Fairmont 48200 Service Manual Download

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SERVICE MANUAL

999 1296.1 REV 10

11/01

Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.

48200, 48520, and 48525

Pruners

Serial Codes FNY, FPK, FPL, FRJ, FRK, and FRL

Summary of Contents for 48200

Page 1: ...EV 10 2001 Greenlee Textron 11 01 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool 48200 48520 and 48525 Pruners Serial Codes F...

Page 2: ...xtron Safety Safety is essential in the use and maintenance of Fairmont tools and equipment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices relat...

Page 3: ...ollowing manuals which are listed under Other Publications Operation Manual Specifications and Parts Failure to observe this warning can result in severe injury or death Electrical shock hazard When u...

Page 4: ...e power source is running or if the hydraulic fluid is hot Hot hydraulic fluid can cause serious burns Do not reverse hydraulic flow Operation with hydraulic flow reversed can cause tool malfunction C...

Page 5: ...r mounting bracket bolts are tightened securely 6 Inspect hydraulic system hoses and fittings for signs of leaks cracks wear or damage 7 To prevent contamination always install dust caps over couplers...

Page 6: ...ay This keeps the cutting edges sharp and prevents them from rolling and chipping 1 Stop the power source 2 Use the provided pocket whetstone L046108 to remove the wire edge by rubbing the whetstone b...

Page 7: ...manual for the type of hydraulic system required Verify the power source hydraulic system 2 Verify that the pressure and return hoses are connected properly to the tool and power source ports 3 Power...

Page 8: ...perates erratically Hydraulic fluid cold Viscosity of oil may be too high at start of tool operation Allow oil to warm to operating temperature Actuating tool intermittently will reduce time required...

Page 9: ...or damaged Disassemble tool Replace worn or damaged components Tool feels hot Hydraulic fluid level low Check fluid level Fill to FULL mark Check system for leaks Hydraulic fluid viscosity exceeds Use...

Page 10: ...hat has reversed flow Check hoses for proper flow Hydraulic pressure and return lines Disconnect hoses Reverse couplers connected to opposite tool ports Reconnect hoses to proper tool ports Tool compo...

Page 11: ...move elastic stop nut 58 hex head cap screw 57 and shim 54 Remove shear blade 53 5 Remove hex head cap screws 62 lock washers 61 cutter hook 52 and cutter brace 55 6 Loosen connector nut and unscrew c...

Page 12: ...R SLEEVE 35 from cylinder 19 3 Remove ball 37 spring 38 pin 39 and plug 40 from sleeve 35 Remove O ring 36 from sleeve 35 Inspection 1 Cutter Blade 53 Cutting surface must be smooth and free of groove...

Page 13: ...ning holes in each component Install trigger pivot pin 10 and secure in place with two external retaining rings 11 4 Position trigger guard 12 on handle 1 and secure with round slotted head cap screws...

Page 14: ...the seal over the outside diameter of the piston until it is in the groove Note Overstretching will break the seal 19 The piston seal will be stretched out of shape when installed in the groove Place...

Page 15: ...not perform properly If the fit is too loose the tool will not cut cleanly and damage to the tool may occur Wood may jam in between the hook and cutter blade springing them apart and permanently bendi...

Page 16: ...ford IL 61109 2988 USA 815 397 7070 Illustration Model 48200 Serial Code FRJ 12 69 13 14 58 57 56 55 54 53 52 51 63 48 61 62 61 59 60 49 50 47 40 39 38 37 33 36 35 34 33 19 64 67 41 68 27 66 65 15 28...

Page 17: ...70 F016713 O ring 1 875 x 2 062 x 093 90 2 35 48201 48201 Super Sleeve 1 36 41618 F016876 O ring 2 062 x 2 25 x 093 70 1 37 41295 F008541 Ball 250 stainless steel 2 38 48228 48228 Spring 2 39 48229 48...

Page 18: ...IL 61109 2988 USA 815 397 7070 Illustration Model 48520 Serial Code FRK and Model 48525 Serial Code FRL 69 13 14 58 57 56 55 54 53 52 51 63 48 61 62 61 59 60 49 50 47 19 64 67 41 68 27 66 65 15 28 30...

Page 19: ...el 48525 1 26a 43263 L060039 Body seal Model 48520 1 27 43402 170252 Actuator upper end 1 28 42866 L089020 Breather filter 1 29 42686 L060607 Support rod seal 1 30 42760 L081004 Seal rod 1 31 42708 L0...

Page 20: ...ckford IL 61109 2988 USA 815 397 7070 Illustration Model 48200 Serial Code FNY 58 57 56 55 54 53 52 51 63 48 61 62 61 59 60 49 50 47 40 39 38 37 33 36 35 34 33 19 64 67 41 68 27 15 28 30 29 31 32 18 1...

Page 21: ...841 L085061 Retainer ring 1 33 48202 48202 Retaining ring 2 34 43170 F016713 O ring 2 35 48201 48201 Super Sleeve 1 UPC No Key 78 3310 Part No Description Qty 36 41618 F016876 O ring 1 37 41295 F00854...

Page 22: ...55 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 Illustration Model 48520 Serial Code FPK 58 57 56 55 54 53 52 51 63 48 61 62 61 59 60 49 50 47 19 64 67 65 41 68 27 15 28 30 29 31 32 18 17 16 18 2...

Page 23: ...r 1 29 42686 L060607 Rod seal support 1 30 42760 L081004 Rod seal 1 31 42708 L060729 Seal retainer 1 32 42841 L085061 Retainer ring 1 UPC No Key 78 3310 Part No Description Qty 41 42506 L060007 Bushin...

Page 24: ...Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 Illustration Model 48525 Serial Code FPL 58 57 56 55 54 53 52 51 63 48 61 62 61 59 60 49 50 47 19 64 67 65 41 68 27 15 28 30 29 31 32 18 17 16 18 22 2...

Page 25: ...er 1 29 42686 L060607 Rod seal support 1 30 42760 L081004 Rod seal 1 31 42708 L060729 Seal retainer 1 UPC No Key 78 3310 Part No Description Qty 32 42841 L085061 Retainer ring 1 41 42506 L060007 Bushi...

Page 26: ...of Textron Inc 4455 Boeing Drive Rockford IL 61109 2988 USA Customer Service International 815 397 7070 Fax 815 397 9247 Customer Service North America 800 435 0786 USA Fax 800 451 2632 815 397 1865 C...