Emerson Rosemount Analytical 1054B C Instruction Manual Download

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Summary of Contents for Rosemount Analytical 1054B C

Page 1: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

Page 2: ...Model 1054B C Conductivity Microprocessor Analyzer Instruction Manual PN 51 1054BC rev B April 2003 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ... to follow the proper instructions may cause any one of the following situations to occur Loss of life personal injury property damage damage to this instrument and warranty invalidation Read all instructions prior to installing operating and servicing the product If this Instruction Manual is not the correct manual telephone 1 949 757 8500 and the requested manual will be provided Save this Instr...

Page 4: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 5: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 6: ... 19 4 2 Alarm 1 and 2 21 4 3 Interval Timer 22 4 4 Temperature 23 4 5 Current Output 23 4 6 Defaults 24 4 7 Alarm Setpoint 25 4 8 Output Scale Expansion 26 4 9 Simulate Output 27 5 0 START UP AND CALIBRATION 28 5 1 General 28 5 2 Entering Cell Constant 28 5 3 Temperature Calibration 28 5 4 Initial Loop Calibration 28 5 5 Routine Standardization 30 5 6 Sensor Maintenance 30 6 0 KEYBOARD SECURITY 31...

Page 7: ...2 4 3 Timer Diagram for One Cycle 22 4 4 Temperature Configuration 23 4 5 Current Output Configuration 23 4 6 Default Configuration 24 4 7 Alarm Setpoint 25 4 8 Output Scale Expansion 26 4 9 Simulate Current Output 27 8 1 Simulate Conductivity Input 36 LIST OF TABLES Table No Title Page 1 1 Conductivity Range 3 1 2 Replacement Parts 4 1 3 Accessories 4 3 1 Key Description 16 3 2 Information Mnemon...

Page 8: ...st process value and the relays will be set to their default settings Dual alarms are a standard feature on the Model 1054B and are programmable for either high or low operation Alarm 2 may be programmed as a fault alarm Both alarms feature independent setpoints adjustable hys teresis and time delay action The time delay is conven ient when an alarm is used for corrective action such as shutting d...

Page 9: ... at 115 230 Vac or 550 ohms maximum load at 100 200 Vac Direct or Reverse Output Dampening 0 255 seconds Code 20 Wall Mount Enclosure does not meet CE requirements Includes latches and mounting feet EMI RFI EN61326 LVD EN61010 1 Ambient Temperature 20 to 65 C 4 to 149 F Ambient Humidity LED max 95 RH LCD max 85 RH 50 C Alarms Dual field selectable High Low High High Low Low Alarm 2 configurable as...

Page 10: ...p to 90 full scale Span from 10 to 100 full scale Accuracy 0 5 of reading Repeatability 0 25 of reading Stability 0 25 month non cumulative Temperature Effect 0 02 of reading C Temperature Compensation 20 to 200 C 4 to 392 F automatic or manual Temperature Slope Adjustment 0 5 C RECOMMENDED SENSORS Model 140 Retractable Conductivity Model 150 Insertion Submersion Conductivity Model 400 Screw in Co...

Page 11: ...y 23245 01 PCB LED Digital Display 23740 00 PCB Motherboard 23695 04 Keyboard Overlay LCD Version 23695 05 Keyboard Overlay LED Version 33469 00 Enclosure Body 33470 00 Enclosure Rear Cover 32938 00 Gasket Rear Cover 9100157 Fuse 0 1A 3AB 250V Slo Blow 9100160 Fuse 250A 125V 9100189 Fuse 750A 125V TABLE 1 2 Replacement Parts CODE STANDARD ENCLOSURE OPTIONS 01 LCD Display 02 LED Display CODE OPTION...

Page 12: ...s provided are self tapping Tap the screw the full depth of the mounting latch refer to side view leaving a gap greater than the thickness of the cutout panel 3 Align the latches as shown and insert the analyz er enclosure through the front of the panel cutout Tighten the screws for a firm fit To avoid damag ing the mounting latches do not use excessive force 4 Replace the front panel assembly Cir...

