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092018

FK407

OPERATOR AND PARTS MANUAL

Binary Series Snowblower

Model 5010, 6010, 6610, 7420, 8420

Summary of Contents for Allied Binary Series

Page 1: ...092018 FK407 OPERATOR AND PARTS MANUAL Binary Series Snowblower Model 5010 6010 6610 7420 8420...

Page 2: ......

Page 3: ...Routing 30 PTO Conversion 33 Three Point Hitch 35 Operation 39 Pre Operation Checklist 41 EnteringThe Operator s Position 41 LeavingThe Operator s Position 41 ConnectingThe PTO Driveline 42 Connecting...

Page 4: ...e 57 Parts Identification 59 Main Components 50 60 66 61 Main Components 74 84 66 Hydraulic Components 71 PTO Conversion 50 60 66 74 PTO Conversion 74 76 PTO Conversion 84 78 PTO Shaft 50 60 66 80 PTO...

Page 5: ...ainTension Checked Skid Shoes Properly Adjusted All Fasteners AreTight Lubricate Machine Hydraulic Hoses And FittingsTight If Applicable Safety Chain On Hitch All Decals Installed Guards And Shields I...

Page 6: ...Warranty Registration Form Binary Series 4...

Page 7: ...quipment READ AND UNDERSTAND THIS OPERATOR AND PARTS MANUAL BEFORE OPERATING YOUR FARM KING EQUIPMENT If you have any questions see your Farm King dealer This manual may illustrate options and accesso...

Page 8: ...Introduction Binary Series 6...

Page 9: ...or guarantee of any kind written or expressed implied or otherwise with regard to the information contained within this manual Farm King assumes no responsibility for any errors that may appear in th...

Page 10: ...Introduction Binary Series 8 Equipment Identification Component Location Front View HOIST MOUNT CHAIN DRIVE FOUR BLADE FAN AUGER CUTTING EDGE...

Page 11: ...Introduction Binary Series 9 Component Location Rear View SPOUT DEFLECTOR CHUTE SPOUT ROTATOR HYDRAULIC MOTOR HYDRAULIC MOTOR COVER SKID STEER HITCH SKID SHOE MANIFOLD...

Page 12: ...Introduction Binary Series 10...

Page 13: ...e Safety Rules 14 Safety Rules For PowerTake Off PTO Driven Equipment 14 Machine Requirements And Capabilities 15 Transport Safety 15 Skid Steer Safety 16 Fire Prevention 16 Maintenance 16 Operation 1...

Page 14: ...Safety Binary Series 12...

Page 15: ...who is taking prescription drugs must get medical advice to determine if he or she can safely operate a machine and the equipment Understand the written instructions rules and regulations The written...

Page 16: ...on may impair the function and or safety and could affect the life of the equipment Stop tractor engine place all controls in neutral set park brake remove ignition key and wait for all moving parts t...

Page 17: ...locks underneath and support the equipment securely before working under raised equipment Keep bystanders clear of moving parts and the work area Keep children away Use increased caution on slopes and...

Page 18: ...ine that has glow plugs These starting aids can cause explosion and injure you or bystanders Use the procedure in the tractor s operator s manual for connecting the battery and for jump starting Skid...

Page 19: ...er regularly Obey the recommendations on the instructions plate Electrical Check all electrical wiring and connections for damage Keep the battery terminals clean and tight Repair or replace any damag...

Page 20: ...ons on all the signs decals that are on the equipment Replace any damaged signs decals and be sure they are in the correct locations Equipment signs are available from your Farm King equipment dealer...

Page 21: ...66 74 84 Models 815034 Item 3 Figure 3 50 60 Models 817584 Item 4 Figure 3 817585 Propeller Model Not Shown 910821 5010 Item 5 Figure 3 910822 6010 Item 5 Figure 3 816562 6610 Item 5 Figure 3 910823 7...

Page 22: ...nd the Occupational Safety and Health Administration OSHA Anyone who will be operating and or maintaining the snowblower must read and clearly understand ALL Safety Operating and Maintenance informati...

Page 23: ...g For Assembly 23 Skid Steer Hitch 24 Cutting Edge 24 Discharge Spout 25 Hydraulic Spout Rotator 27 Hydraulic Manifold 28 Hydraulic Motor 28 Skid Steer Hydraulic Hose Couplers 29 Hydraulic Hose Routin...

Page 24: ...Assembly Binary Series 22...

Page 25: ...d the equipment when backing up to the equipment for connecting Move the tractor snowblower and components to an area large enough for assembly WARNING AVOID INJURY OR DEATH Before you leave the opera...

