Emery Thompson CB-200 Manual Download

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v. 3.07

EMERY THOMPSON

BATCH FREEZER

INSTALLATION

OPERATING, MAINTENANCE

AND CLEANING MANUAL

MODEL CB-200 COUNTERTOP

Summary of Contents for CB-200

Page 1: ...0 v 3 07 EMERY THOMPSON BATCH FREEZER INSTALLATION OPERATING MAINTENANCE AND CLEANING MANUAL MODEL CB 200 COUNTERTOP ...

Page 2: ...w England Style Frozen Lemonade Your new machine has been built for speed versatility and longevity as well as safety It has been meticulously crafted and tested to give you many years of satisfied service Please be sure to go over the entire instruction manual prior to using your new machine STATE LAW REQUIRES THAT THE ELECTRIC POWER TO THIS MACHINE BE INSTALLED BY A LICENSED ELECTRICIAN ONLY FAI...

Page 3: ...ction manual and especially read the warnings It s a lot of money to spend and not operate it properly 2 If the scraper blades the two long pieces of Delrin plastic are not installed properly the machine will start making noise in a few minutes and either freeze up or take three times as long to make a batch The curved tip of the blade goes to the back of the machine and the other tip of the blade...

Page 4: ...achine Why Because it takes a very long time to freeze 40 minutes or more as compared to of that time in your new Emery Thompson And it has little or no freezing capabilities beyond your home refrigerator Your Emery Thompson has tremendous freezing ability But without the proper level of solids your recipe is going to freeze up in a modern piece of dairy equipment Solids come in the form of sugars...

Page 5: ...AUTION On 115 volt models of the CB200 Be sure that the batch freezer is the ONLY appliance running on the circuit you use otherwise overload WILL occur No toasters No blenders No microwaves No coffeepots No irons ...

Page 6: ...DEPENDING ON THE MANUFACTURING DATE OF YOUR MACHINE THERE ARE TWO FEATURES THAT MAY HAVE CHANGED 1 The refrigeration control is a toggle switch 2 We have incorporated an external resettable circuit breaker located at the top rear panel of the machine ...

Page 7: ...VIEW page 7 Section 1 UNPACKAGING page 8 Section 2 WORK AREA REQUIREMENTS page 9 Section 3 SAFETY page 10 Section 4 OPERATION page 12 Section 5 CLEANING ASSEMBLY AND SANITIZING page 14 Section 6 CARE and MAINTENANCE page 16 Section 7 RECIPES page 18 Section 8 PARTS DIAGRAMS page 20 DIAGRAM 3 A DIAGRAM 3 B DIAGRAM 5 A page 20 page 21 page 22 Section 9 WARRANTY page 23 ...

Page 8: ... 7 v 1 23 Section 1 OVERVIEW ...

Page 9: ...Begin by cutting all the way around the cardboard box at 2 above the pallet surface Use a short box cutter and go around the box several times to cut all the way through the cardboard Once cut through lift the box straight up and off the pallet machine Carefully remove the shrink wrap off of the exterior of the machine The machine is bolted through its feet from the underside of the pallet Use a 1...

Page 10: ...red to a dedicated and fused 20 amp circuit Your machine has a wiring tag on its cord as well as electrical specifications on its serial number tag on the rear of the machine Your electrician can also call us for technical information if necessary during business hours Clearance around the machine is critical for airflow and performance Also please be sure to remove all plastic protective film fro...

Page 11: ...Also in combination with the discharge chute funnels product into smaller containers neatly The sides front and rear section of the machine have ventilation openings in them All but the rear panel are louvered to deflect food and splashing liquids away from the inside Never spray water directly at into these openings If your machine is set up with a plug on the end of its cord make absolutely sure...

Page 12: ... outlet DO NOT operate the machine unless it is properly assembled and all guards are in place DO NOT force any of the washable parts together or into on the machine All parts should fit together easily DO NOT operate the machine with the freezing cylinder empty DO NOT turn on the machine s refrigeration switch with only water in the freezing cylinder DO NOT let your product over freeze during pro...

Page 13: ...igeration and is an ON OFF toggle switch Turning the switch on will start the refrigeration process Products freeze at different times so it is best to log actual freezing times for repeatability Eight to ten minutes is a good starting point NEVER LEAVE THE MACHINE UNATTENDED WHILE IN OPERATION As mentioned in the above paragraph if the machine is allowed to run too long or left unattended it will...

