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Part Number: 7131M2100 Rev: J

Released: 2020-06

Sensor IQ

Intelligent Breaker Panel

Installation Manual

Summary of Contents for 7131A1011

Page 1: ...Part Number 7131M2100 Rev J Released 2020 06 Sensor IQ Intelligent Breaker Panel Installation Manual...

Page 2: ...her trademarks both marked and not marked are the property of their respective owners ETC intends this document whether printed or electronic to be provided in its entirety This product is intended fo...

Page 3: ...8 Option Cards and Kits 8 Ride Thru Option 8 0 10V Dimming Control 8 DALI Control 9 Contact Input 9 UPS Control Backup Wiring Kit 9 500 kcmil Kit 120 V and 240 277 V 10 Main Fuse Kits 10 Tap Kit 11 H...

Page 4: ...V 27 Power Control Processor 28 Low Voltage Trough 28 Install Option Cards 29 Connect Data Wiring 30 Primary Secondary Switch IQ48 only 31 DMX Control Wiring and Termination 33 Connect and Configure...

Page 5: ...nstalled options such as the 0 10V output control option card contact input and ride thru option When viewing this document in electronic form pdf file with Adobe Acrobat Reader blue italicized text f...

Page 6: ...door use only Do not use outdoors Do not mount near gas or electric heaters Equipment should be mounted in locations where it will not readily be subjected to tampering by unauthorized personnel The u...

Page 7: ...se 48 breaker with option for main lug or main breaker 400 A 7131A1551 7131A1561 IQ48 7131A1061 3 phase 48 breaker with option for main lug or main breaker 400 A 7131A1551 7131A1561 240 277 V Standard...

Page 8: ...2 kA 3 pole 7131K1022 Main Breaker for top feed IQ24 or IQ48 7131K1022 B Main Breaker for bottom feed IQ24 or IQ48 65 kA 3 pole 7131K1026 Main Breaker for top feed IQ24 or IQ48 7131K1026 B Main Breake...

Page 9: ...se a main circuit breaker as a convenience disconnect please contact the ETC Systems Group for ordering information See Help from Technical Services on page 11 Amperage AIC Rating Poles Kit Part Numbe...

Page 10: ...s User Interface panel Option cards IQ LVD IQ DALI IQ FLO IQ CI IQ RTO Iso ground bar option installs here for 12 and 24 circuit panels Breaker for User Interface Keyholes for easy mounting located to...

Page 11: ...round bar Panel neutral Branch breaker positions Breaker for User Interface User Interface panel Expandable cable trough for low voltage cable routing Option cards IQ LVD IQ DALI IQ FLO IQ CI IQ RTO W...

Page 12: ...troller for a minimum of 15 seconds in the event of a brown out or power loss The ride thru option card installs using stand offs to the inside wall of the low voltage box 0 10V Dimming Control WARNIN...

Page 13: ...cted externally of the Sensor IQ panel Each DALI loop requires its own power supply and possibly more than one power supply depending on the ballast load Installation is limited to 64 DALI compatible...

Page 14: ...Q 120V Main Fuse Kits provide three UL Listed Class T fuses in line with the main feed of a Sensor IQ panel The Sensor IQ 240V 277V 200A Main Fuse Kit provides three UL listed Class J branch fuses in...

Page 15: ...the following information available Sensor IQ Breaker Panel model number and serial number Type of breakers used including the model number and quantity A list of all option cards installed in the pa...

Page 16: ...ntrol As you remove the panel from the shipping carton confirm that the following items are included A door packaged separately Check that the door is the correct model as ordered The Sensor IQ panel...

Page 17: ...te The maximum weight 54 5 kg 120 lb includes a fully populated breaker panel and does not include the weight of conduit wiring or options e g main breakers fuses etc 120 V Sensor IQ Panel Dimensions...

Page 18: ...nsulation stripping tool 240 277 V Sensor IQ Panel Dimensions Model Height Width Depth 12 breaker panel only 1 245 m 49 in 0 508 m 20 in 13 3 cm 5 25 in 12 breaker with recess mounted door 1 295 m 51...

Page 19: ...d wiring Outside of low voltage cable trough only Outside of low voltage cable trough only Yes Yes Load wiring Yes Yes Control wiring DMX Network option cards etc Through low voltage cable trough only...

Page 20: ...ated to keep the label text in a readable orientation 1 Remove the two Phillips head screws holding the panel in place 2 Rotate the panel 180 3 Reattach the panel using the screws Branch Circuit Numbe...

Page 21: ...Determine where your panel will be installed using the details outlined in Installation Environment on page 12 and Clearance on page 13 2 Remove the six or eight screws securing the front panel to the...

Page 22: ...pre drill the mounting holes to the mounting surface using the drawings below as a guide IQ12 IQ24 IQ48 124 2 cm 49 in 50 6 cm 20 in 139 4 cm 55 in 50 6 cm 20 in 185 3 cm 73 in 40 6 cm 16 in 52 1 cm 2...

