Evo HW 129 Installing, Operating & Maintaining Download

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34000 Autry Street, Livonia, MI 48150 | 800.968.5530 | Fax 734.419.0209 | www.hamiltonengineering.com | LIT91127US REV 5/2018

Installing, Operating & Maintaining

EVO 79–599 HIGH EFFICIENCY

WATER HEATERS AND HEATING BOILERS

Do not store or use gasoline or other

flammable vapors and liquids in the vicinity

of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance

• Do not touch any electrical switch

• Do not use any phone in your building

Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier

instructions. If you can not reach your gas

supplier, call the fire department.

If the information in this manual

is not followed exactly, a fire or

explosion may result causing

property damage, personal

injury or death.

WARNING

New York

Massachusetts

SCAQMD

CEC Listed

MEA 425-05-E

Boilers: G1-06-06-24A Compliant Rule1146.2 California Energy Commission

Heaters: G1-06-06-24B

WARNING

These appliances MUST be installed by a properly licensed individual in the City and State which the unit is

being installed. All start up adjustments and subsequent service work must be done by a similarly licensed

contractor or a factory trained service individual. Failure to comply could result in loss of warranty and or

severe personal injury, death and or substantial property damage.

These instructions are required to be

kept with the appliance on the left side, in the pocket provided.

EVO 299–599

300,000 BTU/hr

399,000 BTU/hr

630,000 BTU/hr

EVO 79–199.1

80,000 BTU/hr

136,000 BTU/hr

180,000 BTU/hr

199,000 BTU/hr

ANSI Z21.13-2014/CSA 4.9-2014

UL 795-2011/CSA 3.4

SCAQMD 1146.2

Summary of Contents for HW 129

Page 1: ... result causing property damage personal injury or death WARNING New York Massachusetts SCAQMD CEC Listed MEA 425 05 E Boilers G1 06 06 24A Compliant Rule1146 2 California Energy Commission Heaters G1 06 06 24B WARNING These appliances MUST be installed by a properly licensed individual in the City and State which the unit is being installed All start up adjustments and subsequent service work mus...

Page 2: ...R CPVC SCH 40 OR 80 OR AL 29 4C STAINLESS VENTING FOR ALL MODELS A FACTORY ENGINEERED VENTING SYSTEM MAY ALLOW FOR EXCEPTIONS CONSULT FACTORY FOR DETAILS THIS HEATER INSTALLATION MUST CONFORM TO THE LATEST EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 AND OR CAN CGAB149 INSTALLATION CODES STATE AND LOCAL CODES MIGHT ALSO APPLY TO INSTALLATION WHERE REQUIRED BY THE AUTHORITY HAVING JURI...

Page 3: ...Wiring Diagram 65 Part 9 66 67 SPECIAL INSTALLATION REQUIREMENTS A Installation Requirements Massachusetts 66 B Installation at High Altitudes 67 Part 10 67 WARRANTY INFORMATION A Warranty Contact Information 67 TABLE OF CONTENTS TABLE OF CONTENTS Part 1 4 11 GENERAL INFORMATION A How It Operates 4 5 B EVO Controls 6 8 C EVO Dimensions 9 10 D Pre installation Requirements 10 11 E Pressure Relief V...

Page 4: ... Cascade to handle a common load the control logic contains the ability to control all of the units as efficiently as one Cascade operation is a factory installed and programmed option requiring a field wiring connection between appliances for operation Looking at the controls on the front of the appliance 1 POWER on off switch 2 SETPOINT knob temperature control and fan speed control knob during ...

Page 5: ...nt 5 F 185 5 190 F off There is a fixed Manual Reset High Limit at 198 F 155 F and 210 F also available on water heaters and heating boilers A number of parameters must be programmed at the factory to provide proper operation and temperature control including Controlling Sensor Setpoint Offset Hysterese and Bandwidth Controlling sensor is the inlet sensor for a stand alone water heater outlet sens...

Page 6: ...rol up to 8 burners as efficiently as one Common Venting When units are installed as a Cascade system and a factory supplied common venting manifold is used the software contained in the controller provides for accurate fail safe control of all units in the Cascade while using a single air supply and single exhaust for up to 8 burners In addition to this software hardware that is standard in each ...

