Fa-Ga SAMURAI B 180 Assembly And Operating Instructions Manual Download

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WMV-Dresden

INSTRUCTIONS

ASSEMBLY AND OPERATING

Safety

Efﬁ

cacy

Quality

SAMURAI

Models:

B 200

B 230

B 250

B 180

K 210

K 250

D 105

D 180

Riding Mower

Version without STVZO

approval for road travel

Road-travel TÜV–approved

version available on request

at different price.

Please study this manual before you
operate the machine!

WMV-Dresden, Ersatzteilservice für Elektrowerkzeuge, Motor- und Gartengeräte

Summary of Contents for SAMURAI B 180

Page 1: ...WMV Dresden WMV Dresden WMV Dresden WMV INSTRUCTIONS ASSEMBLY AND OPERATING Safety Efﬁ cacy Quality SAMURAI Models B 200 B 230 B 250 B 180 K 210 K 250 D 105 D 180 Riding Mower Version without STVZO approval for road travel Road travel TÜV approved version available on request at different price Please study this manual before you operate the machine WMV Dresden Ersatzteilservice für Elektrowerkzeu...

Page 2: ...ew 1 9 Maintenance 1 10 Service interval chart 1 11 Spares Parts list Info Info This manual contains descriptions and important information on safe and proper operating and maintaining practice of your riding mower Make sure to familiarize with the information given under the section safety instructions and to assure full compliance with all safety rules listed The section maintenance contains all...

Page 3: ...or near ditches to prevent overturning and comply with the tractor safety warnings Lawn riding tractors with ignition engine must be strictly started and used outdoors to avoid danger of carbon monoxide poisoning Immediately stop the mower any time you suspect that some fault has occurred in the machine Eventually contact your dealer or any other qualiﬁed servicing dealer to let the tractor be ove...

Page 4: ... the gas tank and check the oil level both in the crank case and in the hydraulic tank If required ﬁll new oil up before starting the mower see section 1 9 Maintenance of these instructions Should you wish to retroﬁt or equip your SAMURAI mower with a ROLL OVER PROTEC TION SYSTEM ROPS please be reminded that this is an optional implement that only ﬁts professional seat versions Standard lawn mower...

Page 5: ... holes Eventually hammer it down to stroke end to assure perfect ﬁt See Fig 1 2 2 CAUTION When hammering the lock pin down to stroke end preferably use a soft drift of a suitable diameter to avoid axcessive force and possible damages to the steering wheel or the small shaft Driver s Seat The driver s seat either Standard De Lux or Proﬁ comes loose in a separate packing Unpack seat 1 and slip it on...

Page 6: ... rims are perfectly matching Use a screw driver to invert the plastic rim of the mesh bag over the edge of the catcher frame Assemble the long connection bars 4 at a right angle position against the top side 1 of the catcher frame using screws 11 washers 12 and nuts 13 Firmly tighten all screws in place Assemble left and right handles 7 in their respective seats on the rear side of the framework u...

Page 7: ...cher mesh bag 10 1 Grass chute deﬂector 11 14 Hex screw M 5 x 20 DIN 933 12 32 Washer diam 5 3 DIN 125 13 17 Locknut M 5 DIN 985 14 4 Hexagon socket screw M 8 x 35 DIN 912 15 1 Hexagon bolt M 8 x 50 DIN 933 16 8 Washer Ø 8 4 DIN 125 17 6 Locknut M 8 DIN 985 18 1 Catcher bracket right hand 19 1 Catcher bracket left hand 20 1 Catcher mounting angle left hand 21 1 Catcher mounting angle right hand 22...

Page 8: ...read is left standing out See picture 1 2 4 for parts number and 1 2 5 for ﬁnal asset view Mount the left hand catcher bracket 19 on the right hand angle 21 and secure it with hex screws 22 and washers 23 BEWARE drop the screws through the holes from the inside so that the thread is left standing out See Fig 1 2 4 for parts number and 1 2 5 for ﬁnal asset view Lift the grass catcher assembly holdi...

Page 9: ...he parking brakes and disconnected the cutting blade see paragraph 1 3 under engaging the parking brakes Grass catcher interlock and switch activator see Fig 1 3 2 An interlock switch activator is located on the rear part of the mower to avoid machine start when safeties are not connected as yet For this reason it is not possible to start the engine when grass catcher deﬂector are not duly mounted...

