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Reference Manual 

00809-0100-4235, Rev BA
April 2007

www.emersonprocess.com/rosemount/nuclear

Rosemount 1152 Alphaline

®

Nuclear Pressure Transmitter

Product Discontinued

Summary of Contents for Rosemount 1152 Alphaline

Page 1: ...Reference Manual 00809 0100 4235 Rev BA April 2007 www emersonprocess com rosemount nuclear Rosemount 1152 Alphaline Nuclear Pressure Transmitter Product Discontinued ...

Page 2: ...Effect Date 1 6 6 Mounting Bracket Carbon steel AISI 1010 or JIS G3131 SPHC P O with polyurethane paint or 316L SST 3 13 09 1 24 11 2 6 6 Process Flange CF3M Cast version of 316L SST Drain Vent Valves 316L SST 10 21 09 3 6 6 Electronics Housing Low copper aluminum with polyurethane paint or austenitic stainless steel 1 24 11 ...

Page 3: ...nt contact for all Rosemount equipment service needs If at any time you are not sure what to do you have a question about using the product or you have a service or support request call the center toll free at 1 800 654 RSMT 7768 This contact is your fastest link to quick and complete answers about any Rosemount Group product or service Alphaline Rosemount and the Rosemount logotype are registered...

Page 4: ... 344 1975 per Report D8800058 and is manufactured to the requirements of NQA 1 10CFR50 Appendix B quality assurance programs and 10CFR Part 21 To ensure compliance with 10CFR Part 21 the transmitter must comply with the requirements herein throughout its installation operation and maintenance It is incumbent upon the user to ensure that the Rosemount Nuclear Instruments Inc s component traceabilit...

Page 5: ...ce to European Union product requirement CE 2 1 3 1 4 1 5 1 6 1 2 1 3 1 4 1 5 1 6 1 Added table of contents to each section 2 1 2 2 Statement added noting it is the user s responsibility for qualifying 18 NPT connection interfaces 2 5 2 6 Rearranged wording on shielded cable removed reference to Model 353C 2 3 2 4 2 4 2 5 Added nominal to Notes in drawings Changed significant digits to conform to ...

Page 6: ...Reference Manual 00809 0100 4235 Rev BA April 2007 Rosemount 1152 1 2 ...

Page 7: ...put 3 2 Zero Adjustment A and D Output 3 2 Calibration Procedure Zero and Span Adjustment A and D Output 3 2 Linearity Adjustment A and D Output 3 3 Damping Adjustment D Output Only 3 3 Calibration E N and L Output 3 4 Span Adjustment E N and L Output 3 4 Zero Adjustment E N and L Output 3 4 Calibration Procedure Zero and Span Adjustment E N and L Output 3 7 Linearity Adjustment E N and L Output 3...

Page 8: ...Sensing Module Checkout 5 2 Disassembly Procedure 5 3 Process Flange Removal 5 3 Electrical Housing Disassembly 5 4 Removing Sensor Module from Electrical Housing 5 5 Reassembly Procedure 5 5 Connecting Electrical Housing to Sensor Module 5 7 Electrical Housing Assembly 5 7 Process Flange Reassembly 5 7 Post Assembly Tests 5 9 SECTION 6 Specifications and Reference Data Nuclear Specifications 6 1 ...

Page 9: ... and physical transmitter specifications also includes ordering information and a list of spare parts ABOUT THIS TRANSMITTER Rosemount 1152 Pressure Transmitters are designed for precision pressure measurements in nuclear applications requiring reliable performance and safety over an extended service life The Rosemount 1152 transmitter is available with 4 20 or 10 50 mA output The 4 20 mA output h...

Page 10: ...Reference Manual 00809 0100 4235 Rev BA April 2007 Rosemount 1152 1 2 ...

Page 11: ...inimize the effects of temperature gradients and fluctuations and avoid vibration and shock during normal operation Take care when designing the measurement to minimize the error caused by incorrect installation MECHANICAL CONSIDERATIONS This section contains information you should consider when preparing to mount the transmitter Read this section carefully before proceeding to the mechanical inst...

Page 12: ... transmitter readings For differential transmitters balance the liquid head on both legs of the impulse tubing For liquid flow or pressure measurements make taps to the side of the line to avoid sediment deposits and mount the transmitter beside or below the taps so that gases vent into the process line see Figure 2 3 on page 2 6 For gas flow or pressure measurements make the taps on the top or si...

