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1

Epson

Epson

Epson

Epson DX5

DX5

DX5

DX5 X

X

X

X 1

1

1

1 Printhead

Printhead

Printhead

Printhead

Calibration

Calibration

Calibration

Calibration and

and

and

and Maintenance

Maintenance

Maintenance

Maintenance

31

31

31

31

st

st

st

st

Jan

Jan

Jan

Jan.,

.,

.,

., 201

201

201

2013

3

3

3

Version V3.0

Summary of Contents for DX5 X 1

Page 1: ... X X X X 1 1 1 1 Printhead Printhead Printhead Printhead Calibration Calibration Calibration Calibration and and and and Maintenance Maintenance Maintenance Maintenance 31 31 31 31st st st st Jan Jan Jan Jan 201 201 201 2013 3 3 3 Version V3 0 ...

Page 2: ...tallation 4 Chapter 3 Characteristic 5 Chapter 4 Board System 6 Chapter 5 Software Installation 7 Chapter 6 Software Interface 9 Chapter 7 Software Calibration 10 Chapter 8 Other Functions and Parameters 14 Chapter 9 Maintenance 15 Chapter 10 Troubleshoot 21 Chapter 11 Output Chart 22 ...

Page 3: ...perating system Microsoft Windows 2000 XP 2 2 2 2 Recommendatory Recommendatory Recommendatory Recommendatory requirement requirement requirement requirement CPU 3 0 GHz or higher Memory 2 Gb or higher Hard disk 200 Gb or higher NTFS format Motherboard USB connection equipped Network card Operating system Microsoft Windows 2000 XP NOTICE NOTICE NOTICE NOTICE Suggest user format your hard disk into...

Page 4: ...er The grounded voltage shouldn t be more than 0 3V and the grounded resistance should be less than 3Ω 8 Connect the USB cable between printer and computer Check if the wires and data cables areplugged in properly 9 Install the output and the rip software 10 Move the carriage to middle of printing platform turn on the printer let the carriage move to home position and keep your hand on the emergen...

Page 5: ...ingle or different image continuously Automatically flash jetting Automatically clean printheads by flash jetting during printing Home flash jet Prevent nozzles from clogging while not in printing state Color bar Prevent nozzles from clogging and observe nozzles status Able to set the width of color bar and the instance from image Able to align printheads step difference and bi direction differenc...

Page 6: ...board Mainboard Mainboard Mainboard Encoder sensor Magnetic sensor Processing Indication Optical Fiber plug Printhead cable plug 1 Power flat cable plug X Driver DB plug Power cable Plug Y Driver DB plug Pump plug Power supply plug USB data port Processing Indication Optical Fiber plug Status LED Power LED Status LED Power LED Printhead cable plug 2 Control panel plug ...

Page 7: ...RROR LED is off only on when there is problem Chapter Chapter Chapter Chapter 5 5 5 5 Software Software Software Software Installation Installation Installation Installation This software consist of printer driver printing adjustment and picture printing functions Please follow the following steps to install the software 1 Turn on the computer till the system is ready copy UDT_PrintExp UDT_PrintEx...

Page 8: ...uter and turn on the machine Look for PrintDrv_new PrintDrv_new PrintDrv_new PrintDrv_new file file file file in the folder of UDT_PrintExp UDT_PrintExp UDT_PrintExp UDT_PrintExp It shows as above after finished installing the control software ...

Page 9: ...us Flash Flash Flash Flash jetting jetting jetting jetting function function function function status status status status Carriage Carriage Carriage Carriage position position position position Preview Preview Preview Preview Image information Condition bar Tools bar Directory of printing jobs Jobs to print Printing job list Configuration Configuration Configuration Configuration definition defin...

Page 10: ...of printheads This This This This step step step step is is is is not not not not aligned aligned aligned aligned well well well well which which which which will will will will affect affect affect affect the the the the following following following following adjustment adjustment adjustment adjustment Align the physical vertical position of printhead The first pass line is the reference observe...