Page 23: ...reaker Kits table under Product Variants on page 3 Refer to the installation instructions provided with the main circuit breaker kit ordered Install Main Fuse Kit Optional The Sensor IQ Breaker Panel...

Page 24: ...for wire specification strip length and torque settings WARNING RISK OF DEATH BY ELECTRIC SHOCK Failure to disconnect all power to the panel before working inside the panel could result in serious inj...

Page 25: ...Installation 21 Connect Main Feed 120 V Note Main feed may be copper or aluminum conductors With main lug With main circuit breaker Ground Ground Neutral Phase A Phase B Phase C Neutral...

Page 26: ...AWG 300 kcmil 19 mm 3 4 in 18 Nm 160 in lb 6 mm Main Circuit Breaker 65 kA 120 208 V 3 phase 225 A Single 50 mm2 150 mm2 1 AWG 300 kcmil 20 mm 13 16 in 15 Nm 135 in lb 8 mm Main Circuit Breaker 22 kA...

Page 27: ...Installation 23 Connect Main Feed 240 277 V Note Main feed may be copper or aluminum conductors With main lug With main fuse kit Ground Neutral Phase A Phase B Phase C Neutral Ground...

Page 28: ...480 V 3 phase 100 A Single 25 mm2 50 mm2 4 AWG 1 AWG 16 mm 5 8 in 6 Nm 53 in lb 4 mm Main Circuit Breaker 240 415 V or 277 480 V 3 phase 200 A Single 50 mm2 150 mm2 1 AWG 300 kcmil 20 mm 13 16 in 15 N...

Page 29: ...Installation 25 Connect Load Wiring 120 V Phase A Phase B Phase C Load ground typ for each load Neutral typ for each load...

Page 30: ...14 AWG 10 AWG 9 5 mm 3 8 in 2 3 Nm 20 lb in Flatblade 10 mm2 8 AWG 2 8 Nm 25 lb in 16 mm2 6 AWG 4 AWG 4 Nm 35 lb in Circuit breaker output 1 mm2 10 mm2 Solid Class 1 2 5 16 AWG 6 AWG Solid Class B C...

Page 31: ...ing with control electronics power wiring Note All low voltage control wiring must be routed separately from high voltage wiring CAUTION Remove all cuttings and debris Debris left in the panel may sho...

Page 32: ...sor before use Low Voltage Trough The low voltage trough is attached to the Power Control Processor box and is adjustable to accommodate the number of wires required for low voltage connections To adj...

Page 33: ...m feed mounting your Ride Thru option or UPS Control Backup Wiring Kit will be mounted on the lower right wall of the low voltage box Note If you are installing a UPS Control Backup Wiring Kit and you...

Page 34: ...pecified loads by emergency systems such as a fire alarm system EchoConnect Station bus up to four terminations allows the ETC Echo line of preset stations to control loads in the breaker panel Option...

Page 35: ...nstall per EIA TIA 568B Test to TSB 67 standards Ethernet card is factory installed and connected to termination board at J3 Panic In Emergency Contact Input and Panic Out Emergency Indicator J13 and...

Page 36: ...ssible Option Card 1 Option Card 2 Primary Secondary Switch Position 0 10V circuits 1 24 ON OFF 0 10V circuits 1 24 OFF 0 10V circuits 25 48 ON Option Card 1 Option Card 2 Primary Secondary Switch Pos...

Page 37: ...c COM Data Red Data Black From DMX source If daisy chaining to another rack or DMX device The graphic on the left illustrates DMX termination using screw terminal connectors that are intended for use...

Page 38: ...gency Output Optional 1 Pull two 1 5 mm2 16 AWG wires from your external emergency indication lamp to the Sensor IQ Breaker Panel through conduit See Cable Routing and Conduit Access on page 15 2 Stri...

Page 39: ...ensor IQ Breaker Panel ground bus same as the loads are grounded and to the green yellow striped wire connected to the Echo Preset Station using a WAGO Lever Lock connector See the related station ins...

Page 40: ...es meet specifications See Data and Control Wire Specification on page 31 Are all low voltage control cables routed separately from high voltage cables Are all data terminations terminated See Connect...

Page 41: ...ch load press the corresponding button on the override panel to verify the load can be controlled If you have any difficulties installing your system please contact ETC Technical Services at the offic...

Page 42: ...Hz Interrupt Rating 14 kA 15 A 20 A 10 kA 30 A Note Series ratings up to 65 kA is available with appropriate main breaker Current Rating With switching Without switching 1 pole 2 pole 3 pole 1 pole 2...

Page 43: ...eaker panel 3 Pivot the breaker into place pushing firmly to ensure it is seated completely 4 Test installation by pulling firmly on the outer edge of the breaker When installed correctly the breaker...

Page 44: ...852 2799 1220 Paris FR 33 1 4243 3535 Web etcconnect com Support support etcconnect com Contact etcconnect com contactETC 2020 Electronic Theatre Controls Inc Trademark and patent info etcconnect com...

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