Page 7: ...er will automatically change the temperature setpoint to a calculated value based on the programmed outdoor reset curve The setpoint selected by the outdoor reset curve can be shifted parallel shift up to 36 F above or below by adjusting the temperature control knob on the display BMS 0 10VDC control The range of 0 10 volts corresponds directly to the temperature range imbedded in the control soft...

Page 8: ...and Production of Indirect Domestic Hot Water this controller can also provide for control of split loads Central Heating and Domestic Hot Water via an additional pump or diverting valve with priority for DHW a user selectable option It can also control the system pump or signal to a zone controller if required See LIT91110 FMT 914 Control Configurations for suggested piping diagrams and details T...

Page 9: ...W 399 399 999 up to 387 999 up to 379 999 466 582 776 26 4 20 3 17 6 8 5 204 lbs HW 599 630 000 up to 611 100 up to 598 500 734 917 1223 39 6 23 6 26 4 9 4 260 lbs 3 4 1 Reference dimensions are 10 All dimensions are 1 Custom Dwg No Customer Job name Scale Drawn Revised by Checked Apv by Revision MM DD YY Date Condensate Trap Cleaning Point Gas D Gas D Inlet B Inlet B Air In A Air In A Left View O...

Page 10: ...D SERVICE CLEARANCES NOTE The EVO is rated at zero clearance to combustibles 3 4 1 Reference dimensions are 10 All dimensions are 1 Custom Dwg No Customer Job name Scale Description Drawn Revised by Checked Apv by Revision MM DD YY Date Zero Clearance from back of unit to wall 18 Clearance from bottom of unit 24 Clearance from front of unit 12 Clearance from top of unit 3 Clearance from side of un...

Page 11: ...connections will not result in damage to the surrounding areas or to the lower floors of the building A water heating appliance should always be located in an area with a floor drain or installed in a drain pan suitable for water heating appliances Under no circumstances shall Hamilton Engineering Inc be held liable for any such water damage whatsoever E PRESSURE RELIEF VALVE WARNING Do not under ...

Page 12: ...0 Hz 15 Amp service This unit is wired with 18 awg and internally fused for no more than 3 15 Amps When the unit is first powered on there is a self setting of the electronics for 50 Hz or 60 Hz At every power up the electronics will take a couple of seconds to compare the pulses of the power to the pulses of the crystal which is built into the electronics Then all time related functions are corre...

Page 13: ...hat will close a thermostat on an extra heater boiler if the cascade system is at 100 of capacity F Lock Out Signal alarm bell or light may be connected here to indicate that the boiler is a hard lockout G Remote Thermostat normally jumped A room thermostat may be connected here to enable disable the heater boiler H Cascade Connection communication cables get connected here and daisy chained to al...

Page 14: ... the event the gas valve is exposed to a pressure greater than 14 water column the gas valve must be replaced Never use an open flame match lighter etc to check gas connections B GAS PIPING The gas piping must be sized for the proper flow and length of pipe to avoid pressure drop Both the gas meter and the gas regulator must be properly sized for the total gas load If you experience a pressure dro...

Page 15: ...0 40 50 60 70 80 90 100 125 150 200 BTUs per HR x 1 000 3 4 0 824 363 249 200 171 152 138 127 118 111 104 93 84 72 1 1 049 684 470 377 323 286 259 239 222 208 197 174 158 135 1 1 4 1 380 1 404 965 775 663 588 532 490 456 428 404 358 324 278 1 1 2 1 610 2 103 1 445 1 161 993 880 798 734 683 641 605 536 486 419 2 2 067 4 050 2 784 2 235 1 913 1 696 1 536 1 413 1 315 1 234 1 165 1 033 936 801 Based o...

Page 16: ... that are being tested and any other gas fired equipment on the same gas supply How and where to measure All gas pressure tests must be taken at the gas manifold inlet external to the EVO see diagram Gas pressure for minimum load should be measured the moment after the gas valve opens on a single EVO and recorded Gas pressure for maximum load shall be measured with all units on at full fire and al...

Page 17: ...which will lower the CO2 reading 0 2 See tables above for specific readings When checking or replacing a gas valve the CO2 percentage in the flue gas is the preferred measuring method to insure proper combustion and firing rate CO is used as the temporary alternate Changing incoming air temperature may vary the CO2 setting slightly 0 2 0 6 after initial set up This is not cause for concern or reas...