Page 13: ...reaker or switch The cir cuit breaker or the switch must be locat ed in close proximity to the instrument and identified as the disconnecting device for the instrument 2 4 1 Power Input Wiring The Model 1054B can be configured for either 115 VAC or 230 VAC power Connect AC power to TB1 8 and 9 115 VAC or TB1 7 and 8 230 VAC ground to the ground terminal at TB3 8 refer to Figure 2 6 CAUTION The sen...

Page 14: ...TION 2 0 INSTALLATION FIGURE 2 1 Panel Mounting Cutout WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG NO REV 41054B01 B Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 15: ...8 MODEL 1054B C SECTION 2 0 INSTALLATION FIGURE 2 2 Panel Mounting Tab Installation DWG NO REV 41054A26 A Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 16: ...9 MODEL 1054B C SECTION 2 0 INSTALLATION FIGURE 2 3 Wall Mounting J Box Installation DWG NO REV 41054A27 A Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 17: ...ON 2 0 INSTALLATION FIGURE 2 4 Wall Mounting J Box Wiring WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG NO REV 41054B14 B Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 18: ...ODEL 1054B C SECTION 2 0 INSTALLATION MILLIMETER INCH DWG NO REV 41054B02 D FIGURE 2 5 Pipe Mounting Installation Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 19: ...12 FIGURE 2 6 Electrical Wiring MODEL 1054B C SECTION 2 0 INSTALLATION DWG NO REV 41054B04 D Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 20: ... 2 0 INSTALLATION FIGURE 2 7 Wall Mount Enclosure Option 20 DWG NO REV 41054B43 A WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 21: ...rameters other than the primary param eter 2 Edit setpoints for alarms set up specific output current value for simulation calibrate tempera ture conductivity etc 3 Configure display for temperature units for auto matic temperature compensation alarm usage setting timer functions security and output range To view and not change parameters other than the pri mary parameter requires only a simple ke...

Page 22: ...item selection These keys perform the fol lowing functions A SELECT Shift ç Key This key is used to select the displayed menu or for shifting to the next digit in the Numeric Display B SCROLL Key é This key is used to scroll through menu when selected or scroll through digits on the active flash ing Numeric Display or move the deci mal point and µS mS display Holding key down auto scrolls display ...

Page 23: ...item flashing into memory Two Point temperature slope calibra tion Displays Alarm 1 setpoint Set Function w SELECT Sets Alarm 1 setpoint Displays conductivity Set Function w SELECT One point standardization of conductivity PV Process Variable Initiates or removes analyzer from hold con dition Displays process temperature C or F Set Function w SELECT One point standardization of temperature Display...

Page 24: ...ity Code cnt Timer count CUr Config current output Cur Config fault output cur Default current setpoint dAY Days dFt Fault Configuration d O Display output d t Display temperature doc Display output in mA doF Delay off time don Delay on time dPn Dampen output dtS LCD LED Display test dur Timer duration DF Temperature F Fct Calibration Factor FLt Use alarm as fault alarm Hi Relay action high H L Al...

Page 25: ...Int t C OUt UEr dFt dtS COd SEt Hi Lo tOn int cnt ont OFt dur tiL oFF on SEC uin hr dAY F C doc Pct on oFF non non cur rL1 rL2 Cur SHO on oFF On FLt OFF 420 020 d t Atc dPn CUr d O FIGURE 3 5 Set Menu Items Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 26: ...nstalling it 1 Power up the analyzer Only power input wiring is required for analyzer configuration Refer to Section 2 4 1 The analyzer s display will begin showing values and or fault mnemonics All fault mnemonics will be suppressed while the analyzer is in Set Mode the fault flag will continue to blink 2 Enter Set Mode Pressing the ACCESS key twice in rapid succession will place the analyzer in ...

