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E3745 

REV F 01/01/2020 
 

 

 

RSSL378, RSSL478, RSSL578, RSSL678 

 

Self-Contained & Remote Models 

NSSL378, NSSL478, NSSL578, NSSL678 

 

Non-Refrigerated 

 

INSTALLATION & OPERATION  

INSTRUCTIONS 

 

 

 

 

KEEP THIS MANUAL FOR FUTURE REFERENCE 

Engineering and technical data are subject to change without notice. 

FEDERAL INDUSTRIES 

 

 

215 FEDERAL AVE   

 

Belleville, WI  53508 

Toll Free 1(800) 356-4206 

 

 

WI Phone (608) 424-3331 

 

Fax: (608) 424-3234 

Summary of Contents for NSSL378

Page 1: ...78 NSSL578 NSSL678 Non Refrigerated INSTALLATION OPERATION INSTRUCTIONS KEEP THIS MANUAL FOR FUTURE REFERENCE Engineering and technical data are subject to change without notice FEDERAL INDUSTRIES 215...

Page 2: ...UNDING INSTRUCTIONS 6 Electrical Supply Wiring 6 Grounding Requirements 6 Optional permanent connection 6 OPERATING INSTRUCTIONS 7 Initial Start Up 7 Light Switch Lights 7 LED Light Replacement 7 Digi...

Page 3: ...21 Special Service Situations 22 SALE DISPOSAL 22 Owner Responsibility 22 REFRIGERATION ELECTRICAL DATA 23 RSSL378 23 RSSL478 24 24A RSSL578 25 25A RSSL678 26 26A NSSL378 NSSL478 NSSL578 NSSL678 27 R...

Page 4: ...rical work DANGER Improper or faulty hookup of electrical components in the case can result in severe injury or death All electrical wiring hookups must be done in accordance with all applicable local...

Page 5: ...evere injury or death can occur if you ignore the message CAUTION Minor injury or damage to your case can occur if you ignore the message NOTICE This is important installation operation or service inf...

Page 6: ...open doors or main door entrances Avoid locations where there is excessive air movement or air disturbances and avoid high humidity locations such as near cases with water misting or fogging devices T...

Page 7: ...along the top of the display pan Shim under the case frame as needed to level the case It is recommended that the leveled case be sealed to the floor with an NSF Listed Sealant Condensate Evaporator N...

Page 8: ...al shelf lights are furnished make certain that the shelf light cords are completely inserted into the sockets in the back panel and end of led lights or lights will not work The power supply used on...

Page 9: ...each display case is required to prevent other appliances on the same circuit from overloading the circuit and causing malfunction The electrical service must be grounded upon installation See the ele...

Page 10: ...h Led Light Replacement The light is attached to the shelf with plastic spring clips To remove a light un plug cord from end of bulb and pull down When replacing lights use direct equivalents to the o...

Page 11: ...r approx three seconds The display will read On while the button is depressed When the control powers on the display will read the current set point a number 1 thru 9 The compressor run indicator will...

Page 12: ...e and temperature as outlined in the Defrost Cycle section Pg Error Bookmark not defined of ELECTRONIC CONTROL PARAMETERS AND EXPLANATION OF OPERATION While it is uncommon that the automatic defrost c...

Page 13: ...e You may mute the alarm by pressing and releasing the wrench button The red ringing bell and all error codes will still be displayed When the fault is remedied the control will return to normal opera...

Page 14: ...proper operation on the unit Do not move or relocate this sensor The coil sensor is strapped to the evaporator coil and is labeled DEFROST This sensor location is critical for proper operation of the...

Page 15: ...ade by downloading a new set of parameters using a program chip supplied by Federal Industries TAB PARAMETER DESCRIPTION RSSM3078 CONFIGURATION Controller Operation Temperature Units Degrees Fahrenhei...

Page 16: ...ION OPERATION Self Contained Models Refrigeration R404A Charge Prior To 01 01 2020 See Refrigeration And Electrical Data Pages Refrigeration R449a Charge After 01 01 2020 See Refrigeration And Electri...

Page 17: ...Note Check your State and Local regulations for approved refrigerants for your install location Federal Industries is not liable for any alternate refrigerants used The control is located on the base...

Page 18: ...and should not exceed 100 feet 2 Refrigeration parts between condensing unit and case are typically supplied by installing contractor 3 Route properly sized and designed refrigeration lines from the...

Page 19: ...month to insure proper refrigeration performance and to prevent compressor failure In some environments it may be necessary to clean more frequently Failure to clean condenser coil will void condense...

Page 20: ...lights and power switches and remove all products from case Allow sufficient time for the unit to reach room temperature before proceeding with cleaning NOTICE Remove all products from the case befor...

Page 21: ...y Clean all shelves and shelf brackets and dry with soft dry towel 3 Lift the display decks up and out of evaporator tub 4 Clean the display deck s using warm soapy water and a brush Rinse thoroughly...

Page 22: ...before repositioning the shelf brackets The shelves can be installed horizontally or slanted at a 10 downward angle To change the shelf slant first remove the shelf from the shelf support Lift the she...

Page 23: ...the Tech Support Warranty Option Email Service federalind com For Warranty Compressors please contact the Parts Department Phone 800 356 4206 and choose the Warranty Parts Option Email Parts Federalin...

Page 24: ...ormance Make sure that warm product is not being installed inside the case All product must be pre chilled prior to loading for proper case performance Check temperature pressure control for proper se...

Page 25: ...the case Any case malfunction or housekeeping problem that creates a slip fall hazard around or under a case should be corrected immediately SALE DISPOSAL Owner Responsibility If you sell or give awa...

Page 26: ...REFRIGERATION Self Contained Models Refrigeration R449a Charge Self Contained After 01 01 2020 3 Pounds Refrigeration R404A Charge Self Contained Before 01 01 2020 3 Pounds The self contained models...

Page 27: ...Fuse Size and Minimum Circuit Ampacity REFRIGERATION Self Contained Models Refrigeration R449a Charge Self Contained 4 Pounds The self contained models are shipped from the factory with a completely...

Page 28: ...e case for Maximum Fuse Size and Minimum Circuit Ampacity REFRIGERATION Self Contained Models Refrigeration R404A Charge Self Contained 4 Pounds The self contained models are shipped from the factory...

Page 29: ...m Fuse Size and Minimum Circuit Ampacity REFRIGERATION Self Contained Models Refrigeration R449a Charge Self Contained 4 Pounds The self contained models are shipped from the factory with a completely...

Page 30: ...ty REFRIGERATION Self Contained Models Refrigeration R404A Charge Self Contained 4 Pounds The self contained models are shipped from the factory with a completely operational R404A refrigeration syste...

Page 31: ...ize and Minimum Circuit Ampacity REFRIGERATION Self Contained Models Refrigeration R449a Charge Self Contained 4 25 Pounds The self contained models are shipped from the factory with a completely oper...

Page 32: ...GERATION Self Contained Models Refrigeration R404A Charge Self Contained 4 25 Pounds The self contained models are shipped from the factory with a completely operational R404A refrigeration system and...

Page 33: ...quency 60 Hertz 60 Hertz Phase 1 Phase 1 Phase Number of Wires 2 ground 2 ground AMPS VOLTS AMPS VOLTS Lights 0 7 120 0 3 208 240 Includes Optional Shelf Lights Refer to the rating plate data attached...

Page 34: ...871 25C35 Power Supply Led 24V 39 20986 39 20986 39 20986 Light Switch On Off 41 11066 41 11066 41 11066 Heater Wire Assembly 43 14892 43 14892 43 19467 Condensate Pan SA5406 1 SA5406 1 SA5406 2 Conde...

Page 35: ...066 41 11066 Heater Wire Assembly 43 14892 43 14892 43 19467 Condensate Pan SA5406 1 SA5406 1 SA5406 2 Condensate Pump 47 15686 47 15686 47 15687 Cord Plug RSSL378 43 30818 43 19090 Cord Plug NSSL378...

Page 36: ...2 20871 38C35 Power Supply Led 24V 39 20986 39 20986 39 20986 Light Switch On Off 41 11066 41 11066 41 11066 Heater Wire Assembly 43 15926 43 15926 Condensate Pan SA5406 2 Condensate Pump 47 15687 47...

Page 37: ...86 Light Switch On Off 41 11066 41 11066 41 11066 Heater Wire Assembly 43 14891 43 14891 43 15926 Condensate Pan SA5406 1 SA5406 1 SA5406 2 Condensate Pump 47 15686 47 15686 47 15687 Cord Plug RSSL478...

Page 38: ...d 24V 39 20986 39 20986 39 20986 Light Switch On Off 41 11066 41 11066 41 11066 Heater Wire Assembly 43 20356 43 18043 Condensate Pan SA5406 2 SA5406 12 Condensate Pump 47 15687 47 15686 Cord Plug RSS...

Page 39: ...Off 41 11066 41 11066 Heater Wire Assembly 43 20356 43 18043 Condensate Pan SA5406 2 SA5406 12 Condensate Pump 47 15687 47 15686 Cord Plug RSSL578 43 19090 Cord Plug NSSL578 43 11302 Miscellaneous Com...