Page 10: ...protection while mowing General safety hot parts danger A warning transfer General safety hot parts danger is located on each side of the chas sis beneath the engine read through cover lid Maximum caution should be taken in handling any turning moving part of the machine that is more likely to become hot Only inspect and maintain these area after stopping the engine and leaving the mower rest stil...

Page 11: ...brake pedal Fig 1 4 1 down with your left foot Do not ever operate any of the drive pedals Fig 1 4 2 while starting the mower For cold starting after a long storage period pull the starter cord Fig 1 4 3 Detail A Set the Throttle Control lever Fig 1 4 3 Detail B to the choke position for cold start midway through speed range for warm engine Turn the key Fig 1 4 4 Detail A clockwise until resistanc...

Page 12: ...tral 0 position and the green LED lighted on Now depress parking brake pedal Fig 1 4 1 in the left hand footwell Do not ever operate drive pedals Fig 1 4 2 while starting the mower engine For cold start set the throttle control lever on the dashboard to the choke position Fig 1 4 3 Turn the ignition key Fig 1 4 4 Detail A clockwise until resitance is felt and then fully to operate the starter WARN...

Page 13: ...e concurrently applied to assure extensive braking action Reverse travel is achieved by operating the reverse drive pedal Fig 1 4 2 Detail B on left hand footwell Like in the forward travel mode the pedal works as an accelerator so that inﬁnite speed adjustment can be quickly achieved by little or stronger depressing of the reverse travel pedal Same as for forward travel mode the action of the hyd...

Page 14: ...amp Fig 1 4 9 Detail B lights on set throttle lever to full speed Now move the lifter lever Fig 1 4 10 to any of the incremental scale positions to select desired cutting height Scale increments 1 6 for short grass Scale increments 7 8 for tall grass IMPORTANT Before you operate inspect the cutting unit to make sure that it is safely and properly operating Moreover take care to assure the followin...

Page 15: ...in all the way till against the limit stop Now tighten black knob swivel screw Fig 1 4 12 like it was before Engage the cutting deck as described under Engaging the cutting unit mowing in the previous section of this manual Now move the lifter lever Fig 1 4 13 to any of the incremental scale positions to select the desired cutting mulching height Scale increments 1 6 for mulching short grass Scale...

Page 16: ...it off Apply parking brake as described under section Engaging parking brake Turn the starter key Fig 1 4 15 anti clockwise to fully stop the engine DANGER never leave the mower unattended without parking brake applied Engaging Parking Brake Depress the brake pedal Fig 1 4 16 on the left hand footwell and concurrently pull the switch rope Fig 1 4 17 to engage the brake and hold the pedal down even...

Page 17: ...ive Rear wheel 4 wheel drive Rear wheel 4 wheel drive Weight in kg 365 365 365 365 365 Overall length in mm 1980 1980 1980 1980 1980 Out to Out width 920 1020 920 1020 920 1020 920 1020 920 1020 Dashboard height in mm 1050 1050 1050 1050 1050 Wheel gage in mm 1270 1270 1270 1270 1270 Front tires turf tread 16 x 6 5 8 16 x 6 5 8 16 x 6 5 8 16 x 6 5 8 16 x 6 5 8 Rear tires turf tread 20 x 10 0 8 20 ...

Page 18: ...lektrischer Schaltplan 1 6 Elektrischer Schaltplan negative Starting engine Cutting deck Control lamps Safeties Starter Mower clutch Brake Op seat Grass catcher Valve closed Illumination 12V outlet Panel socket Regulator 15 Ignition short Magnet valve Starter Oil control lamp Temp control lamp Panel socket Panel plug Engine socket Panel plug Relay Relay Relay Ignition key Mowing deck switch Light ...

Page 19: ...ng brake rope switch 3 Starter cord 4 Throttle control 5 Temperature control lamp 6 Oil level control lamp 7 Operation hours counter 8 Cutting deck control lamp 9 Second gear only 4 wheel drive toggle 10 Light ON OFF switch 11 Cutting deck ON OFF switch 1 8 Description 1 Operator s seat 2 Steering wheel 3 Dashboard w controls 4 Engine hood 5 Fender bar 6 Mufﬂer 7 Front tire 16 x 6 5 8 8 Cutting de...