Page 26: ...nk Item 3 to the skid steer hitch Item 1 Figure 4 using clevis pin and retaining pin Attach the support link Item 3 to the snowblower top mount Item 4 Figure 4 using clevis pin and retaining pin 1 2 3...

Page 27: ...using eight 3 8 x 1 1 2 bolts Item 5 eight 3 8 flat washers Item 6 and eight 3 8 lock nuts Item 7 Figure 6 IMPORTANT Avoid over tightening the spout hardware Ensure the spout rotates freely once hardw...

Page 28: ...sing one hinge pin Item 2 Figure 8 and retaining pin Attach the 1 3 4 x 5 hydraulic cylinder Item 3 Figure 8 to the spout deflector mounts using two clevis pins and two retaining pins Attach two elbow...

Page 29: ...line with the gear hub facing downwards Align the gear with the toothed spout ring Attach the gear using one 1 4 x 3 4 bolt and 1 1 2 OD x 5 16 ID washer 1 2 3 4 The spout opening should face forward...

Page 30: ...old Attach two elbow 1 1 16 MORB x 1 1 16 MJIC adaptors Item 2 Figure 12 to the ports on the side of the manifold Attach one elbow 1 1 16 MORB x 1 1 16 MJIC adaptor Item 3 Figure 12 to the side with t...

Page 31: ...ch one straight 1 1 16 MORB x 1 1 16 MJIC adaptor Item 3 Figure 14 to Port B Standard Flow Models Standard duty motor displacement 8 0 cu in High Flow Models Heavy duty motor displacement 11 9 cu in 1...

Page 32: ...Assembly Binary Series 30 Hydraulic Hose Routing Figure 16 TO SKID STEER HYDRAULIC MOTOR MANIFOLD SPOUT DEFELECTOR SPOUT ROTATOR...

Page 33: ...NG OF HYD MOTOR PORT A SKID STEER Hoses HOSE Figure 16 DESCRIPTION PART NUMBER A HYD HOSE 84 9 16 90 SWFJIC X 9 16 SWFJIC 50 60 66 MODELS 116800 HYD HOSE 3 8 ID 96 9 16 SWFJIC X 9 16 90 SWFJIC 74 84 M...

Page 34: ...1 2 washer Item 4 Figure 17 and 1 2 lock nut Attach the spout hose holder Item 5 Figure 17 to the discharge spout using two 5 16 x 1 hex bolts two 5 16 flat washers and two 5 16 lock nuts Group the h...

Page 35: ...PRESSURE FLUID HAZARD To prevent serious injury or death from high pressure fluid Relieve pressure on system before repairing or adjusting Wear proper hand and eye protection Figure 19 Remove top hit...

Page 36: ...from the motor and fan shafts Remove the chain drive Item 5 Figure 20 1 3 2 5 4 Figure 21 Remove the four 1 2 X 2 1 4 hex bolts Item 1 Figure 21 four 1 2 flat washers and four 1 2 lock nuts from the...

Page 37: ...until assembly is complete Figure 25 Attach the top brackets of the hitch arms by bolting a 1 x 2 1 4 spacer Item 1 between the top brackets with a 3 4 x 4 bolt Item 2 Figure 25 and lock nut Use the...

Page 38: ...m 3 Figure 26 with the inside brackets on the hitch tubes Attach each hitch arm with a 7 8 x 5 hex bolt and lock nut Figure 27 Attach the top brackets of the left and right hitch arms Item 1 by boltin...

Page 39: ...28 with the hitch tubes Attach each hitch arm with a 7 8 x 5 hex bolt and lock nut Figure 29 Attach the top brackets of the left and right hitch arms Item 1 by bolting a link pin bushing Item 2 betwe...

Page 40: ...Assembly Binary Series 38...

Page 41: ...or s Position 41 ConnectingThe PTO Driveline 42 PTO Driveline Length Check 43 PTO Driveline Bottoming Out Check 43 ReducingThe PTO Driveline Length 44 PTO Driveline Engagement Check 45 Connecting Hydr...

Page 42: ...Operation Binary Series 40...

Page 43: ...ther material that has become entangled WARNING HIGH PRESSURE FLUID HAZARD Leaking fluids under pressure can enter the skin and cause serious injury or death Immediate medical attention is required We...

Page 44: ...nt hitch Make sure the PTO driveline is of adequate length and that u joints are in the correct phase Remove the PTO driveline from the storage position if applicable Figure 30 Retract the collar Item...

Page 45: ...l rotating components are stopped before leaving the operator s position Do NOT service the tractor or implement with the PTO engaged Do NOT service the implement in a raised position unless properly...

