Exmark Ultra Vac Laser Z Operator'S & Parts Manual Download | Manualshive

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Summary of Contents for Ultra Vac Laser Z

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Page 2: ...nce If mower deck becomes clogged stop engine and remove spark plug wire s or remove key and wait for all moving parts to stop before cleaning blockage Keep hands feet and clothing away from power driven parts Keep off mower unless seat platform is provided Keep others off mower Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligati...

Page 3: ...mitting the Exmark Parts Plus order to Exmark by 3 00 p m central time the Distributor pays for the part and freight 3 Exmark being unable to ship the part and the Exmark parts order is received by 3 00 p m central time Exmark pays for the part and freight 4 If the part does not arrive overnight due to the shipper UPS the shipper pays for the freight and Exmark pays for the part The following rest...

Page 4: ...tion If additional information is needed or should you require trained mechanic service contact your authorized Exmark equipment dealer or distributor All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations They carry ample stock of service parts or can secu...

Page 5: ... Diagram 9 3 2 Install Drive Kit 10 3 3 Install Hood Assembly and Bags 10 3 4 Assemble Tubes 10 3 5 Install Blower Assembly 10 11 4 Operation 4 1 Pre Start 11 4 2 Mowing 11 12 4 3 Bagger Removal for Side Discharge 12 4 4 Transporting 12 14 5 Maintenance 5 1 Periodic Maintenance 14 6 Parts Lists 6 1 Decals 15 6 2 Blower Assembly 16 17 6 3 Hood and Bag Assembly 18 19 6 4 Drive Kit Assembly 20 6 5 Ad...

Page 6: ...INING 1 2 1 Regard the Exmark Ultra Vac as a piece of power equipment and teach this regard to all who operate this unit 1 2 2 Before operating your Ultra Vac carefully read and understand this manual and the operator s manual for your Lazer HP in their entirety 1 2 3 Read the instructions carefully Familiarize yourself with the controls and the proper use of the equipment 1 2 4 Never allow childr...

Page 7: ...btained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg Co Inc 1 4 5 Safety signs may be affixed by peeling off the backing to expose the adhesive surface Apply only to a clean dry surface Smooth to remove any air bubbles 1 4 6 Familiarize yourself with the following safety signs and instruction labels They are critical to the safe operation of your Exmark commercial...

Page 8: ... 2 3 BAGGING SYSTEM 2 3 1 Weight 110 lbs 50 kg 2 3 2 Collections bins 2 commercial grade cloth mesh bags with reinforced bottoms Capacity 8 bushels two 4 bushel bags 2 3 3 Dump Mechanism Manual lift off 2 3 4 Blower tube 6 diameter fixed abrasion resistant molded polyethylene 2 3 5 Impeller 5 bladed 7 gauge abrasion resistant steel with vertical axis Impeller bearings 1 2 54 cm sealed non greaseab...

Page 9: ...18 X 1 00 Hex Head Screw 4 1 Hood Assembly 5 2 Bag Assembly 6 1 Upper Tube 7 1 Lower Tube Assembly 8 3 10 24 X 75 Truss Head Screw 9 3 10 Flat Washer 10 3 10 24 Nyloc Nut 11 1 Blower Assembly 12 Ref Rear Weight 52 only 13 Ref Spacer 52 only 14 8 5 16 18 X 1 75 Hex Head Screw 15 4 5 16 18 x 18 Whizlock Nut 16 2 Clevis Pin 17 2 Hair Pin ...

Page 10: ...75 screws Item 14 and whizlock nuts removed in step 3 All units 6 Slide tube ends of Hood Assembly Item 4 into the tubes of the mount weldment Install 2 clevis pins Item 16 through holes in tubes Retain with 2 Hair Pins Item 17 7 Hang the 2 Bag Assemblies Item 5 from the slots in the Bagger Upright Close and latch hood 3 4 ASSEMBLE TUBES Note When installing Ultra Vac on Lazer HP model LHP4818KC w...

Page 11: ...blades and blower engaged for 2 minutes Disengage the blades shut off the motor and remove the key 9 Remove the belt cover and check to make sure that the belt is riding near the center of the flat idler on the idler arm If the belt is not riding near the center of the idler remove the blower and bend the idler arm slightly Reinstall the blower and belt cover and perform steps 8 and 9 again to ver...

Page 12: ...e the tube off the blower outlet and remove the upper end from the hood 3 Remove the Belt cover by loosening the 2 knobs CAUTION POTENTIAL HAZARD The deck sheave will become very hot WHAT CAN HAPPEN Touching a hot deck sheave can cause severe burns HOW TO AVOID THE HAZARD Allow the deck sheave to cool completely before removing the belt 4 Pull the idler release handle and remove the belt from the ...