Page 14: ...e beater switch upper left turn the toggle switch to the ON position check the stiffness of the mix by slightly and quickly opening the gate to allow a small amount of product to come out when the desired stiffness is achieved MAKE SURE you immediately turn off the refrigeration open the discharge gate and allow the product to come out as fast as it will flow and fill your container s See the next...

Page 15: ... the parts to be cleaned are dishwasher top rack safe or can be manually cleaned with warm water and dish washing detergent along with an abrasive hand pad The inside surface of the freezing cylinder will have to be manually washed with detergent and thoroughly rinsed Once the parts have been hand or machine washed then dried there are three areas that require a coating of food grade grease on the...

Page 16: ...ut the door in place on the two mounting studs The nose of the dasher shaft should go into the round bushing in the door Now install and evenly tighten each of the two knurled knobs The unit is now ready for sanitizing Sanitization is the important step of using a chemical to kill any remaining bacteria just prior to introducing food products to the machine Emery Thompson uses and recommends the s...

Page 17: ...l heavy gauge stainless steel and will only require a daily wipe down w a mild detergent and warm water Using a stainless steel cleaner polish will also help keep it looking new There are three areas mentioned previously that require food grease to be applied daily the area of the dasher shaft that goes through the rear bushing in the cylinder the door face where the gate slides against it and the...

Page 18: ...door seal 4 000 hrs 4 years Part SPRG006 spring gate pressure 4 000 hrs 4 years If your batch freezer has been stored in an unheated area and is brought into a warm area for use allow it to sit for at least 12 hours in the warmer temperature condensation could build up on cold surfaces Never transport store or use your machine in any position other than upright on its feet Oil in the refrigeration...

Page 19: ...gar with the water in a clean container until the sugar is dissolved Slowly pour this into your CB200 machine Add the lemon juice and lemon zest start the dasher and set at 234 RPM Then turn on the refrigeration and freeze for 8 10 minutes depending on desired consistency Store and serve at 16 degrees F Coffee Ice Cream 2 quarts 14 ice cream mix 1 2 ounce of vanilla extract 1 ounces Taster s Choic...

Page 20: ...ssolved Slowly pour this and the remaining ingredients into the machine start dasher then the refrigeration Freeze for approximately 12 minutes Fresh Mango Sorbet 1 pound of sugar 26 ounces of tap water 3 pounds of fresh mango juice of one lemon Mix the sugar with the water in a clean container until the sugar is dissolved Slowly pour this and the remaining ingredients into the machine start dashe...

Page 21: ... 20 v 1 23 Section 8 PARTS DIAGRAMS ...

Page 22: ... 21 v 1 23 Section 8 PARTS DIAGRAMS Cont d ...

Page 23: ... 22 v 1 23 Section 8 PARTS DIAGRAMS Cont d ...

Page 24: ... plant of the company located at 15350 Flight Path Drive Brooksville FL 34604 U S A Labor and Transportation Charges Emery Thompson Machine and Supply Company assumes no liability under the warranty for any transportation charges or labor expenses incident to its work under this warranty such transportation expenses and labor costs to be assumed and paid by the Purchaser Use and Care of Machine Pu...

Page 25: ...AR PURPOSE THE ORIGINAL OWNER S SOLE REMEDY WITH RESPECT TO ANY EMERY THOMPSON FREEZER SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS UNDER THE TERMS OF THIS WARRANTY WHAT IS NOT COVERED BY THIS WARRANTY Emery Thompson Machine s sole obligation under this warranty is limited to either repair or replacement of parts subject to the additional limitations below This warranty neither assumes n...

Page 26: ...R DAMAGED COMPONENTS RESULTING FROM ELECTRICAL POWER FAILURE THE USE OF EXTENSION CORDS LOW VOLTAGE OR VOLTAGE DROPS TO THE UNIT THERE ARE NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO DISTRIBUTOR DEALER OR OTHER PERSON IS AUTHORIZED TO MAKE ANY COMMITMENT OR ASSUME ANY LIABILITY ON BEHALF OF EMERY THOMPSON MACHINE AND SUPPLY COMPANY INC BEYOND THIS WARRANTY THERE A...

Page 27: ...rd Artisan Gelato all old world water ice ITALIAN ICE sorbet sorbetto products and Dairy Free Ice cream In 2005 we sold our New York facilities to the New York Yankees Organization and built an all new manufacturing facility north of Tampa in Brooksville Florida The factory features state of the art manufacturing techniques and its own TV studio for photo shoots recording and web broadcasting Our ...

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