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256993D

REV.  D  702

Printed in U.S.A.

WIRING AND MAINTENANCE

FOR

FEDERAL ALL LIGHT STREETHAWK® LIGHT ASSEMBLY

SAFETY MESSAGE TO INSTALLERS

 WARNING

People’s lives depend on your safe installation of
our products. It is important to read, understand
and follow all instructions shipped with this
product and the related add-on products. In
addition, listed below are some other important
safety instructions and precautions you should
follow:

To properly install this light: you must have a
good understanding of automotive electrical
procedures and systems, along with profi-
ciency in the installation and use of safety
warning equipment.

When drilling into a vehicle structure, be sure
that both sides of the surface are clear of
anything that could be damaged. Remove all
burrs from drilled holes. To prevent electrical
shorts, grommet all drilled holes through
which wiring passes.

A light system is a high current device. In
order for it to function properly, a separate
ground connection must be made. If practical,
it should be connected to the negative battery
terminal. At a minimum, it may be attached to
a solid metal body or chassis part that will
provide an effective ground path as long as the
light is to be used.

This product may contain high intensity LED
devices. To prevent eye damage, DO NOT stare
into the light beam at close range.

High voltages are present inside the strobe
light equipped models during and after
operation. Ensure that power is disconnected
and wait at least ten minutes before removing
the dome.

Locate light system controls so the VEHICLE
and CONTROLS can be operated safely under
all driving conditions.

You should frequently inspect the light to
ensure that it is operating properly and that it
is securely attached to the vehicle.

File these instructions in a safe place and refer
to them when maintaining and/or reinstalling
the product.

Failure to follow all safety precautions and instruc-

tions may result in property damage, serious injury, or
death to you or others.

I.

GENERAL.

The light assembly comes from the factory with ten (10)

stationary light lenses, gaskets, and mounting hardware in kit
form. This enables the user to choose and install the color
combination that best suits the application.

 WARNING

Using a lens colored differently than an LED will
greatly reduce the light output, thereby reducing
the effectiveness of the light for emergency
signaling purposes. Either use a clear lens or
match the color of the lens with the LED.

Federal recommends that lenses be installed prior to

mounting the light assembly on the vehicle. To install a lens in
any position, proceed as follows (see figure 5):

A.

Install gasket on rim of lens.

B.

Insert lens and gasket into lens opening. Secure with two

#6 screws. Tighten to 10-15 in./lbs. of torque.

II.

ELECTRICAL WIRING.

A.

General.

The Light Assembly is completely wired at the factory

and does not require any additional internal wiring. (If desired, to
allow Intelli-Flash Mode 2, connect the wht/red Intelli-Flash wire
to an unused power cable wire or a user-supplied wire.) The cable
connected to the Light Assembly contains all the conductors
necessary for proper control of all basic and optional functions (see
figure 1).

 WARNING

To prevent personal injury and/or damage to
vehicle components, in the event of a short-circuit
in the power cable, install a fuse in each incoming
cable conductor.

Figures 6 and 7 illustrate the external/internal Light

Assembly wiring by function. Using figures 1, 6, and 7 as a guide,
make the appropriate electrical connections shown in Table 1. Be
sure to use fuses (current ratings shown in the applicable diagram
in figures 6 and 7), wire and switches with adequate current
capacity for each function.

NOTE

Any of the light assembly functions can be activated by
applying 12VDC to the appropriate control line. The
heavy black lead (-) must be connected to vehicle ground,
to perform a function check.

B.

Programming the Intelli-Flash (see figure 7).

To operate the flasher in Mode 1, close SW1. To operate

the flasher in Mode 2, close SW1 and SW2.

Turn on the flasher in Mode 1. Short across the program-

ming pins until the desired pattern is running. Allow the pattern
to run for at least 15-seconds to program Mode 1.

Turn on the flasher in Mode 2. Short across the program-

ming pins until the desired pattern is running. Allow the pattern
to run for at least 15-seconds to program Mode 2.

Summary of Contents for STREETHAWK FHL4856R

Page 1: ...s gaskets and mounting hardware in kit form This enables the user to choose and install the color combination that best suits the application WARNING Using a lens colored differently than an LED will greatly reduce the light output thereby reducing the effectiveness of the light for emergency signaling purposes Either use a clear lens or match the color of the lens with the LED Federal recommends ...