Page 18: ...m Minimum rpm 24 05 current 5700 1596 Last 4 digits of serial number HWD 199 HWD 199 1 HWH 199 HWH 199 1 HWH 199 8 First Week Last Week Maximum rpm Minimum rpm 49 06 current 6500 1755 F SETTING THE MINIMUM LOAD Set the minimum load once the maximum load has been set turn the knob until the minimum RPM setting has been reached In order to set or adjust the minimum load turn the screw 2 for the mini...

Page 19: ...t up to factory specifications before any combustion related adjustments can be performed on the right hand valve An electronic manometer must be used as it will be set to a scale of 0 01 WC The adjustment screw 1 see Figure 3 3 page 15 normally used for setting maximum flow rate must be turned counterclockwise until it begins to click when turned The screw will not fall out but will be fully retr...

Page 20: ...TICE DO NOT USE CELLULAR FOAM CORE PIPE DANGER It is extremely important to follow these venting instructions carefully Failure to do so can cause severe personal injury death or substantial property damage WARNING This vent system will operate with a positive pressure in the vent pipe Do not connect vent connectors serving appliances by natural draft into any portion of mechanical draft systems o...

Page 21: ...ou have purchased an engineered Common Venting System from Hamilton Engineering Inc The joints must be properly cleaned primed and cemented if plastic and sealed per the manufacturer s instructions if stainless The piping must also be properly supported as per Local and National Standard Plumbing Codes It is important that the piping must be clean and free from burrs debris ragged ends and particl...

Page 22: ... an inside corner of the outside walls 8 Maintain at least 48 clearance to electric gas meters windows exhaust fans chimneys inlets or mechanical vents 9 VERY IMPORTANT The inlet air connection must be connected to outside air and should be located no closer than 8 and no further than 24 to the exhaust 10 Always place screens in all openings in intake and exhaust to prevent foreign matter from ent...

Page 23: ...nlet and flue gas discharge of listed outdoor appliances 2 A through the wall mechanical draft venting system of other than direct vent type shall terminate at least 4 ft 1 2 m below 4 ft 1 2 m horizontally from or 1 ft 300 mm above any door operable window or gravity air inlet into any building The bottom of the vent terminal shall be located at least 12 in 300 mm above finished ground level 3 Th...

Page 24: ...Maximum Front Elevation Multiple Vents 8 18 Minimum 24 Maximum OR VENTING FOR MULTIPLE UNITS with vents all on same horizontal plane spaced at least 8 inches apart and at level of highest unit PLEASE NOTE Exhaust must not terminate beneath an overhang IMPORTANT NOTE All vent pipes must be glued properly supported and the exhaust must be pitched a minimum of a 1 4 per foot back to the heater to all...

Page 25: ...appliance All horizontal runs must be supported every 24 Air intake 90º Elbow w Bird Screen Exhaust w Coupler Bird Screen 24 or 12 above Maximum snow level whichever is greater 18 Minimum 24 Maximum 8 Minimum Install Flanged Break Point To Check Non Return Damper During Anual Maintenance Min 12 Above Parapet wall if within 10 of wall Recommended Drain Fitting Before Vertical Run B VENTING THE EVO ...

Page 26: ...ision Description Date Drawn Revised by Checked Apv by Revision Customer 04 02 10 AJT 1 4 per ft slope to appliance All horizontal runs must be supported every 24 Exhaust 90º Elbow with Coupler Bird Screen 24 or 12 above Maximum snow level whichever is greater Air intake 90º Elbow with Bird Screen FIGURE 4 5 VERTICAL TERMINATION FIGURE 4 6 SIDEWALL TERMINATION As long as the boiler room remains un...

Page 27: ...ton Engineering Inc for an engineered venting calculation Do not proceed without calling Hamilton Engineering Inc at 800 968 5530 or 734 419 0200 VENT CALCULATION EXAMPLE Installation requires the following material for both inlet and exhaust piping for the EVO HW 199 1 maximum combined equivalent length is 100 feet Required 6 Pcs 90 elbow 6 x 5 30 equivalent feet 30 equivalent feet Required 20 of...

Page 28: ... a condensate removal system Condensate is nothing more than water vapor derived from the combustion products similar to an automobile when it is initially started This condensate does have a low pH and should be treated with a Condensate Neutral izer Filter This filter contains either lime or marble rocks which will neutralize the condensate The outlet of the filter is sized for 1 5 PVC pipe It i...