Page 13: ...EN Backward tip over of the unit could cause serious injury or death HOW TO AVOID THE HAZARD Use extreme caution when operating a unit on a ramp Use only a single full width ramp DO NOT use individual ramps for each side of the unit If individual ramps must be used use enough ramps to create an unbroken ramp surface wider than the unit DO NOT exceed a 15 angle between ramp and ground or between ra...

Page 14: ... damage daily Replace or repair worn parts as needed 5 1 2 Idler Bushings Service Interval 25 Hours Lubricate with 1 2 pumps of SAE No 2 multi purpose grease 5 1 3 Bags Service Interval Daily WARNING POTENTIAL HAZARD Under normal use the bag will deteriorate and wear Objects could exit a worn bag at high speeds WHAT CAN HAPPEN Thrown objects can cause serious injury or kill you or bystanders HOW T...

Page 15: ...L HAZARD Muffler gets very hot WHAT CAN HAPPEN Excessive debris accumulated in the muffler area could catch fire causing property damage and potentially injuring you or others 6 PARTS LISTS 6 1 DECALS Ref No Qty Part No Description Req d 1 1 653557 Decal Ultra Vac 1 2 103 0220 Decal Warning Impeller 1 3 1 653558 Decal Hot Sheave 1 4 1 373066 Decal Patent Pending 1 5 1 653546 Decal Exmark 1 6 1 653...

Page 16: ...16 6 2 BLOWER ASSEMBLY ...

Page 17: ...296 39 3 8 16 nyloc nut 1 48 1 653443 03 Plate Filler 52 only 1 16 1 653322 Idler inside 1 49 114439 Pop Rivet 52 only 2 17 103 0130 Bushing idler pivot 1 50 3217 6 5 16 18 nut 1 18 1 653352 01 Bumper 1 51 103 1103 Idler Flat 1 19 1 654559 Idler Assy with bushings 52 3290 500 10 24 x 62 CRPH Screw 4 zerk and decal 1 53 323 8 3 8 16 x 1 50 screw 1 20 3230 18 5 16 18 x 62 carriage bolt 6 54 1 653600...

Page 18: ...18 6 3 HOOD AND BAG ASSEMBLY ...

Page 19: ...t 2 14 1 653036 Washer 344x1 75x 062 pltd 2 42 1 652414 03 Bag support wldmt 1 15 321 4 1 4 20x 75 Hex Head Screw 6 43 32128 33 1 4 20 whizlock nut 1 16 32128 33 1 4 20 whizlock nut 6 44 1 523420 Bumper 1 17 1 653403 Latch 1 45 1 652308 03 Bagger mount weldment 1 18 1 653535 Latch reinforcement 1 46 322 5 5 16 18x1 Screw 44 48 only 8 19 321 11 1 4 20x2 0 Hex Head Screw 1 322 9 5 16 18x1 75 Screw 5...

Page 20: ...Blower drive 52 1 1 653362 Sheave Blower Drive 48 1 1 1 653309 Sheave Blower Drive 44 1 7 1 653438 Belt Blower 52 1 1 653333 Belt Blower 48 1 1 1 653332 Belt Blower 44 1 8 103 1316 Cover Belt 44 and 48 1 1 1 103 1318 Cover Belt 52 1 9 1 653532 03 Spacer Counterweight 1 10 322 2 5 16 18x 62 Hex Head Screw 1 1 1 1 6 5 ADAPTER KIT 103 0328 For Lazer HP model LHP4818KC before serial number 176621 Part...

Page 21: ...se of delivering the mower to the dealer for warranty work nor the expense of returning it back to the owner after repair or replacement Our responsibility in respect to claims is limited to making the required repairs or replacements and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Exmark mower Proof of purchase may be required by the...

Page 22: ...charges or travel charges vi loss or damage to person or property other than that covered by the terms of this warranty vii any claims for lost revenue lost profit or additional cost as a result of a claim of breach of warranty or viii attorney s fees There are no representations or warranties which have been authorized and provided to the buyer of the turf equipment other than as set forth in thi...

Page 23: ...SERVICE RECORD Date Description of Work Done Service Done By ...

Page 24: ...URF RANGER TURF TRACER TURF TRACER HP VIKING HYDRO METRO METRO HP SELF STEERING SULKY ULTRA VAC GRASS CATCHER MICRO MULCH ACCESSORY 2000 EXMARK MFG CO INC PART NO 1 850656 REV B INDUSTRIAL PARK BOX 808 402 223 6300 BEATRICE NE 68310 FAX 402 223 5489 ALL RIGHTS RESERVED PRINTED IN U S A ...

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