor press Sleeve 26 mm inner diameter 42 mm outer diameter Circlip pliers 1 2 3 ...

Page 34: ... Apply a layer of grease to the three sealing rings 1 2 Fit the three sealing rings 1 3 Fit the hose socket 2 1 8 Nm 0 25 Nm 4 Fit the sleeve 3 5 Press in the grooved ball bearings 4 6 Coat the shaft 5 with grease 7 Press in the shaft 5 8 Fit the circlip 6 Tools Arbor press Sleeve 7 mm inner diameter 18 mm outer diameter Sleeve 5 mm inner diameter 15 mm outer diameter Circlip pliers 1 4 5 6 Pictur...

Page 35: ... disposal such as copying and circulation Page 35 of 61 Fitting the gearbox housing 1 Insert the gear wheel 1 2 Insert the gear wheel 2 3 Fit the circlip 3 4 Insert the gear wheel 4 5 Press on the grooved ball bearing 5 Tools Circlip pliers Arbor press Sleeve 10 mm inner diameter 24 mm outer diameter 1 2 3 4 5 Picture similar Picture similar Picture similar Picture similar ...

Page 36: ...pecially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 36 of 61 Fitting the gearbox housing 1 Fit the two pins 1 2 Place the seal 2 in the correct position 3 Fill the gearbox 3 with grease Tools Combination pliers 1 2 Picture similar ...

Page 37: ...served by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 37 of 61 Fitting the gearbox housing 1 Place the gearbox housing on the drill motor 2 Screw in the four screws 2 3 0 Nm 0 3 Nm Tools Torx T20 1 2 ...

Page 38: ...FEIN retains all rights of disposal such as copying and circulation Page 38 of 61 Fitting the intermediate gearbox 1 Press in the three grooved ball bearings 1 2 Coat the three bearings with grease Tools Sleeve 5 mm inner diameter 16 mm outer diameter Sleeve 7 mm inner diameter 18 mm outer diameter Sleeve 10 mm inner diameter 23 mm outer diameter 1 ...

Page 39: ...IN retains all rights of disposal such as copying and circulation Page 39 of 61 Fitting the armature 1 Position the plate 1 2 Press on the grooved ball bearing 2 3 Press on the sealing ring 3 4 Press on the grooved ball bearing 4 Tools Arbor press Sleeve 13 mm inner diameter 26 mm outer diameter Sleeve 7 mm inner diameter 13 mm outer diameter 1 2 3 4 ...

Page 40: ...pecially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 40 of 61 Fitting the armature 1 Apply a layer of grease to the sealing ring 2 Position the sealing ring 1 3 Press in the armature 2 4 Press on the magnet 3 Tools Arbor press 1 2 3 ...

Page 41: ... in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 41 of 61 Fitting the stator 1 Connect the cables 1 as shown in the connection diagram 2 Correctly position the stator 2 3 Connect the cables to the stator 1 as shown in the connection diagram 1 2 ...

Page 42: ...ecially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 42 of 61 Fitting the electronics 1 Place the connecting piece 1 2 Place the connecting cable 2 3 Connect the cables 3 as shown in the connection diagram 4 Place the connectors 1 2 3 ...

Page 43: ... by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 43 of 61 Fitting the motor housing 1 Connect the cable 1 2 Place the motor housing 2 3 Screw in the five screws 3 4 Connect the cable 4 Tools Torx 15 1 2 3 4 ...

Page 44: ...SM Version 1 0 2019 02 15 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 44 of 61 Fitting the gearbox housing 1 Place the air guide ring 1 1 ...

Page 45: ...erved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 45 of 61 Fitting the gearbox housing 1 Place the gearbox housing 1 on the drill motor 2 Screw in the four screws 2 3 0 Nm 0 3 Nm Tools Torx T15 1 2 ...

Page 46: ...ations FEIN retains all rights of disposal such as copying and circulation Page 46 of 61 Fitting the carbon brushes 1 Place the carbon brush both sides 2 Place the spring 5 on the carbon brush both sides 3 Connect the carbon brush both sides 4 Place the cover 3 both sides 5 Screw in the screw 4 both sides Tools Assembly aid Torx T15 1 2 3 4 ...

Page 47: ...e pressure piece 1 in the correct position 2 Position the guide strip 2 and press onto the housing 3 Insert the five cylinder head screws 4 Position the guide strip 3 and press onto the housing 5 Insert the five cylinder head screws 6 Insert the five set screws 4 The guide clearance is adjusted after installation of the drill motor 7 Position the leaf spring 5 8 Screw in the screw 6 1 1 Nm 0 15 Nm...