Page 29: ...9 3 51 8º F 28 8º C PMP 90304 1 5 1 5 2 2 HW 399 17 6 8 5 43 2º F 24 0º C PMP 90304 1 5 2 2 2 5 HW 599 26 4 9 4 45 3º F 25 2º C PMP 90310 1 5 2 2 5 3 PIPING Note Flow rates shown above are for clean closed loop systems PART 5 PIPING A HYDRONIC HEATING BOILER PIPING The EVO is designed to function in a closed loop minimum 12 PSI System Never let the EVO operate without a minimum of 10 PSI water pre...

Page 30: ... Ball valve Flow direction Pressure Relief valve Thermometer Fill Valve Hamilton System Separator Gas cock Drain valve Air vent Floor Drain HSS Temperature Pressure gauge Temperature Sensor TS Boiler pump BP Ball Valve with built in Check Valve AE 12 16 10 1 Two boiler schematic to Hamilton System Separator Reference dimensions are 10 All dimensions are 1 MM DD YY MM DD YY 1 2 1 Custom Dwg No Cust...

Page 31: ...be present Periodic cleaning of the strainer may be necessary For boiler water and or odd water systems please make note of these additional guidelines Thoroughly flush the system without boiler connected to remove sediment The high efficiency heat exchanger can be damaged by build up or corrosion due to sediment Do not use petroleum based cleaning or sealing compounds in the boiler system Gaskets...

Page 32: ...and start circulating pump Consult Hamilton Engineering for specific piping diagrams for your application at 800 968 5530 NOTE Minimum pump selection is based on piping sizes shown above and water hardness not to exceed 15 grains per gallon and total maximum equivalent piping length of 60 feet TABLE 5 2 WATER HEATER PIPING Model GPM P Design T Pump Supplied Minimum Manifold Pipe Size Single Double...

Page 33: ...Floor drain Temperature Sensor LEGEND TS AE 12 17 10 1 LEGEND Reference dimensions are 10 All dimensions are 1 MM DD YY MM DD YY 1 2 1 Custom Dwg No Customer Job name Scale Description Date Drawn Revised by Checked Apv by Revision Description Date Drawn Revised by Checked Apv by Revision AE 09 17 10 Schematic Piping Diagram PID 1 HWD to 1 HET TMV CW HWR TWR TWS HWS CW HWS CD HWR TWR TMV HET ET WH ...

Page 34: ...T ET CWIS To System From System Make up Water TS From Tank To Tank AE 12 17 10 1 One water heater schematic to single tank with mixing valve and CWIS PIPING F WATER HEATING SCHEMATIC DRAWINGS CONT Three water heater schematic to single tank Reference dimensions are 10 All dimensions are 1 MM DD YY MM DD YY 1 2 1 Custom Dwg No Customer Job name Scale Description Date Drawn Revised by Checked Apv by...

Page 35: ...e Thermometer TMV TWR Tempered Water Return TWS Tempered Water Supply ET Expansion Tank CW Cold Water TS From Tank To Tank Three water heater schematic to single tank Reference dimensions are 10 All dimensions are 1 MM DD YY MM DD YY 1 2 1 Custom Dwg No Customer Job name Scale Description Date Drawn Revised by Checked Apv by Revision Description Date Drawn Revised by Checked Apv by Revision 5562 S...

Page 36: ...empered Water Return TWS Tempered Water Supply ET Expansion Tank CW Cold Water TS Cold Water Injection System CWIS From Tank To Tank CWIS Reference dimensions are 10 All dimensions are 1 MM DD YY MM DD YY 1 2 1 Custom Dwg No Customer Job name Scale Description Date Drawn Revised by Checked Apv by Revision Description Date Drawn Revised by Checked Apv by Revision AE 12 17 10 Schematic Piping Diagra...

Page 37: ...Sensor TS LEGEND TS From Tank WH 1 CNK WH 3 WH 2 CD CD CD CD To Tank Three water heater schematic to two tanks Reference dimensions are 10 All dimensions are 1 MM DD YY MM DD YY 1 2 1 Custom Dwg No Customer Job name Scale Description Date Drawn Revised by Checked Apv by Revision Description Date Drawn Revised by Checked Apv by Revision AE 09 17 10 5562 Schematic Piping Diagram PID 3 HWD to 2 HET C...