Page 27: ...299 9 sec 1 Second _________ 5 Off Time OFt 0 to 299 9 sec 1 Second _________ 6 Duration dur 0 to 299 9 sec 2 Seconds _________ D Temperature Setup t C 1 Display Temperature d t C F C _________ 2 Automatic Temperature Compensation on _________ Atc on oFF a Manual Temp Value 20 C to 200 C _________ E Current Output Setup OUt 1 mA Output CUr 020 420 420 _________ 2 Display Current Output d O Pct doc...

Page 28: ...c doF Sets time delay for relay deactivation after alarm set point is reached May be set from 0 to 255 seconds Alarm state restarts time from zero Use when a fixed time should pass before relay deactivation occurs 4 2 1 Alarm Configuration AL1 AL2 Refer to Figure 4 1 1 Enter Set Mode by pressing ACCESS key twice 2 SCROLL é until AL1 or AL2 appears on the dis play 3 SELECT to move to the next menu ...

Page 29: ...er the number of on periods per cycle May be set from 1 to 60 on periods D Duration of On Periods Display Mnemonic ont Select this item to enter the relay activation time for each on period May be set from 0 1 to 299 9 sec onds E Duration of OFF Periods Display Mnemonic OFt Select this item to enter the relay deactivation time between each on period during the control cycle Valid when cnt is 2 or ...

Page 30: ...d value ENTER value into memory 9 Repeat Steps 4 8 as required for other item 10 Press the ENTER key to return to Set Menu 4 5 CURRENT OUTPUT Display Mnemonic is OUt This item is used to configure the output signal A Output Dampening Display Mnemonic dPn Dampens the response of the signal output This option is useful to minimize the effect of a noisy reading The number entered is the sample time i...

Page 31: ...e 2 SCROLL é until dFt appears on the display 3 SELECT to move to the next menu level rL1 will display 4 SCROLL é then SELECT desired item 5 Display will show next item selection SCROLL é and ENTER desired item 6 Repeat Steps 4 and 5 as required for other default settings rL2 and Cur If cur is selected for Cur press ENTER then use the SCROLL é and SHIFT ç keys to enter the desired current value in...

Page 32: ...flashing 4 SCROLL é and SHIFT ç to display the desired value 5 ENTER value into memory 6 Repeat Steps 2 to 5 for the second setpoint NOTE Selection of µS mS and decimal posi tions is achieved by pressing SHIFT ç until the µS mS flag flashes then SCROLL é until the desired combina tion of decimal position and mS quick flashing µS slow flashing flag are dis played NOTE Alarm logic may be changed fro...

Page 33: ...ensure that the analyzer is not in Set Mode 2 Press the ALARM 2 key twice The display will show H I briefly then display the FULL SCALE point 3 Press SELECT to adjust the value The display will acknowledge briefly with AdJ followed by the Numeric Display with digit flashing 4 SCROLL é and SHIFT ç to display the desired value 5 ENTER value into memory The display will show HI and display the entere...

Page 34: ...on the display will be removed and the display will stop flashing B Simulate Output in Current SiC The output can be simulated in mA units if d O in Section 4 5 was con figured to display current doc 1 Press the PV key once to insure that the analyz er is not in the Set Mode 2 Press the OUTPUT key twice The display will show dOC briefly then display the output value in mA 3 Press SELECT to simulat...

Page 35: ... Allow the reading to sta bilize to insure that the sensor has acclimated to the process temperature 2 Compare the analyzer reading to a calibrated temperature reading device If the reading requires adjusting proceed to Step 3 otherwise go to Section 5 4 3 Press the TEMP key then the SELECT key to correct the temperature display The analyzer will display AdJ briefly then the Numeric Display will s...

Page 36: ...wer process temperature and the T is the difference between the maximum and mini mum process temperature EXAMPLE SLOPE C 45K 35K 1 X100 60 50 10 2 8 C B Single Point Calibration Slope Known This is the recommended procedure for the initial calibration if the temperature slope of the process is known If you do not know the exact temperature slope value but wish to approximate it refer to the follow...