Page 13: ... lines and low points in gas lines Use impulse tubing of sufficient diameter to avoid friction effects Ensure that all gas is vented from liquid tubing legs Ensure that the impulse tubing is of adequate strength to be compatible with anticipated pressure For differential transmitters consider the following Keep both impulse legs at the same temperature When sealing fluid is used fill both piping l...

Page 14: ...AND GP 4 5 Max 114 3 4 5 Max 114 3 7 16 20 UNF typical 1 63 41 3 1 2 14 NPT Conduit Connection 2 places Nameplate remove for zero and span adjust Transmitter Circuitry this side Terminal Connections this side 1 4 18 NPT Pressure Connection typical Dim A 3 4 86 4 7 16 14 UNC 4 places Pressure RangeCode Dimension A 3 4 5 2 13 54 6 7 2 19 55 6 8 2 25 57 2 9 2 28 57 9 0 2 33 59 1 Drain Vent Valve 2 9 ...

Page 15: ...um Housing with Painted Carbon Steel Bracket Shown in Typical Mounting Configuration 2 81 71 4 4 1 104 2 81 71 4 2 62 66 5 4 5 114 3 1 41 35 8 2 62 66 5 4 93 125 4 97 126 2 2 22 56 4 2 75 69 9 NOTE All dimensions are nominal in inches millimeters Mounting Bracket for SST Housing with SST Bracket Shown in Typical Mounting Configuration PANEL MOUNTING HOLE PATTERN 2 75 69 9 4 93 125 1 41 35 8 1 41 3...

Page 16: ...r etc With 4 20 mA output electronics the power supply must supply at least 12 volts to the transmitter terminals at 30 mA overscale signal or the maximum output current required for proper system operation With 10 50 mA output electronics the power supply must provide 30 volts minimum to the transmitter terminals at 90 mA overscale signal or the maximum output current required for proper system o...

Page 17: ...cross the load depending on choice of grounding This impressed voltage which is seen as high frequency noise has no effect on most instruments Computers with short sampling times in a circuit where the negative transmitter terminal is grounded detect a significant noise signal Filter this signal out by using a large capacitor 1 µf or a 32 000 Hz LC filter across the load Signal loops grounded at a...

Page 18: ...rque each bolt to 19 ft lb 26 N m 2 Attach the transmitter to the mounting bracket see Figure 2 2 on page 2 5 Use the four 7 16 20 bolts with washers supplied with the unit Torque each bolt to 21 ft lb 29 N m Conduit 1 Seal the conduit threads with thread sealant such as Grafoil tape Conduit threads mate with a standard 14 NPT male fitting 2 Starting at zero thread engagement install the conduit i...

Page 19: ...he cover with alcohol Lubricate replacement O ring with O ring grease RMT P N 01153 0248 0001 or P N 01153 0053 0001 The transmitter was qualified using Dow Corning 55 Silicone O ring Grease 5 Spray the inside threads of the electronics covers with cover lubricant RMT P N 01153 0333 0001 if necessary If covers are already sufficiently lubricated do not spray 6 Carefully replace the cover and tight...

Page 20: ...Reference Manual 00809 0100 4235 Rev BA April 2007 Rosemount 1152 2 10 ...

Page 21: ...rity Adjustment A and D Output Damping Adjustment D Output Only Calibration E N and L Output Span Adjustment E N and L Output Zero Adjustment E N and L Output Calibration Procedure Zero and Span Adjustment E N and L Output Linearity Adjustment E N and L Output Damping Adjustment E N and L Output Correction for High Line Pressure All Output Codes Span Zero CALIBRATION A AND D OUTPUT See Nuclear Reg...

Page 22: ...e top of the span may not exceed the upper range limit Calibration Procedure Zero and Span Adjustment A and D Output NOTE The Rosemount 1152 Pressure Transmitter contains electronic circuit boards which may be static sensitive NOTE Covers need not be removed for zero and span adjustment The zero adjustment has very little effect on the span Span adjustment may have a slight effect on zero and has ...

Page 23: ...source by selecting one of four time constant settings The available settings provide time constant values 63 2 percent of total response between 0 2 seconds 1 and 2 0 seconds These time constants are selected by manually setting a four position rotary switch located on the amplifier board The switch positions are labeled 1 2 3 and 4 which correspond to time constant values of 0 2 0 5 1 0 and 2 0 ...

Page 24: ...ontinuously adjustable to allow calibration anywhere between maximum span and 1 6 of maximum span For example the span on a Range Code 4 transmitter can be continuously adjusted between 0 25 inH2O and 0 150 inH2O Zero Adjustment E N and L Output The zero on a Rosemount 1152 Transmitter with the E N or L output can be adjusted for up to 500 percent of span suppression or 600 percent of span elevati...

Page 25: ...e achieved by connecting a jumper wire between the middle terminal and the terminal marked EZ elevation or SZ suppression To make large elevation or suppression adjustments using the L output electronics 10 50 mA it is necessary to move a jumper pin assembly on the component side of the amplifier board The jumper pin has three positions as shown in Figure 3 4 on page 3 6 The middle position allows...

Page 26: ...nt side of the amplifier board Jumper pin positions may vary from those shown Unplug the board from the transmitter to access the jumper NOTE The switch is located on the component side of amplifier board Unplug the board from the transmitter to access the switch E or N Output Option 4 20 mA Elevate Zero Suppress Zero Elevation Suppression Setting Suppress Zero Elevate Zero L Output Option 10 50 m...

Page 27: ...e zero adjustment has very little effect on the span The span adjustment however does affect the zero The effect of interaction is more apparent with suppression or elevation The span adjustment changes the zero output and the full scale output by approximately the same percentage Therefore it is best to calibrate the transmitter from zero to the desired span and finish the calibration by adjustin...

Page 28: ...ts zero 1 5 as much as the span the 0 125 mA increase in span causes a 0 025 mA increase in zero Therefore turn the zero adjustment at 50 inH2O until the output reads 20 000 mA The unit should now be calibrated for 0 to 50 inH2O 5 Zero elevation suppression Elevate the zero Turn the zero screw until the output reads 4 mA with 75 inH2O applied to the high side of the transmitter applying 75 inH2O t...

Page 29: ...ng proper electronics soldering techniques Clean solder joints thoroughly with isopropyl alcohol e Plug the amplifier board back in and complete the zero adjustment To suppress zero follow the same procedure except connect the jumper wire between the middle terminal and the terminal marked SZ see Figure 3 5 on page 3 6 Detail C 6 Recheck full scale and zero and fine tune if necessary NOTE There is...

Page 30: ...cover per the instructions provided in Section 5 Maintenance and Troubleshooting Spare cover O rings are supplied with each transmitter Damping Adjustment E N and L Output The E N and L output amplifier boards are designed to permit damping of rapid pulsations in the pressure source by adjusting the trimmer marked damping located on the solder side of the amplifier board The settings available pro...

Page 31: ...ample Range 5 with a 4 20 mA output calibrated for 100 to 300 in H2O to be operated at 1 200 psi line pressure Note that steps 3 6 are omitted for ranges based at zero differential pressure 1 Calibrate the unit per preceding section to output 4 mA at 100 inH2O and 20 mA at 300 inH2O 2 Calculate correction factor 3 Calculate zero adjustment correction in terms of pressure 4 Convert pressure correct...

Page 32: ...the mA correction to the ideal full scale output 20 mA This is the corrected ideal full scale output 11 Readjust the zero and span adjustments for corrected output There is an uncertainty of 0 25 percent of input reading per 1 000 psi 0 5 input reading per 1 000 psi for Range Code 3 associated with the span correction 0 97 300 inH2O 2 91 inH2O 2 91 inH2O 400 inH2O input span 0 73 span 0 73 16 mA 0...

Page 33: ...ential pressure 4 mA at 0 inH2O and 20 mA at 400 inH2O 2 Apply static pressure to both high and low process connections with zero differential pressure across the transmitter and note the zero correction zero shift For example if the output reads 4 006 mA the zero correction is calculated as 4 00 mA 4 006 mA 0 006 mA Note the sign associated with this correction as this result will be added when d...

Page 34: ...Reference Manual 00809 0100 4235 Rev BA April 2007 Rosemount 1152 3 14 ...

Page 35: ...ng order Transmitter Operation The Cell Sensor Demodulator Linearity Adjustment Oscillator Voltage Regulator Zero and Span Adjustments Current Control Current Limit Reverse Polarity Protection TRANSMITTER OPERATION The block diagram in Figure 4 1 on page 4 3 illustrates the operation of the transmitter Rosemount 1152 Alphaline Pressure Transmitters have a variable capacitance sensing element the C...