Page 38: ...ge line and that the discharge line is installed to allow complete drainage of both the valve and the line 7 Turn on the power to the EVO The Setpoint Temperature of the EVO will appear in the display at this time If a fault code appears correct the fault before operating The EVO will now run its pre purge and ignition cycles then begin heating which will be indicated by the green BURNER ON light ...

Page 39: ...ety information If you don t smell gas go to the next step 6 Turn the gas shutoff valve counter clockwise to on The handle will be vertical 7 Turn on all electric power to appliance 8 Set the thermostat to the desired setting 9 If the appliance will not operate follow the instructions To Turn Off Gas To Appliance Part 7 Section F page 46 and call your service technician or gas supplier The red kno...

Page 40: ... confirmed the control enters the heating mode The firing rate will be based on the control s proprietary algorithm 5 When water temperature reaches the temperature set point value the burner will be at minimum firing rate If when firing at minimum rate it reaches 3 F over temperature setpoint the gas valve closes and the control enters a post purge state the blower will be on maximum speed At any...

Page 41: ...lashing the codes reference the above information Note F2 will equal improper gas pressure on a CSD 1 equipped model D HARD LOCKOUT CODES TABLE 7 2 FMT 914 HARD LOCKOUT CODES DESCRIPTION DISPLAY CODE ACTION TO RESET Flame signal without flame F0 Reset button Additional safeties X1 pins 2 11 F1 Reset safety then reset button Burner door or back wall high limit F2 Reset burner door high limit then r...

Page 42: ...ng a single burn cycle F6 10 12 16 22 25 26 44 61 66 Outlet sensor shorted or interrupted E0 46 71 Inlet sensor shorted or interrupted E2 46 71 Too many anti scale lockouts E6 4 5 28 29 72 73 Water flow switch high limit temperature or pressure switch has opened H1 4 5 21 22 23 29 30 42 67 68 72 Parameter programmed PP Press reset button Parameter programming error PE Program again Com1 or Com2 Bu...

Page 43: ...s 28 Water piping shut off valve partially closed 29 Heat exchanger blocked insufficient water circulation 30 High limit thermostat defective contacts corroded 31 Maximum load is too high 35 Ignition electrode porcelain is cracked or spark gaps are incorrect 39 Moisture in the fan and or the fan connection or faulty fan 40 Fan wiring plug for speed control PWM signal not connected or faulty fan 41...

Page 44: ...pressure to heater inlet it must be at least 4 inches WC Make a pressure drop test and calculation as required 12 Change gas lines If a flexible connector is used it must be rated for the BTU capacity of the appliance CONNECTORS PURCHASED AT HOME CENTERS WILL NOT WORK 13 Replace fuse Check the pump 16 See pages 14 15 18 Check cable and cap for shorting to ground overheating and cut or worn cable c...

Page 45: ...age 46 If it does not match replace 51 Contact Hamilton Engineering for assistance at 800 968 5530 52 Check the type of room thermostat and contact Hamilton Engineering for assistance at 800 968 5530 53 Contact Hamilton Engineering for assistance at 800 968 5530 54 Change the wake up times of the clock thermostat 57 Check the sensor on the storage tank or in the common piping 60 It may occur that ...

Page 46: ...p must be wired to run continuously For heating applications the call for heat must come from an external source room thermostat etc In both applications if a continuous pump operation is desired it may be specially factory programmed for that or the pump should be wired directly to an external power supply The only restriction is the amount of pump electrical load that can be connected The maximu...

Page 47: ...ature product failure that may not be covered under warranty Periodic maintenance should be performed at least once a year by a qualified service technician to ensure that all the equipment is in safe efficient operation Failure to do so may eliminate warranty coverage In the first year of operation it is highly recommended that inspections of all connection points and the combustion chamber be do...

Page 48: ...n cable then save the file and name appropriately for future reference Should the servicing contractor not have the proper software cables and training to do this have them contact the factory or their local distributor INSPECTION AND CLEANING photos illustrating each step follow sets of instructions Caution Before removing the door of the appliance switch off the electrical power supply to it Rem...

Page 49: ... cause the threaded rods on the front of the heat exchanger to break If excess resistance is encountered when installing a M6 nut discard that nut and use one of the spares shipped with the unit The maximum torque for assembling a burner door nut is 3 7 ft lb or 44 4 in lb Use a torque wrench suitable for this torque range to tighten the nuts Remove and inspect the rear fiberboard If any resistanc...