Page 37: ... flashing digit 5 The corrected conductivity reference value may be determined by multiplying the value in Step 2 C2 by the value noted in Step 3 C3 and divid ing the product by the analyzer value from Step 1 C1 C2 x C3 CRV C1 Enter this corrected reference value in the analyz er using the SCROLL é and SHIFT ç keys Then press ENTER 6 Note the cell factor value Fct Press the ACCESS key twice quickl...

Page 38: ...eory and conductance information for commonly used chemicals 6 1 GENERAL Display Mnemonic COd Select this fea ture to display the user defined security code Any three digit number may be used for this code 000 will disable the security feature This item is used to pre vent accidental changes to the calibration and configu ration of the analyzer When activated the analyzer will allow all read funct...

Page 39: ...tem will display a history of the two most recent fault conditions unless SHO was cleared Refer to Section 4 6 NOTE If the analyzer is in hold and a fault occurs the mnemonic HLd will display during the fault sequence 8 1 1 Fault Mnemonics Table 8 1 below lists the fault mnemonics and describes the meaning of each 8 1 2 Temperature Compensation Table 8 2 below is a ready reference of RTD resistanc...

Page 40: ...res 1 Disconnect the Sensor input leads from TB2 1 3 6 and 7 2 Install decade box or resistor leads to TB2 1 and 3 If decade box is not available simulate desired conductivity input by either calculating using the for mula given in Figure 8 1 or by using the Conductivity vs resistance Table in Figure 8 1 3 Install a jumper between TB2 6 and 7 Check wiring with Figure 8 1 4 Power up instrument and ...

Page 41: ...e SEn 1 Open wire between sensor 1 Repair wire check connection and analyzer 2 Cable length has been exceeded 2 Locate analyzer within 250 ft Maximum cable length 250 ft of sensor Fault code EEP 1 Defective EEPROM 1 Replace CPU PCB Fault code CHS 1 Defective CPU 1 Replace CPU PCB No alarm relay closure 1 Defective power card 1 Replace power PCB 2 Defective CPU 2 Replace CPU PCB No output current 1...

Page 42: ...y for reprogramming Power Board Replacement If it becomes necessary to replace the power board the CPU board will need to be recalibrated following the specific procedures that are included with the power board Failure to follow these procedures exactly will cause the microproces sor to be improperly programmed and require the return of the analyzer to the factory for reprogramming 8 2 5 Instrumen...

Page 43: ...LESHOOTING Formula 1 Conductivity ____________ X 1 000 000 Resistance Table Conductivity µmhos vs Resistance ohms 10 100 000 100 10 000 1 000 1 000 10 000 100 20 000 50 Decade Box or Resistor Jumper Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 44: ...e your Letter of Transmittal and the completed copy of the Return of Materials Request form If possible pack the materials in the same manner as it was received IMPORTANT Please see second section of Return of Materials Request Form Compliance to the OSHA requirements is mandatory for the safety of all personnel MSDS forms and a certification that the instruments have been disinfected or detoxifie...

Page 45: ...__________________________________________________________________ ______________________________________________________________________________________________________ WARRANTY REPAIR REQUESTED n YES REFERENCE ORIGINAL ROSEMOUNT ANALYTICAL ORDER NO ________________________________________ CUSTOMER PURCHASE ORDER NO _________________________________________________ n NO PROCEED WITH REPAIRS INVOI...

Page 46: ...zed Seller representative All costs of dismantling reinstallation and freight and the time and expenses of Seller s person nel for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Seller Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty peri od or ninety 90 days whic...

Page 47: ...AILABLE ON OUR WEB SITE http www raihome com Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine CA 92606 USA Tel 949 757 8500 Fax 949 474 7250 http www raihome com Rosemount Analytical Inc 2003 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 48: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

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