Page 46: ...the operator s position See Entering The Operator s Position in the Operation section Start the engine Raise or lower the three point implement to get the shortest distance between the tractor PTO sh...

Page 47: ...ine length by 1 667 to determine the PTO driveline Maximum Operating Length i e 25 5 in 647 7 mm x 1 667 42 5 in 1079 7 mm Maximum Operating Length 4 Attach the PTO driveline to the tractor PTO output...

Page 48: ...IGH PRESSURE FLUID HAZARD To prevent serious injury or death from high pressure fluid Relieve pressure on system before repairing or adjusting Wear proper hand and eye protection when searching for le...

Page 49: ...nowblower Position blocking away from skid shoes allowing access to skid shoe mounting bolts and nuts Enter the operator s position See Entering The Operator s Position in the Operation section Start...

Page 50: ...mpletely removed as damage to housing may result CAUTION Read operator and parts manual before operating the implement Do not permit riders Keep all guards and shields in place Keep hands feet clothin...

Page 51: ...ol leading to serious injury or death Tractor tow vehicle and hitch must have the rated capacity to tow equipment Verify that the tractor tow vehicle is approved for transporting the equipment and tha...

Page 52: ...Operation Binary Series 50...

Page 53: ...y Series 51 Maintenance Service Schedule Chart 53 Lubrication 54 Recommendations 54 Locations 54 Chains And Fasteners 56 Safety Sign Decal Installation 56 Storage And ReturnTo Service 57 Storage 57 Re...

Page 54: ...Maintenance Binary Series 52...

Page 55: ...read through this troubleshooting section please call your local distributor dealer or factory Before you call please have this Operator And Parts Manual and the serial number of your machine at hand...

Page 56: ...rly grounded Use adequate light for the job Use only tools jacks and hoists of sufficient capacity for the job Replace and secure all shields removed during servicing before operating Use heavy leathe...

Page 57: ...tem 2 Figure 37 Grease every 10 hours Figure 38 Apply two pumps of grease to the slip clutch Item 1 and PTO quick disconnect Item 2 Figure 38 Grease every 10 hours Figure 39 Apply grease to spout clam...

Page 58: ...n decal where the backing paper has been removed Slowly remove the remaining backing paper pressing on the safety sign decal as the backing paper is removed Using the backing paper pressing firmly mov...

Page 59: ...ect the hitch and all welds on the equipment for wear and damage Check for loose hardware missing guards or damaged parts Check for damaged or missing safety signs decals Replace if necessary Replace...

Page 60: ...Maintenance Binary Series 58...

Page 61: ...nary Series 59 Parts Identification Main Components 50 60 66 61 Main Components 74 84 66 Hydraulic Components 71 PTO Conversion 50 60 66 74 PTO Conversion 74 76 PTO Conversion 84 78 PTO Shaft 50 60 66...

Page 62: ...Parts Identification Binary Series 60...

Page 63: ...lor and Serial Number of your machine to assist them in ordering and obtaining the correct parts Use the exploded view and tabular listing of the area of interest to exactly identify the required part...

Page 64: ...ents 50 60 66 Cont DETAIL A A 13 21 35 34 30 5 38 39 49 50 28 40 1 41 33 30 5 38 39 52 63 54 60 57 66 52 63 51 53 55 65 56 68 64 58 59 64 62 64 61 68 23 25 30 5 24 1 40 44 37 5 30 33 15 47 15 6 46 15...

Page 65: ...7 16 X 1 1 4 HEX BOLT PL 1 14 816131 3 4 DIA X 4 25 LG CLEV PIN 4 15 81678 5 8 FLAT WASHER STD PL 3 16 817162 SB CAST SKID SHOE 2 17 817334 SKID STEER HITCH WELDMENT 1 18 817341 50 60 66 HITCH SPACER...

Page 66: ...109 W X 0 75 1 48 965968 14GA X 7 1 2 X 8 IDLER SHLD 1 49 9812440 1 1 4 X 18GA NR WASHER BR 1 50 9812441 1 1 4 X 14GA NR WASHER BR 1 51 812217 1 2 X 1 1 2 CARR BOLT PL 4 52 812364 1 2 LOCK NUT PL 8 5...

Page 67: ...818456 WELDMENT 50 60 66 DEFLECTOR 1 74 818459 WELDMENT 50 60 66 DEFELCTOR HINGE ROD 1 75 819890 WELDMENT 50 60 66 SPOUT 1 76 9812430 1 8 X 1 COTTER PIN PL 1 77 816568 AUGER ASSEMBLY SPIRAL AUGER 50...

Page 68: ...Parts Identification Binary Series 66 Main Components 74 84 34 8 6 11 12 4 21 18 19 13 13 13 20 49 22 10 9 3 33 31 4 38 78 10 9 3 81 80 79 82 77 76 75 1 31 4 30 28 27...

Page 69: ...nts 74 84 Cont DETAIL A A 83 34 17 25 40 14 70 60 56 53 68 55 62 65 55 68 59 61 66 74 71 54 57 58 69 64 63 74 67 73 72 24 26 31 4 16 32 5 50 51 23 42 44 16 32 5 50 51 39 43 36 31 4 37 41 29 52 36 31 4...

Page 70: ...25 LG CLEV PIN 4 14 816137 74 84 FAN SHAFT 1 15 816169 WELDMENT 74 SB DRIVE SHAFT 1 816171 WELDMENT 84 SB DRIVE SHAFT 1 16 81620 1 2 X 1 1 4 HEX BOLT PL 8 17 81678 5 8 FLAT WASHER STD PL 4 18 817162...

Page 71: ...BEARING FLANGE 4 51 968627 1 1 2 BRG W COLLAR 2 52 9812440 1 1 4 X 18GA NR WASHER BR 1 53 812217 1 2 X 1 1 2 CARR BOLT PL 4 54 812362 5 16 LOCK NUT PL 2 55 812364 1 2 LOCK NUT PL 8 56 813508 1 2 HEX...

Page 72: ...16 X 1 HEX BOLT PL 4 76 812362 5 16 LOCK NUT PL 4 77 81546 5 16 FLAT WASHER PL 4 78 818295 PLATE 74 84 SPOUT GEAR 1 79 818300 WELDMENT DEFLECTOR ROD 1 80 818309 WELDMENT 74 84 SPOUT DEFLECTOR 1 81 819...

Page 73: ...s 32 33 22 10 30 40 11 9 6 37 27 26 28 35 30 13 50 60 66 MODELS DETAIL A DETAIL B DETAIL C DETAIL D 74 84 MODELS A B C D 36 13 29 39 38 2 38 39 5 1 28 26 1 29 12 8 12 18 16 25 7 20 21 4 3 17 11 9 4 3...

Page 74: ...2 OD X 5 16 ID PL 1 15 81525 1 4 X 3 4 HEX BOLT PL 1 16 81549 5 16 X 3 4 HEX BOLT PL 3 17 815608 BLOCK POLYPROPELENE 3 8 PAIR 2 18 81569 5 16 LOCK WASHER PL 3 19 81593 3 8 LOCK WASHER PL 4 20 816189...

Page 75: ...012 16 HAIR PIN CLIP 2 39 961876 1 2 X 1 1 2 CLEV PIN PL 2 40 966314 HYDRAULIC HOSE HOLDER 2 41 812725 ELBOW 45 1 1 16MORB X 1 1 16MJIC 74 84 1 Hydraulic Hose Routing ITEM START PORT END PORT 1 MANIFO...

Page 76: ...Parts Identification Binary Series 74 PTO Conversion 50 60 66 9 6 18 7 8 23 33 10 19 13 31 3 3 30 28 26 11 12 2 16 15 24 8 22 1 32 17 20 14 27 4 21 5 5 17 25 18 29 25 24 25 6...

Page 77: ...14 965643 GBOX LID WELDT FARM KING 1 15 81966 NUT LOCK NYLON 0 500NC PL 1 16 84048 1 2 SAE FLAT WASHER PL 3 17 84336 3 4 X 4 HEX BOLT PL 3 18 84498 1 4 LOCK NUT PL 4 19 87553 1 2 X 1 75 HEX BOLT UNC...

Page 78: ...Parts Identification Binary Series 76 PTO Conversion 74 28 23 27 16 24 22 21 20 19 33 35 35 34 23 25 26 32 29 17 18 30 31 3 10 14 1 11 36 8 7 7 6 5 6 5 7 12 6 5 13 12 2 4 15 9...

Page 79: ...ATE 74 84 PTO SHIELD 1 17 816255 74 84 PARKING STAND 1 18 F1732 PTO DRIVELINE 1 19 812364 1 2 LOCK NUT PL 1 20 81627 1 2 X 3 HEX BOLT PL 1 21 965821 3 8 X 3 8 X 1 3 4 KEY 1 22 988999 3 8 0 X 3 8 SOCKE...

Page 80: ...Parts Identification Binary Series 78 PTO Conversion 84 22 16 23 21 19 31 30 17 29 32 20 28 27 26 25 18 34 33 33 35 15 7 12 8 1 6 2 3 13 4 5 2 9 7 8 14 3 4 2 3 11 4 11 10 21 24 36...