Page 20: ...Operating and Parking Brake The mower is equipped with one hydraulic and two mechanical brakes respectively for travel operating and parking use see paragraph 1 3 of this manual Engaging and realising parking brake CAUTION Immediately contact the closest authorized service center in the event of reduced brakes efﬁcacy Easy lift Mower Deck Adjustment The mower is equipped with mechanical deck lifte...

Page 21: ... fore and aft by means of a comfortable seat slide adjuster Because of its conﬁguration this seat can only slide fore and aft over 150 mm No up and down adjustment Seat height is ﬁxed The seat features additional ergonomic armrests Proﬁ seat Adjustable extra high back seat with seat slide adjuster for adjustment fore and aft over 150 mm and height adjustment screw for up and down adjustment over 6...

Page 22: ... on a ﬂat 30mm thick board and apply parking brake Put a cardboard on the ground right beneath the deck to allow safe deck removal sliding the carton out without any manual handling Raise the deck up by placing lifter handle in the highest scale position number 8 Push mower chute above holding lugs to allow chute to be removed from the back Release clamping bolts Fig 1 9 2 1 on top of the chute an...

Page 23: ...lade washers SW17 IMPORTANT Strictly use manufacturer s original spare blades only Servicing the Mower Blades If the blade bevel exceeds the max width of 6 mm then blades will need to be replaced Always replace worn out blades REMEMBER resharpening won t help if blades are unbalanced Adjusting the Mower Deck Plastic guide bushings and mowing deck angle position may be altered due to twisting and r...

Page 24: ...t using a waterproof grease Put shim tire shim and spindle locknut back in place using top care At last ﬁt cover back into place Changing Front Tires on 4 Wheel Drive Models Fig 1 9 2 7 Remove cover Release and remove capscrew Use a special removing bolt not included in mower price to pull the tire off the axle pivot assuring yourself that the adjusting washer remains on the axle pivot Before inst...

Page 25: ...spect for leaks PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS Protect your environment Checking Hydraulic Oil Level Fig 1 9 2 11 1 Move seat forward to access the hydraulic oil tank 2 Remove red orange plastic cap and insert a steel meter rule inside oil tank till it stops against the bottom Check oil level Should be in between 6 and 7 cm Fill new oil if necessary WARNING Strictly use b...

Page 26: ...aintenance Greasing points Front tires only rear wheel drive models Fig 1 9 2 13 Rear spindle bearings Fig 1 9 2 14 Mowing deck bearings below blades spindle Fig 1 9 2 15 The greasing nipple is facing inwards Please assure routine maintenance of complete steering assembly front axle pivot front wheels axle and front axle pivot see maintenance interval chart Fig 1 9 2 13 Fig 1 9 2 14 Fig 1 9 2 15 W...

Page 27: ...ge hydraulic oil x x Check spark plugs x Replace air ﬁlter element x Replace fuel ﬁlter x Check battery electrolyte level recharge x x Clean battery and terminals x x Check brakes efﬁcacy x x x Check tires pressure x x x Adjust mower drive belt x x Apply grease x x x x Check main mower parts x x Test all safeties x x x Inspect mower deck x x x x Sharpen or replace cutter blades x Grease steering a...

Page 28: ...en WMV Dresden WMV Dresden WMV 28 28 DRIVE ASSEMBLY HANDBRAKE on 4 WHEEL DRIVE MODELS W SECOND GEAR Code Nr Ref Nr Description Number of pcs Remarks 100371 1 Drive shaft 1 100390 2 Foot pedal 2 100004 3 Rubber pad for foot pedal 2 100174 4 Short U joint M10 with clip 2 100378 5 Steering linkage 1 Parts list Drive assembly Handbrake 4 wheel drive w second gear WMV Dresden Ersatzteilservice für Elek...

Page 29: ...ring 2 Retainer Brake valve 100211 28 Second gear lever switch w grip 4 wheel drive 1 100376 29 Spacer 7 mm 3 100103 30 Washer Ø 6 4 4 DIN 9021 100129 31 Nut M10 1 DIN 934 100098 32 Washer Ø 10 5 1 DIN 9021 100081 33 Elevator bolt w square neck M8x40 5 DIN 603 100057 34 Washer Ø 8 4 5 DIN 125 100136 35 Self locking nut M8 11 DIN 985 100124 36 Hex Head Capscrew M6 x 20 5 DIN 933 100143 37 Self lock...