Page 50: ...ndensate drain assembly Repeat if necessary See complete cleaning instructions on page 53 55 Check the distance from the electrode to the burner there should be a 3 8 gap in between the two If the existing electrode pins must be adjusted for proper gap caution must be exercised as they will likely be brittle from exposure to the flame try to bend them as close to the burner door insulation as poss...

Page 51: ...negative MODEL AIR PRESSURE P MODEL AIR PRESSURE P HW79 4 wc HW299 7 wc HW129 6 wc HW399 1 wc HW179 96 wc HW599 86 wc HW199 1 68 wc HWH 1499 1999 8 wc Hamilton EVO Products Flow and Pressure Drop GPM Feet of Head Design HW 79 129 8 HW 179 199 1 8 HW 299 HW 399 HW 599 HW 1499 HW 1999 Flow Rate GPM Head GPM Head GPM Head GPM Head GPM Head GPM Head GPM Head 2 2 1 8 3 5 2 1 6 6 3 4 13 2 4 8 22 0 5 9 5...

Page 52: ... fire Water temperature 160 180ºF gives the hottest flue gasses All readings must be taken with boiler front cover installed Doing the measurements under these conditions will give the most accurate results There may be minor differences between appliances Use of a static pressure tip for measurement is also recommended MAINTENANCE B ANNUAL INSPECTION CONT A pH test must be performed at the exit p...

Page 53: ...move the condensate clean out cap and be sure the bucket is under the open drain trap assembly to catch the debris and water 4 Rinse out the clean out cap in a sink to remove any dirt or buildup that may have accumulated 5 Condensate drain assembly should now be checked for non restricted flow throughout the entire assembly 6 Reinstall the clean out cap on the condensate trap 7 Turn on the power t...

Page 54: ... water spraying on electronics be sure to cover them to protect against water damage spray the coils liberally making sure the water penetrates and funnels down through the condensate hose If the condensate hose is blocked try to knock any debris loose with a small screwdriver Replace hose if not completely clean 4 If surface or coil gap fouling still exists after the above measures have been take...

Page 55: ...Cleaner to the system based on total system water volume Follow the cleaning instructions on the bottle c Open the drain valve to let out all the water from the appliance and circulate Fernox DS 40 Cleaner in reverse of normal flow to flush out any build up that may have occurred in the coils Note Fernox DS 40 is a heat activated de scaling solution It must be heated to 160º 180ºF to clean efficie...

Page 56: ...here is a fault code displayed c Cascade indicator light found in the lower right hand corner of the Temperature display This dot will be flashing when this appliance is part of a properly connected commonly controlled group of EVO products and reading temperature sensors d Display code not flashing indicates a Soft Lockout e When this display is flashing a code the appliance is in a Hard Lockout ...

Page 57: ...ot re fire until it has cooled After the first three times this condition is reached in the FMT 914 reset life cycle reset life cycle is the time between factory service history downloads the FMT 914 control will go into hard Lockout display E6 and have to be manually reset After it has been reset it will fire again but at a maximum of 50 of rated input in an attempt to prevent further damage but ...

Page 58: ...mm x 137mm BNR 74030 Burner HW79 129 70mm x 105mm BNR 74031 7 Burner Door w rope and EPDM gasket HW79 599 BNR 74702 8 Burner Door Insulation HW79 599 FIB 74007 9 Gasket Gas Air Inlet Pipe Fan 38mm HW129 GKT 74053 Gasket Gas Air Inlet pipe fan 42mm HW199 1 GKT 74058 Gasket Gas Air Inlet pipe fan HW179 299 399 GKT 74049 Gasket Gas Air Inlet pipe fan HW79 CF 10 Fan RG 128e HW79 199 1 FAN 74313 11 Ven...

Page 59: ...K 74133 38 Tube 1 25 HW79 199 1 CDK 74134 39 Washer Slip Joint 1 25 HW79 199 1 CDK 74135 40 Condensate Drain Assembly HW79 199 1 CDK 94114 41 Adapter 21mm Air Inlet Hose CDK 74074 42 Drain Hose Condensate Trap to Condensate Manifold CDK 74038 B 43 Bottom Plate HW79 129 Sheet Metal Only JKB 74100 Bottom Plate HW79 129 Complete Bottom Assembly JKB 94100 Bottom Plate HW179 199 1 Sheet Metal Only JKB ...