Page 40: ...35 42 20871 25C35 Power Supply Led 24V 39 20986 39 20986 39 20986 Light Switch On Off 41 11066 41 11066 41 11066 Heater Wire Assembly 43 19113 43 19113 Condensate Pan SA5406 2 SA5406 2 Condensate Pan...

Page 41: ...Off 41 11066 41 11066 Heater Wire Assembly 43 19113 43 14893 Condensate Pan SA5406 2 SA5406 12 Condensate Pan 1800W OPTIONAL SA5406 3 SA5406 13 Condensate Pump 47 15687 47 15686 Cord Plug RSSL678 43 1...

Page 42: ...INCHES DISPLAY DECK TOTAL SQUARE INCHES RSSL378 RSSL478 RSSL578 468 0 418 0 2290 0 622 0 555 0 3043 0 3865 0 705 0 790 0 2 2 11 5 2 7 3 6 4 6 2 9 15 2 3 7 19 4 NOTE CUBIC FEET IS MEASURED WITH 2 CLEAR...

Page 43: ...ES NOT CYCLE WITH COMPRESSOR R G BLK BLK 18GA 14GA 14GA 14GA R BL OR W G FLOAT SWITCH M G BLK BR OR BLK CONDENSATE PUMP OPTIONAL CONDENSATE PUMP OR CONDENSATE EVAPORATOR AS PER ORDER 14GA 18GA R Y G B...

Page 44: ...PERATE 120V 15A CIRCUIT REQUIRED BLK BASE FAN INSTALLED WHEN OPTIONAL CONDENSATE PAN IS USED STANDARD ON ALL REMOTES BLK R EEV 5 4 3 2 1 SUCTION SENSOR PRESS TRANS Blk Blk Red Wht Yel Grn Org Red RSV...

Page 45: ...AN MOTOR TO RUN 100 DOES NOT CYCLE WITH COMPRESSOR W G BLK BLK 18GA 14GA 14GA 14GA W BL OR W G FLOAT SWITCH M G BLK BR OR BLK CONDENSATE PUMP OPTIONAL CONDENSATE PUMP OR CONDENSATE EVAPORATOR AS PER O...

Page 46: ...RCUIT REQUIRED BLK BASE FAN INSTALLED WHEN OPTIONAL CONDENSATE PAN IS USED STANDARD ON ALL REMOTES LIGHTING CIRCUIT R B R B PLUG SOCKET PLUG SHELF LIGHT LED SHELF LIGHT LED SHELF LIGHT LED SHELF LIGHT...

Page 47: ...LED BLK BLK BL G POWER SUPPLY 24V OUTPUT B R REMOTE 120V 60HZ NSSM NSSL 3 4 5 6 LED LIGHT CIRCUIT 91 21065 4 10 16 18 W BLK POWER IN W G BLK 120 VOLTS 60 HERTZ 1 PHASE W WHITE R RED BR BROWN G GREEN B...

Page 48: ...5 4 BLK OR RED BLK OR RED 208 240 VOLTS 60 HERTZ 1 PHASE OPTIONAL POWER CORD WITH NEMA 6 20P PLUG CONDENSER FAN COMPRESSOR RELAY 4 5 2 1 FAN MOTOR LEAD REMOVED FROM TERMINAL 5 AND WIRED TO RUN 100 FAN...

Page 49: ...100 FAN MOTOR TO RUN 100 DOES NOT CYCLE WITH COMPRESSOR W G BLK BLK 18GA 14GA 14GA 14GA W BL OR W G FLOAT SWITCH M G BLK BR OR BLK CONDENSATE PUMP OPTIONAL CONDENSATE PUMP OR CONDENSATE EVAPORATOR AS...

Page 50: ...KET PLUG R B R B PLUG SOCKET PLUG SHELF LIGHT LED SHELF LIGHT LED SHELF LIGHT LED SHELF LIGHT LED SHELF LIGHT LED TOP LIGHT LED SHELF LIGHT LED SHELF LIGHT LED SHELF LIGHT LED SHELF LIGHT LED SHELF LI...

Page 51: ...ly WARNING This product can expose you to chemicals including chromium which is known to the State of California to cause cancer and birth defects or other reproductive harm For more information go to...

Page 52: ...LIGHT UPDATE BJW 11 01 18 3420 C USER CONTROL WARRANTY SERVICE PARTS UPDATE BJW 05 03 19 D CHANGED R449A TXV BJW 06 13 19 3497 E UPDATED DUAL PRESSURE CONTROL INFO ADC 8 6 19 3506 F UPDATED FOR R449a...

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