Page 2: ...us For Models FHL4856R FHL4856W FHL4857R FHL4857W SHL4856 SHL4857 and SHL4858 use figure 2 and table 2 as a guide for mounting and wiring when installing this light assembly as part of an NFPA certified system IV MAINTENANCE A Cleaning the Plastic Domes and Lenses WARNING Crazing cracking of domes or lenses will cause reduced effectiveness of the light Do not use cleaning agents which will cause c...

Page 3: ...Takedown Flashing option 4 YEL Load Managed Calling Blocking 5 BRN Call for Right of Way 6 BRN WHT Load Managed Call for Right of Way 7 RED Calling Blocking 8 GRA Strobe option 9 BLK WHT Left Turn Signal option 10 RED WHT Right Turn Signal option BLK Ground Figure 4 290A2600 01 H I HALOGEN LAMP LAMP BASE LAMP SOCKET CONNECTOR GROOVES 2 GEAR AND REFLECTOR ASSEMBLY ORIENTED PARALLEL TO GROVES IN LAM...

Page 4: ...E TAKEDOWN AND OR ONE MARKER LIGHT BLK BLK 1 2 3 4 5 6 7 8 9 1011 1110 9 8 7 6 5 4 3 2 1 GRA 8A SW PASSENGER SIDE DRIVER SIDE FRONT A GRN 8A SW INCOMING CABLE ALLEY LIGHTS BLK ORN ORN BLK BLK 1 2 3 4 5 6 7 8 9 1011 1110 9 8 7 6 5 4 3 2 1 ORN 8A SW A PASSENGER SIDE DRIVER SIDE FRONT RF BRN 5A SW INCOMING CABLE BLK POWER X BRN VIO RF RF FLASHING LIGHTS CENTER REAR BLK 1 2 3 4 5 6 7 8 9 1011 1110 9 8...

Page 5: ...E DRIVER SIDE FRONT BLU 15A SW INCOMING CABLE BLK BLU BLU BLK BLK POWER X NOTE 35W LAMPS ONLY WHT BLU WHT RED BLU ALTERNATE FRONT FLASHING BLK BLK BLK BLK BLK 10 11 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 11 10 F PASSENGER SIDE DRIVER SIDE FRONT RF RED WHT 10A SW INCOMING CABLE BLK BRN VIO BLK BLK BLK POWER X WHT YEL WHT YEL BLK RF RF RF ALTERNATE REAR FLASHING IN OUT BLK BLK BLK 10 11 9 8 7 6 5 4 3 2...

Page 6: ...IN CENTER SECTION 1 2 3 4 5 6 7 8 9 1011 1110 9 8 7 6 5 4 3 2 1 R M R M BLK BLK BLK WHT BLU WHT RED BLU RED YEL ORN BLU BLK BLK YEL YEL BLK POWER X BLK BLK BLK VIO BRN ORN BLU BLK ST TD TD ST ST RF RF ST BLK GRA GRA YEL RED F DUAL DIRECTIONAL STROBES FRONT AND REAR GRA TWO CENTER REAR FLASHING BRN WHT 35W LAMPS ONLY TWO TAKEDOWN FRONT CENTER BRN STROBE PACK H4 H3 H2 H1 STROBE PACK H4 H3 H2 H1 NOTE...

Page 7: ...worm gear ALWAYS rotate the light mechanism by rotating the motor shaft a Rotate the reflector until the lamp clip located at the base of the lamp can be removed and remove the clip by sliding it away from the reflector b Note the lamp s orientation and pull the defective lamp and connector out of the socket CAUTION When installing a new lamp do not touch the glass portion If the glass has been to...

Page 8: ...in figure 10 3 Replace parts by performing the above procedure in reverse order NOTE When reassembling ensure that the lamp is secured to the connector and that the clip is properly seated in the grooves on the lamp socket 8 Figure 8 Figure 9 Figure 10 GEAR AND REFLECTOR ASSEMBLY 290A2600 03B CLIP H 1 HALOGEN LAMP GROOVE MOTOR LAMP SOCKET APPLY GREASE HERE 3 PLACES D Motor 1 Before attempting to s...

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