Page 81: ...II HITCH LHS 1 16 965410 PLATE 74 84 PTO SHIELD 1 17 816255 74 84 PARKING STAND 1 18 F1732 PTO DRIVELINE 1 19 812624 1 4 FLAT WASHER PL 2 20 81523 1 4 X 1 2 HEX BOLT PL 2 21 84498 1 4 LOCK NUT PL 4 22...

Page 82: ...Parts Identification Binary Series 80 PTO Shaft 50 60 66 1 5 3 6 7 8 4 5 2 9 11 11 10...

Page 83: ...2 817781 SHEAR BOLT CLUTCH 56 M8 3 817782 INBOARD YOKE FOR OUTER TUBE 4 817783 INBOARD YOKE FOR INNER TUBE 5 817784 CROSS KIT 6 817785 TRIANGLAR TUBE L 360 7 817786 TRIANGULARTUBE L 420 W PIN HOLE 8 8...

Page 84: ...Parts Identification Binary Series 82 PTO Shaft 74 84 4 5 7 6 1 3 2 10 11 9 3 8...

Page 85: ...TYPE 2 817805 YOKE W TUBE SLEEVE 3 925293 CROSS KIT W GREASE NIPPLE 4 817774 CHAIN 5 817807 SHAFT SHIELD 6 817808 RETAINER 7 817809 RETAINER 8 818270 SHEAR BOLT CLUTCH 9 925305 INBOUNDYOKE INNERTUBE 1...

Page 86: ...Parts Identification Binary Series 84...

Page 87: ...Specifications Binary Series 85 Specifications Specifications 87 Shipping Kit And Bundle Numbers 89 HardwareTorque Values 90 Metric Chart 90 Imperial Chart 91...

Page 88: ...Specifications Binary Series 86...

Page 89: ...69 hp 3300 PSI Fan speed max 664 RPM 664 RPM 699 RPM 664 RPM 699 RPM Fan torque max 350 ft lb 350 ft lb 521 ft lb 350 ft lb 521 ft lb Fan 4 blade 4 blade 4 blade Fan diameter 22 22 22 Fan drive motor...

Page 90: ...4 hp 3300 PSI 69 hp 3300 PSI Fan speed max 664 RPM 699 RPM 664 RPM 699 RPM Fan torque max 350 ft lb 521 ft lb 350 ft lb 521 ft lb Fan 4 blade 4 blade Fan diameter 23 23 Fan drive motor 8 0 cuin 11 9 c...

Page 91: ...es Standard Flow Propeller Auger 1 F1714 Body Assembly B8420 SF 84 Binary Series Standard Flow Sprial Auger 1 F1677 Body Assembly BPR8420 SF 84 Binary Series Standard Flow Propeller Auger 1 F1715 Body...

Page 92: ...ed Plated W ZnCr CL 8 W CL 8 8 Bolt M4 1 7 15 2 2 19 2 6 23 3 4 30 3 7 33 4 8 42 1 8 16 M6 5 8 51 7 6 67 8 9 79 12 102 13 115 17 150 6 3 56 M8 14 124 18 159 22 195 28 248 31 274 40 354 15 133 M10 28 2...

Page 93: ...26 46 34 50 37 65 48 26 19 35 26 7 16 37 27 47 35 57 42 73 54 80 59 104 77 41 30 57 42 1 2 57 42 73 54 87 64 113 83 123 91 159 117 61 45 88 64 9 16 81 60 104 77 125 92 163 120 176 130 229 169 88 65 1...

Page 94: ...Specifications Binary Series 92...

Page 95: ...3 Warranty Farm King Base Limited Warranty 95 Repair Parts Limited Warranty 95 What Is Not Covered 95 Authorized Dealer And Labor Costs 95 Warranty Requirements 96 EXCLUSIVE EFFECT OF WARRANTY AND LIM...

Page 96: ...Warranty Binary Series 94...

Page 97: ...of the Farm King LimitedWarranty and used and serviced as provided for in the Operator s Manual to be free from defects in materials or workmanship for a period of thirty 30 days from the invoice dat...

Page 98: ...NOT LIMITATION LOSS OF CROPS LOSS OF PROFITS OR REVENUE OTHER COMMERCIAL LOSSES INCONVENIENCE OR COST OF REPLACEMENT OF RENTAL EQUIPMENT IN NO EVENT SHALL FARM KING S CONTRACT OR WARRANTY LIABILITY EX...

Page 99: ......

Page 100: ...n of Buhler Industries Inc 1330 43rd Street North Fargo ND 58102 Toll Free 877 447 6008 E mail info buhler com www farm king com Equipment shown is subject to change without notice 2018 BuhlerTrading...

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