background image

         

Rev. 1.0, 3-31-2015

Fancy Foam Models, LLC
635 Laramie Cir. Maize, Ks. 67101
www.fancyfoam.com

Assembly Instructions for the Rans S-7 Courier.

Recommended Electronics and motors:

Propeller: 10x5 electric
Motor: 2810-1100kv or any equivalent motor 
Speed control: 20-30 amp.
Battery: 1300mah, 3 cell, 20C rated Li-Po or 
equivalent.  
Receiver: 5-8 channel (see radio setup).
Servos: (6) HXT 900.
Servo Extensions: (4) 30cm long 

Disclaimer:

 

Fancy Foam Models has done 

everything we can to caution and inform the end 
user regarding the use of Lithium polymer battery 
technology.  We are in no way responsible for any 
damage that may be caused by these batteries. 
Please read, understand and follow all instructions 
for the charger and batteries.  Failure to use this 
battery technology properly can result in the risk of 
fire.  If you are not comfortable with this 
technology, return the batteries packs and kit to us 
for a refund. By building the kit and using the 
batteries, you accept full responsibility for the 
safety of these batteries. 

Recommended building methods and glues:

Much of the construction of this model is done by 
laying the parts on a flat table.  It is strongly 
recommended that you put wax paper down on the 
surface first so any excess glue doesn’t soak through 
the foam and glue the parts to the table.  For all 
assembly, use “Foam-Tac” contact adhesive. The 
hinges are also done with Foam-Tac, see our video on 
the web site. Hot glue can be used to attach the servos 
and control horns. 

Painting:

It is easiest to paint the parts before assembly. Card 
stock can be used to make templates for stripes, 
checkers, ect... Epp does is not affected much by 
solvents so Krylon, Testors and airbrush paints can be 
used. 

Wing assembly:

Start by gluing the two wing halves together. The 
Foam-Tac glue is a contact adhesive. Apply glue to 
both sides of the joint and spread to a thin layer. Allow 
to dry a minute or so and press the parts together. 
Allow 10 minutes for a full cure.

There are marks on each wing tip 2-3/4” back from the 
leading edge. Align a strait edge with these marks and 
using a sharp razor blade cut a 1/8” deep slot 40” long 
on the top and bottom of the wing. Put a small bead of 
glue on the slot and push one of the carbon rod spars 
through the glue and into the slot. Spread any 
remaining glue into the foam over the spar. When the 
glue is dry, repeat for the other side.

1

Summary of Contents for Rans S-7 Courier

Page 1: ... this model is done by laying the parts on a flat table It is strongly recommended that you put wax paper down on the surface first so any excess glue doesn t soak through the foam and glue the parts to the table For all assembly use Foam Tac contact adhesive The hinges are also done with Foam Tac see our video on the web site Hot glue can be used to attach the servos and control horns Painting It...

Page 2: ...line with the servo arm for the control horn tab The holes in the control horns should be directly above the hinge line Glue the control horns in place Cut four pieces of the included push rod wire and bend a Z bend on one end Set the servo arm centered and the control surface neutral For a non computer radio see the radio setup section at the end for suggested servo arm angle Fuslage construction...

Page 3: ...of glue to each side of the edge of the bevel Spread this glue into the foam on and around the edge of the bevel Let the glue tack up for about a minute and then press the parts together Let the glue dry for about 10 minutes and then flex the joint several times full deflection to loosen the hinge Hinge the elevator to the horizontal stabilizer Hinge the rudder to the vertical stabilizer Glue the ...

Page 4: ...ction DO NOT do this with a prop attached If the motor spins the wrong direction swap any two of the three motor wires and this will reverse the motor Glue the firewall into the slots in the fuselage sides Glue the foam doubler onto the forward lower fuselage so the slots line up Glue together the remaining foam parts that make up the battery tray and glue them to the doubler Smear Foam Tac on the...

Page 5: ...The back edge should line up with the notch in the window area of the fuselage sides Glue the latch assembly in place on the battery hatch Place the wing on the fuselage and the battery hatch in place and check the fit Using Foam Tac hinge the battery hatch to the rear edge of the top nose piece When the hinge glue is dry glue the wing to the top of the fuselage Make sure that the wing is square t...

Page 6: ... not advise setting up the ailerons to function as flaps as this will increase the chance of wing stall For a 5 ch radio setup both aileron servos will plug into a standard Y harness and then into the aileron channel The aileron servo arm should be angled forward about 30 degrees This will provide mechanical aileron differential which will correct any adverse yaw and help the plane roll with out y...

Reviews: