Endress+Hauser Liquistation CSF28 Operating Instructions Manual Download

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Operating Instructions

Liquistation CSF28

Automatic sampler for liquid media

BA02242C/07/EN/01.22-00

71571081

2022-05-13
Valid as of version

01.12.01

Summary of Contents for Liquistation CSF28

Page 1: ...Products Solutions Services Operating Instructions Liquistation CSF28 Automatic sampler for liquid media BA02242C 07 EN 01 22 00 71571081 2022 05 13 Valid as of version 01 12 01...

Page 2: ......

Page 3: ...on options 27 7 2 Structure and function of the operating menu 27 7 3 Access to the operating menu via the local display 28 8 System integration 31 8 1 Integrating the sampler in the system 31 9 Commi...

Page 4: ...Causes consequences If necessary Consequences of non compliance if applicable Corrective action This symbol alerts you to a dangerous situation Failure to avoid this situation can result in minor or...

Page 5: ...product pages on the Internet Brief Operating Instructions Liquistation CSF28 KA01573C Guidelines for communication via web server Web server optional SD01190C Special Documentation Sampler applicati...

Page 6: ...r liquid media The samples are taken discontinuously using a vacuum pump or peristaltic pump and are then distributed into sampling containers and refrigerated The sampler is designed for use in the f...

Page 7: ...all connections are correct 2 Ensure that electrical cables and hose connections are undamaged 3 Do not operate damaged products and protect them against unintentional operation 4 Label damaged produc...

Page 8: ...observed Devices connected to the sampler must comply with the applicable safety standards 2 5 2 IT security We only provide a warranty if the device is installed and used as described in the Operati...

Page 9: ...ler 2 Dosing compartment door 3 Suction line connection 4 Sampling chamber door 5 Sample bottles e g 2 x 12 bottles PE 1 liter 6 Bottle trays depending on sample bottles selected 7 Distribution plate...

Page 10: ...ginal packaging offers the best protection Make sure to comply with the permitted ambient conditions If you have any questions please contact your supplier or your local Sales Center 4 2 Product ident...

Page 11: ...ngen 4 3 Storage and transport NOTICE Damage to the sampler If transported incorrectly the roof may become damaged or tear off Transport the sampler using a lifting truck or forklift Do not lift the s...

Page 12: ...A0014539 3 Dimensions of Liquistation plastic version Unit of measurement mm in A Suction line connection 5 1 2 Installation site For version with sample pump 1 2 3 4 A0024411 4 Liquistation mounting...

Page 13: ...ce against strong magnetic fields Make sure air can circulate freely at the side panels of the cabinet Do not mount the device directly against a wall Allow at least 150 mm 5 9 in from the wall to the...

Page 14: ...olids and solids which can cause clogging Immerse the suction line in the direction of flow Take the sample at a representative point turbulent flow not directly at the bottom of the channel Useful sa...

Page 15: ...hose gland 3 Thread adapter nut 4 Hose gland A0013708 8 Suction line connected from below Modification of the suction line from side connection to connection from below 1 Unscrew the thread adapter nu...

Page 16: ...he side panel 2 Unscrew the small thread adapter nut item 1 and remove the hose 3 Fit a hose adapter on the hose 4 Secure the hose adapter with a worm drive hose clip 5 Connect the suction line from b...

Page 17: ...er Observe the local regulations for installation The circuit breaker must be a switch or power switch and you must label it as the circuit breaker for the device The protective ground connection must...

Page 18: ...A0012843 To open the display cover slacken the 6 cover screws with the Phillips head screwdriver The inputs can be found in the bottom section of the housing SD BASE2 SYS Display Status COM Ethernet...

Page 19: ...put Connect the current input as follows 124 123 125 Out In Gnd A0048621 12 Assignment of the analog input Current input for passive devices e g flowmeter Out In terminals 125 123 Current input for ac...

Page 20: ...nnecting the signal transmitter to the alarm relay The sampler allows you to connect signal transmitters such as LED lights A binary output coupled with a relay is provided on the back of the sampler...

Page 21: ...Hauser 21 6 3 Connecting the communication Communication is connected in the controller housing 1 A0012843 To open the display cover slacken the 6 cover screws with the Phillips head screwdriver You...

Page 22: ...e 2 in the base module SYS 1 The connection to the service interface is also located on the base module SYS 6 3 1 Description of base module SYS SD BASE2 SYS Display Status COM Ethernet Int Com Servic...

Page 23: ...m 5 6 ft For analyzer stands the cable length is approx 1 8 m 5 9 ft from the foundation 6 4 2 Cable types Power supply e g NYY J 3 wire min 2 5 mm2 Analog signal and transmission cables e g LiYY 10...

Page 24: ...ove the rear panel 6 4 4 Removing the rear panel of the sampling compartment A0012825 1 Remove the bolt on the rear of the dosing compartment 2 A0012824 Remove the bolt on the rear panel 6 4 5 Termina...

Page 25: ...electrical connections which are described in these instructions and which are necessary for the required designated use may be carried out on the device delivered Exercise care when carrying out the...

Page 26: ...is manual Put the device into operation only if you can answer yes to all the following questions Device condition and specifications Are the device and all the cables free from damage on the outside...

Page 27: ...d function Soft keys function depends on menu 7 2 Structure and function of the operating menu 7 2 1 Display 1 2 3 A0046795 1 2 3 Menu path and or device designation Status indicator Assignment of sof...

Page 28: ...ations Examples of typical actions include Start a sampling program Start manual sampling Saving or loading configurations User defined text You are assigning an individual designation Enter a text Yo...

Page 29: ...Press the navigator launch a function Menu Language Turn the navigator select a value e g from a list Menu Language Menu Language Press the navigator accept the new value MODE New setting is accepted...

Page 30: ...0000 when the device is delivered from the factory Make sure to note down any changes to the password as otherwise you will not be able to unlock the keypad yourself Unlocking operating keys 1 Press t...

Page 31: ...rd network you should see an additional Ethernet connection e g as an unidentified network 4 Select the link to this Ethernet connection 5 In the pop up window select the Properties button 6 Double cl...

Page 32: ...vice connector to the Commubox 3 Connect the Commubox via the USB connection to the computer on which FieldCare is installed Establishing the data connection 1 Start FieldCare 2 Establish a connection...

Page 33: ...anguage Setting the language via the menu The Commissioning Wizard starts when you boot the device for the first time You can select the language here Alternatively the language can also be set in the...

Page 34: ...figuration of one or more sampling programs max 3 Some settings can be made for all program types Sampling mode Sampling volume for peristaltic pump Sampling interval for time and flow paced sampling...

Page 35: ...munication and sampling can be made at all times in the sampler Device tag Date Time Sampling Display Device restart Factory default Webserver optional Firmware update Activation codes Change key lock...

Page 36: ...he Commissioning Wizard In the Guidance menu start the Commissioning wizard and follow the instructions The current input or binary input can now be selected in the Commissioning wizard Configuring th...

Page 37: ...t the distributor position In the case of peristaltic pumps you can also change the sample volume 3 After a manual sampling has been performed press ESC to display and resume an active program The sam...

Page 38: ...es at the sampling interval the shortest sampling interval at the maximum pulse frequency can be set Example With a maximum flow rate of 600 m3 21188ft3 h the pulse frequency at 5 m3 176 57 ft3 is 120...

Page 39: ...citing only the error number 11 1 2 Device specific errors Problem Possible cause Tests and or remedial measures Dark display No supply voltage Check if supply voltage applied Base module defective Re...

Page 40: ...ive Have repaired by Endress Hauser Service Incorrect pump tubing Only use the original pump tubing Sensory mechanism is faulty Replace sensory mechanism contact Endress Hauser Service Load too large...

Page 41: ...takes samples correctly Immediate measures are not necessary However proper maintenance efforts would prevent a possible malfunction in the future Message text 11 5 Overview of diagnostic information...

Page 42: ...ture regulation possible for the sample compartment Unable to cancel the sampling program Contact Endress Hauser Service 313 Safety sensor M On On Safety switch LF2 for sample sensor active Contact el...

Page 43: ...n arm F On On Distribution arm zero point not found during reference run 1 Perform the distribution arm test under Menu Diagnostics System test Distribution arm 2 Contact Endress Hauser Service 329 Pu...

Page 44: ...time winter time active 346 Time changeover M On Off Daylight saving time winter time setting Daylight saving time active 347 No sample confirm F On On Sampling command has not been processed 1 Check...

Page 45: ...D card 80 full 1 Replace SD card with empty card 2 Clear SD card 3 Set logbook properties to ring buffer under Logbooks 537 SD card 100 M On Off SD card 100 full No longer possible to write to the car...

Page 46: ...mA S On On Current output range exceeded 973 Current Input 4 mA S On On Current output range undershot 974 Diagnostics confirm C Off Off User has acknowledged the message displayed in the measuring m...

Page 47: ...Yes Data logbook for sensors optional Data logbooks 150 000 Yes Yes Yes Yes Debugging logbook Debug events only accessible by entering the special service activation code 1000 Yes No Yes Yes 1 Data in...

Page 48: ...11 2011 14 02 20 23 11 2011 11 25 32 126 00 nA 34 00 nA 09 11 2011 14 02 20 23 11 2011 11 25 32 6 00 pH 09 11 2011 14 02 20 23 11 2011 11 25 32 09 11 2011 14 02 20 23 11 2011 11 25 32 12 00 pH A00166...

Page 49: ...le filling is selectively overwritten when the following event occurs When the first bottle is reached in situations where Continuous operation is configured as the end of the program in the program s...

Page 50: ...ss com device viewer Software version Display of the current version Sw version FMSY1 Display of the current version FMSY1 proj version Display of the current version SD card Information about the tot...

Page 51: ...ump suction Pump purge to stop press ESC and Pump suction to stop press ESC Current pump operating time Power supply The current supply voltage is displayed With AC power supply 24 V 0 5 V Vacuum The...

Page 52: ...Device restart or Factory default Parameter description Function Info Device restart Restart and keep all the settings Factory default Restart with factory settings Settings that have not been saved...

Page 53: ...asured values are listed read only Temperature Binary input Current total capacity state Current input Current flow Alarm relay Current function state low high 11 11 Firmware history Date Version Chan...

Page 54: ...pare parts With genuine parts the function accuracy and reliability are also ensured after maintenance work LCAUTION Possibility of microbiological contamination of content of sample bottles Minor to...

Page 55: ...s started The reference point is in the middle at the front For the version with a distributor plate the reference point is at the arrow in the middle of the plate With Adjust you can correct the dist...

Page 56: ...the intake hose at the lock item 5 to the open position and pull the hose upwards to disconnect it 4 Release the air hose item 4 and remove the dosing glass item 2 along with the outflow hose item 1 f...

Page 57: ...ed volume under Sample volume 3 Start sampling 12 1 3 Replacing the pump tube LWARNING Rotating parts Minor to medium injury possible Take the sampler out of service before opening the peristaltic pum...

Page 58: ...screw it tight 8 Close the pump bracket 9 To avoid incorrect metering reset the tube life to zero under Menu Diagnostics Operating time information Pump tube life using the Reset function 10 Calibrate...

Page 59: ...adapter nut on the intake hose item 6 2 Turn the intake hose at the lock item 5 to the open position and pull the hose upwards to disconnect it 3 Release the air hose item 4 and remove the dosing gla...

Page 60: ...ings to the left and right of the pressure sensor item 2 Clean the tube piece carefully with a bottle brush and rinse it with clear water 6 Reconnect the sample supply to the tube connection and put t...

Page 61: ...on pan 2 Remove the distribution arm 3 Spray clean the sample compartment with a water hose You can wash the PE and glass bottles in a dishwasher at 60 C Ventilator and liquefier 1 2 A0013898 29 Clean...

Page 62: ...3 2 Return The product must be returned if repairs or a factory calibration are required or if the wrong product was ordered or delivered As an ISO certified company and also due to legal regulations...

Page 63: ...der no Complete suction line 71111233 Suction line ID 10 mm 3 8 PVC clear reinforced fabric length 10 m 33 ft suction head V4A 71111234 Suction line ID 10 mm 3 8 EPDM length 10 m 33 ft suction head V4...

Page 64: ...1136101 Kit CSF48 Retrofit kit door stop 2x Order no Suction head 71111184 Suction head V4A for ID 10 mm 3 8 1 pc 71111185 Suction head V4A for ID 13 mm 1 2 1 pc Order no Communication software 711108...

Page 65: ...12 to 30 V galvanically isolated Signal characteristics Minimum pulse width 100 ms Signal edge Low high Temperature input Measuring range 30 to 70 C 20 to 160 F Accuracy 0 5 K Type of input Pt1000 Ana...

Page 66: ...e configuration measured values diagnostic messages logbooks and service data via standard WiFi WLAN LAN GSM or 3G routers with a user defined IP address TCP port 80 Supported features Remote controll...

Page 67: ...ic pump 5 ml 0 17 fl oz or 5 of the set volume Repeatability 5 Intake speed 0 5 m s 1 6 ft s for 13 mm 1 2 in ID as per EN 25667 ISO 5667 CEN 16479 1 0 6 m s 1 9 ft s for 10 mm 3 8 in ID as per 5893 U...

Page 68: ...ic compatibility EMC Interference emission and interference immunity as per EN 61326 1 2013 Class A for Industry 15 7 Process Medium temperature range 2 to 50 C 36 to 122 F Process pressure range Unpr...

Page 69: ...em outflow hose Silicone Pump tube Silicone Distribution arm Plastic PP Distribution arm cover Plastic PE Distribution plate Plastic PS Composite container bottles Plastic PE Intake hose Plastic PVC E...

Page 70: ...tection 25 Event logbook 47 F Firmware history 53 I Incoming acceptance 10 Input output 65 Inputs outputs 52 Intended use 6 L Laying the cable 23 Logbooks 47 M Maintenance 54 Materials 69 Measuring ra...

Page 71: ...Input 65 Mechanical construction 68 Output 65 Performance characteristics 67 Protocol specific data 66 Relay outputs 66 Technical personnel 6 Troubleshooting 39 Diagnostic information 40 General trou...

Page 72: ...www addresses endress com 71571081 71571081...

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