Page 30: ...esden WMV Dresden WMV Dresden WMV 30 30 Main frame assembly Code Nr Ref Nr Description Number of pcs Remarks 100287 1 Engine hood 1 100288 2 Step 1 100284 3 Dashboard 1 100286 4 Shroud right hand 1 100285 5 Shroud left hand 1 100201 6 Rear cover plate to be ordered together with 4 rivets Ref Nr 50 1 100336 7 Steering wheel 1 Parts list main frame assembly WMV Dresden Ersatzteilservice für Elektrow...

Page 31: ...12 26 Base for electric parts 1 100192 28 Screw type square angle for seat mount 2 100111 29 Hex head capscrew M8 x 20 6 DIN 933 100097 30 Washer Ø 8 4 4 DIN 9021 100221 31 U Plate seat interlock safety 1 100153 32 Spacer seat interlock safety 2 100223 33 Retaining spring 2 100050 34 Oval head bolt M8 x 35 2 100125 35 Hex head capscrew M8 x 25 2 DIN 933 101007 36 Hex head capscrew M8 x 16 4 DIN 93...

Page 32: ...ents Code Nr Ref Nr Description Number of pcs Remarks 100050 3 Oval head bolt M8 x 35 2 100224 4 Flanged sleeve bearing Ø 20 mm 1 100057 5 Washer Ø 8 4 6 DIN 125 100136 6 Self locking nut M 8 4 DIN 985 100180 7 Steering joint 1 100069 8 Dowel pin Ø 6x30 2 DIN 1481 100295 9 Sintered bush 8 100385 10 Bearing 1 100137 11 Self locking nut M10 4 DIN 985 100058 12 Washer Ø 10 5 4 DIN 125 100077 13 Eleva...

Page 33: ...3 34 Brakes lever clamp 2 100372 35 Brakes lever actuator 1 100383 36 Bushing 15 mm 4 100365 37 Brake linkage housing 2 100134 38 Nut M8 4 DIN 934 100375 39 Brake rod 2 100373 40 Brake lever LH 1 100374 41 Brake lever RH 1 100084 42 Socket head capscrew hex recess M10 x 20 1 DIN 912 100053 44 Retaining plate 8mm 2 100199 45 Bushing brake band 4 100075 46 Retaining ring Ø 20 x 1 2 2 DIN 471 101050 ...

Page 34: ...st Engine fuel and attaching parts ENGINE FUEL and ATTACHING PARTS Code Nr Ref Nr Description Number of pcs Remarks 100024 2 Engine 17 5 HP B S 1 100025 2 Engine 20 HP B S Twin 1 100227 2 Engine 18 HP Kawasaki Twin 1 100228 2 Engine 21 HP Kawasaki Twin 1 100229 2 Engine 25 HP Kawasaki Twin 1 101004 3 Seal Mufﬂer Kawasaki 0 101012 3 Seal Mufﬂer B S 0 101013 4 Mufﬂer for B S 17 5 HP supplied with en...

Page 35: ...1 100350 18 Throttle control with lever 1 101022 19 Lever Throttle control w control wire 0 101023 20 Plastic cap w air bleeder 3 4 Hydraulic tank 1 100057 21 Washer Ø 8 4 8 DIN 125 100136 22 Self locking nut M8 6 DIN 985 100089 23 Taper feather key 6 x 6 x 40 A type 1 DIN 6885 100049 24 Oval head bolt M5 x 16 7 100060 25 Washer Ø 5 3 4 DIN 125 100140 26 Self locking nut M5 4 DIN 985 100093 27 Hex...

Page 36: ...33 32 50 16 49 46 45 44 42 47 48 52 51 16 3 29 3 32 4 29 38 39 40 41 56 55 4 17 37 57 58 59 Parts list Frame Deck Lift Arm and Drive Assembly Frame Deck Lift Arm and Drive Assembly Code Nr Ref Nr Description Number of pcs Remarks 100357 1 Fender 1 101005 2 Elevator bolt w square neck M8x40 M8 x 25 4 DIN 933 100057 3 Washer Ø 8 4 17 DIN 125 100136 4 Self locking nut M8 14 DIN 985 100143 5 Self lock...