Page 60: ...te HW79 199 1 3 1 H Stamp Complete w Intake Exhaust Connections JKT 94100 68 Front Panel Pin Guide Bushings HW79 199 1 HWR 74200 69 Gasket Air Inlet connection HW79 199 1 GKT 74042 70 Flange Condensate Air Inlet with Nipple HW79 199 MSC 74017 71 Flue Air Inlet Pipe HW79 199 1 MSC 74146 72 Valve Non Return HW79 199 1 VAL 74096 73 Flue Gas Outlet Assembly HW79 199 1 VNT 94100 74 Flange Flue Gas Outl...

Page 61: ...9 BNR 74702 7 Burner Door Insulation HW79 599 FIB 74007 8 Burner HW599 70mm x 395mm BNR 74029 9 Gasket Fan HW599 GKT 74039 Gasket Gas Air Inlet pipe fan HW179 299 399 GKT 74049 10 Fan RG 175 HW599 FAN 74070 11 Venturi HW599 FAN 74061 12 On Off Switch HW79 1999 SWT 74144 13 Limit Temperature Switch Burner Door HW79 599 HLC 74700 14 Cap Front Panel Bushing Program Port CAP 74000 15 Plastic stand off...

Page 62: ...4066 28 Drain Hose Lower HW599 CDK 94202 Drain Hose Lower HW299 399 CDK 94201 29 Condensate Drain Assembly HW299 599 CDK 94097 30 Grommet Cabinet Condensate Clean out HW299 599 GKT 74044 31 Vent Air 1 8 Automatic HW299 599 HYD 72400 32 Tube Air Vent HW299 599 MSC 74008 33 Plastic bushing Front Panel Mount HW299 599 MSC 74085 34 Plate Top HW599 Sheet Metal Only JKT 74102 Plate Top HW299 399 Sheet M...

Page 63: ... HW599 ARM 74599 O Arm Outlet HW399 ARM 74399 O Arm Outlet HW299 ARM 74299 O 48 Switch Flow V 10 flat paddle HW299 WTR 62057 Switch Flow V 10 flat paddle HW399 599 WTR 62058 49 Gasket Outer for Fast Connect Arms HW299 599 GKT 74065 50 EPDM Gasket for Arm HW399 599 GKT 74399 B EPDM Gasket for Arm HW399 599 GKT 74299 B 51 Tee Br Outlet Arm 1 1 2 HW299 Includes items 52 53 54 ARM 94101 Tee Br Outlet ...

Page 64: ... GAS 94056 75 3 4 90 Flange O ring screws VAL 74050 VAL 74258 Not Shown Valve Relief P 50 75x 75 RLV 10417 50 Not Shown Valve Relief P 125 75 RLV 03006 Not Shown Gas Valve Mount Bracket Upper HW599 C F Not Shown O Ring RG175 Fan HW599 ORG 74070 Not Shown Flue Gas Analyzer port plug HW79 599 GKT 74093 Not Shown U Clips Wrapper 79 199 1 Side Panel HW299 599 HWR 74204 Not Shown Insulation Side Panel ...

Page 65: ...p 2 indirect OPEN THERM PCB BURNER L1 24 ST 3 8 7 Thermostat Remote Additional Heat Source Dry Contact Dry Contact Signal Lock Out External L2 K2 Pressure switch Open switch indicates as H 1 High limit thermostat Open switch indicatesas H 1 12 11 10 9 Cascade Connection ST 1 19 17 16 15 13 14 Pump 3 L2 Bridge 0 10 VDC 20 21 1 2 1 2 Molex2121 L2 Pump 1 208 240 Vac 18 27 X7 1 2 5 4 3 X6 operating fa...

Page 66: ...ttery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed 2 AP...

Page 67: ...n offset on top of the maximum fan speed By adjusting the combustion characteristics as described above there is no de rate required at altitudes up to 9 000 feet For elevations in excess of 9 000 feet or gas BTU content levels below 950 BTU cubic foot consult the factory at 734 419 0200 or 800 968 5530 for adjustments and de rating information B INSTALLATION AT HIGH ALTITUDES PART 10 WARRANTY INF...

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