Page 11: ...the the the second second second second pass pass pass pass is is is is perfectly perfectly perfectly perfectly aligned aligned aligned aligned with with with with the the the the first first first first pass pass pass pass 3 Color offset Color offset is to align all color in order to print good quality images Tip Based on the 0 position the color lines should totally matched with the Black line i...

Page 12: ...bration Calibration Calibration Calibration Bi Dir Bi Dir Bi Dir Bi Dir Offset Offset Offset Offset Repeat the test until the 0 is facing each other perfectly 5 Step offset The Step offset locates on Option Option Option Option Calibration Calibration Calibration Calibration Step Step Step Step Offset Offset Offset Offset To adjust the step offset firstly adjust the Base Base Base Base Step Step S...

Page 13: ...t best best step step step step value value value value Then Then Then Then test test test test print print print print to to to to see see see see whether whether whether whether there there there there is is is is banding banding banding banding on on on on the the the the image image image image If If If If so so so so use use use use the the the the Eclosion Eclosion Eclosion Eclosion Feather ...

Page 14: ...e Normally the voltage function is not being used The range of adjusting voltage is 42V to 1 3V 2 2 2 2 Other Other Other Other function function function function Click Option on the main interface of the software it shows the following window Details of the print option 1 1 1 1 Flash Flash Flash Flash Jetting Jetting Jetting Jetting frequency frequency frequency frequency Set the flash jetting f...

Page 15: ...on Feather function function function function To blur the pass line feather pass edge 1 Option Enable Disable the feather function 2 Type of Eclosion 3 Value of Eclosion 4 4 4 4 Color Color Color Color Bar Bar Bar Bar 1 Distance mm Setup for distance between the color bar and the picture 2 Width mm Setup for the width of the whole color bars 3 Setup for the position of color bar in the right left...

Page 16: ...o connect the damper put the other side of the extend tube into the appointed Flush Choose Depth clean mode to clean the damper and the printhead at the same time 3 times 3 Take out the extend tube from the Flush and keep it out in the air Choose Depth clean mode to suck out the Flush inside the damper and the printhead After that connect the damper to the ink incoming tube and fill ink again 4 Te...

Page 17: ...inted Flush Choose Depth clean mode to clean the damper and the printhead at the same time 2 times 3 Take out the extend tube from the Flush and keep it out in the air Choose Depth clean mode to empty the Flush inside the damper and the printhead Use the tube cover to seal the ink incoming tube keep the cartridge back to Home position and make sure the capping pad is perfectly capping the printhea...

Page 18: ...d tube from the Flush and keep it out in the air Choose Depth clean mode to empty the Flush inside the damper and the printhead 5 Take out the four tubes K C M Y from the cartridge Use the extend tube to connect them to flush ...

Page 19: ...se Ink Fill mode at control panel use ink pump to flush ink tube until it is clear Then take out the tube from the Flush choose Ink Fill mode empty the Flush inside the ink tube Clean K C M Y tube one by one After cleaning use cap and fresh warp to seal the ink tubes ...

Page 20: ...ke out four cartridges use fresh wrap to seal the ink supply hole and keep the cartridges in the proper place 7 Keep the carriage back to Home position and make sure the cap is perfectly sealing the printhead ...

Page 21: ...ng during during during printing printing printing printing 1 Check whether the X motor belt and the gear is loosened or damaged 2 Check the X motor 3 Check whether the encoder is dirty or scratched 4 Check whether the encoder sensor is dirty or defective 5 Keep a distance from strong magnetic field Prevent using instable input power Equip a UPS and stabilizer 10 5 10 5 10 5 10 5 Error Error Error...

Page 22: ... the high speed level There is tolerance in different computers Output Output Output Output Chart Chart Chart Chart Printhead Epson DX5 Number of printhead 1 Output Print Mode Fast mode output m2 h 1 6m 1 8m 2 1m 2 5m Draft 4Pass 15 16 17 19 Standard 6Pass 10 11 12 14 Quality 8Pass 8 9 10 12 High Quality 8Pass 8 9 10 12 Back lit 12Pass 4 5 6 8 ...

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