Page 37: ...933 100094 30 Socket head screw hex recess M6 x 30 4 DIN 7991 100075 31 Retaining ring Ø 20 x 1 2 1 DIN 471 100224 32 Flanged sleeve bearing Ø 20 mm 2 100367 33 Arm Height adjuster 1 100377 34 Latch 1 100380 35 Threaded rod 390 mm M6 1 100391 36 Stud bolt double end 1 100140 37 Self locking nut M5 1 DIN 985 100223 38 Lifter spring Deck lift 1 100379 39 Slide plate Spring assembly 1 100366 40 Lifte...

Page 38: ...resden WMV Dresden WMV Dresden WMV 38 38 Parts list Hydraulic group with second gear Hydraulik Allrad mit 2 Gang Code Nr Ref Nr Description Number of pcs Remarks 100255 1 Hydraulic Motor Front Axle 2 100254 2 Hydraulic Motor Rear Axle 2 100801 3 Straight Coupling Male thread G 1 2 8 4 100806 4 Male Stud Branch Tee L10 2 100807 5 Male Stud Branch Tee L10 2 WMV Dresden Ersatzteilservice für Elektrow...

Page 39: ...c line 8 x 600 1 100320 24 Hydraulic line 8 x 550 1 100306 25 Seal CU 17x23x15 10 100319 27 Hydraulic line 8 x 400 1 100310 28 Banjo bolt 3 8 3 100156 29 Solenoid valve Second gear control switch 1 101095 30 Hex head capscrew M6 x 40 2 DIN 933 100103 31 Washer Ø 6 4 4 DIN 9021 100143 32 Self locking nut M6 2 DIN 985 102133 33 Return line cooling coil to oil tank 1 100325 34 Male coupling 1 2 15 1 ...

Page 40: ...den WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV 40 40 Parts list Front Rear axles Front Rear axle Code Nr Ref Nr Description Number of pcs Remarks 100396 1 Front axle beam 1 100359 2 Axle pivot with motor housing R H 1 100358 3 Axle pivot with motor housing L H 1 Rear wheel drive WMV Dresden Ersatzteilservice für Elektrowerkzeuge Motor und Gartengeräte ...

Page 41: ...085 22 Woodruff key 8 x 7 x 25 with shoulder stop 2 DIN 6885 100054 23 Retaining ring Ø 30 x 1 5 2 DIN 471 100292 24 Chain sprocket Z 38 2 100297 25 Sinterized bushing 2 100384 26 Bearing rear axle 2 100205 27 Bearing shield inside 2 100096 28 Socket capscrews hex recess M8x20 8 DIN 7991 100001 29 Flanged bearing UCFC 205 2 101085 30 Wheel hub 0 included in wheel pack 100116 31 Hex head capscrew M...

Page 42: ...resden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV 42 42 Parts list Kombi Mowing Mulching deck 102 Front view WMV Dresden Ersatzteilservice für Elektrowerkzeuge Motor und Gartengeräte ...

Page 43: ...WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV Dresden WMV 43 43 Parts list Kombi Mowing Mulching deck 102 WMV Dresden Ersatzteilservice für Elektrowerkzeuge Motor und Gartengeräte ...

Page 44: ... 14 DIN 985 101055 19 Lever switch counter bearing holder 0 100118 20 Hex head capscrew M12x25 6 DIN 933 100059 21 Washer Ø 13 15 DIN 125 100114 22 Hex head capscrew M10 x 25 4 DIN 933 100058 23 Washer Ø 10 5 28 DIN 125 100397 24 Mount 25x15x62 guide rollers 2 101056 25 Bearing shield 0 100066 27 Lockwasher Ø 6 2 DIN 127 100092 28 Hex head self tapping screw w washer 5 5 x 16 12 DIN 7976 101057 29...

Page 45: ...rew M5 x 16 3 DIN 933 100102 58 Washer Ø 5 3 3 DIN 9021 100065 59 Lockwasher Ø 5 3 DIN 127 100171 60 Spring idler 1 100152 61 Adaptor 18 mm timing belt pulley 2 100067 62 Lockwasher Ø 8 13 DIN 127 100057 63 Washer Ø 8 4 20 DIN 125 100070 64 Domed nut M8 12 DIN 1587 100079 65 Elevator bolt with square neck M8 x20 14 DIN 603 100408 66 Snap ring 4 100160 67 Bearing 6203 4 100280 68 Idler pulley 2 100...

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Fa-Ga SAMURAI B 180, Assembly And Operating Instructions Manual

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