Page 48: ...roperty rights applications FEIN retains all rights of disposal such as copying and circulation Page 48 of 61 Fitting the spider 1 Screw in the three handles 1 2 Position the shaft 2 3 Screw in the cylinder head screw 3 8 0 Nm 0 5 Nm 4 Position the disc 4 5 Coat the shaft with grease Tools Socket head wrench 5 mm 1 2 3 4 ...

Page 49: ...in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 49 of 61 Fitting the spider 1 Press in the bushes 1 on both sides 2 Position the spider 2 3 Fit the circlip 3 Tools Arbor press Sleeve 26 mm inner diameter 30 mm outer diameter Circlip pliers 1 2 3 ...

Page 50: ... Page 50 of 61 Fitting the guide 1 Screw in the flat headed screw 1 1 2 Nm 0 15 Nm Check the position 2 Position the gear rack 2 3 Screw in the screw 3 3 0 Nm 0 3 Nm 4 Apply a layer of grease to the gear rack 5 Coat the guide with grease 6 Slide the guide into the guide strip 7 Use the spider to move the guide downwards 8 Screw in the screw 4 3 0 Nm 0 3 Nm Tools Slotted Screwdriver Socket head wre...

Page 51: ... by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 51 of 61 Fitting the connecting cable 1 Thread the connecting cable 1 into the protective hose 2 Insert the sealing ring 2 3 Fit the protective hose 3 1 2 3 ...

Page 52: ...ights of disposal such as copying and circulation Page 52 of 61 Fitting the magnetic foot 1 Position the connecting cable 1 2 Screw in the screw 2 1 5 Nm 0 2 Nm 3 Screw in the four screws 3 8 0 Nm 0 5 Nm 4 Place the connecting cable in the correct position 5 Screw in the screw 4 1 5 Nm 0 2 Nm Tools PH2 cross head screwdriver Socket head wrench 5 mm Torx T20 1 2 3 4 ...

Page 53: ...disposal such as copying and circulation Page 53 of 61 Fitting the electronics 1 Place the electronics 1 in the correct position 2 Screw in the two screws 2 1 1 Nm 0 15 Nm 3 Connect the cable 3 4 Connect the cable harness 4 5 Place the cover with the electronics 5 6 Place the protective hose 6 7 Connect all cables as shown in the connection diagram Tools Torx T20 1 2 3 4 5 6 ...

Page 54: ...l rights of disposal such as copying and circulation Page 54 of 61 Fitting the electronics 1 Fit the cover 1 2 Slide the protective hose 2 over the cable 3 3 Position the cable with the protective hose 4 Position the cable clamping piece 4 5 Screw in the screw 5 0 9 Nm 0 1 Nm 6 Position the cover 6 7 Screw in the screw 7 1 8 Nm 0 1 Nm Tools Torx T15 1 2 3 4 5 6 7 ...

Page 55: ...ights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 55 of 61 Fitting the electronics 1 Place the cable 1 2 Screw in the screw 4 1 5 Nm 0 2 Nm 3 Fit the cover 5 Tools Torx T20 3 1 2 ...

Page 56: ... Page 56 of 61 Fitting the electronics 1 Install the two buttons 1 2 Install the switch 2 3 Connect all cables 3 as shown in the connection diagram 4 Position the holder 4 5 Screw in the screw 4x48 5 2 0 Nm 0 3 Nm 6 Screw in the screw 4x35 6 2 0 Nm 0 3 Nm 7 Fit the cover 7 8 Screw in the two screws 4x18 8 2 0 Nm 0 3 Nm 9 Screw in the two screws 4x48 9 2 0 Nm 0 3 Nm Tools Torx T20 1 2 3 4 5 6 7 8 9...

Page 57: ... rights applications FEIN retains all rights of disposal such as copying and circulation Page 57 of 61 Placing the motor housing 1 Place the pressure piece 1 2 Slide the drill motor 2 onto the guide 3 Screw in the two screws 3 4 Screw in the screw 4 1 2 Nm 0 15 Nm Tools Socket head wrench 6 mm Cross head screwdriver PH2 1 2 3 4 ...

Page 58: ...19 02 15 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 58 of 61 Fitting the motor housing 1 Place the cover 1 2 Screw in the two screws 2 Tools Torx T15 2 1 ...

Page 59: ...rsion 1 0 2019 02 15 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 59 of 61 Fitting the container 1 Place the container 1 2 Place the hose 2 2 1 ...

Page 60: ...r III 8 Connection diagram C SC_CSSM Version 1 0 2019 02 15 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 60 of 61 ...

Page 61: ...r III 8 Connection diagram C SC_CSSM Version 1 0 2019 02 15 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 61 of 61 ...

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Fein KBE 35 N24, Repair Instructions

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