Page 36: ...ng diaphragm C2 is the capacitance between the low pressure side and the sensing diaphragm Where Iref is the current source Vp p is the peak to peak oscillation voltage f is the oscillation frequency Where Idiff is the difference in current between C1 and C2 Therefore fVp p Iref C1 C2 Idiff fVp p C2 C1 P Constant Idiff Iref C2 C1 C2 C1 ...

Page 37: ...y the capacitance plates on both sides of the sensing diaphragm The capacitance between the sensing diaphragm and either capacitor plate is approximately 150 pf The sensor is driven through transformer windings by an oscillator at roughly 32 kHz and 30 Vp p A and D Output DEMODULATOR CURRENT SOURCE SENSOR OSCILLATOR CURR CONTROL AMP CURRENT SOURCE FEEDBACK RESISTER REVERSE POLARITY PROTECTION E N ...

Page 38: ...enerated through this part of the circuit are summed into the inputs of the oscillator control circuit This provides a programmed correction that raises the oscillator peak to peak voltage to compensate for first order nonlinearity of capacitance as a function of pressure OSCILLATOR The oscillator frequency is determined by the capacitance of the sensing element and the inductance of the transform...

Page 39: ...rent that is sensed and fed back to the current control amplifier CURRENT CONTROLS The current control amplifier consists of an integrated circuit two transistors and associated components The integrated circuit reference voltage is established at the junction of a resistor network The current control amplifier drives the current control to a level such that the current detector feeds back a signa...

Page 40: ...Reference Manual 00809 0100 4235 Rev BA April 2007 Rosemount 1152 4 6 ...

Page 41: ... Section 3 Calibration A calibration check should be conducted after inadvertent exposure to overpressure unless your plant considers this factor separately in the plant error analysis Test terminals are available for in process checks For further checks the transmitter can be separated into three active physical components the sensing module the amplifier board and the calibration board An explod...

Page 42: ...osemount Nuclear Instruments Inc for replacement Because of parts traceability qualification becomes the responsibility of the customer in the event of unauthorized board repairs NOTE When replacing either the A or D output amplifier or calibration board both boards must be replaced with N output amplifier and calibration boards When replacing the E output amplifier or calibration board the boards...

Page 43: ...SSEMBLY PROCEDURE Process Flange Removal NOTE Numbers in parentheses refer to item numbers in Figure 5 2 on page 5 6 NOTE The Rosemount 1152 Pressure Transmitter contains electronic circuit boards which may be static sensitive NOTE Read Process Flange Reassembly on page 5 7 before attempting disassembly Special testing and traceability are required 1 Remove the transmitter from service before disa...

Page 44: ...ader assembly board 10 is permanently attached to the sensor module 24 and contains the temperature compensating resistors Carefully pull this board off the bayonet pins Rotate the board 180 about the axis formed by the connecting leads This allows access to the calibration board 11 5 Disconnect the calibration board 11 by removing the three standoffs 12 and aligning the zero and span adjust screw...

Page 45: ...MBLY PROCEDURE NOTE Numbers in parentheses refer to item numbers in Figure 5 2 on page 5 6 NOTE The Rosemount 1152 Pressure Transmitter contains electronic circuit boards which may be static sensitive Preliminary 1 Replace the cover O rings 2 whenever you remove a cover Clean the sealing areas with isopropyl alcohol if necessary and lightly grease the O ring with Dow Corning 55 Silicone O ring Gre...

Page 46: ...rd 12 Standoff 13 Amplifier Circuit Board 14 Screw 15 Nuts for the Process Flange 16 Not Specified 17 Locknut 18 Valve Stem 19 Valve Seat 20 Not Specified 21 Not Specified 22 Not Specified 23 O ring for Process Flange 24 Sensor Module 25 Process Flange 26 Bolts for the Process Flange 27 Blank Flange Not Shown GP and AP only 28 Panel Mounting Bracket with Bolts 䡬 2 䡬 3 䡬 4 䡬 5 䡬 6 䡬 7 䡬 8 䡬 9 䡬 19 ...

Page 47: ...Lightly grease the O rings with Dow Corning 55 Silicone O ring Grease RMT P N 01153 0248 0001 or P N 01153 0053 0001 Reinstall the adjustment screws and secure with snap rings 6 2 Align the zero and span adjustment screws with the potentiometer stems on the calibration board 11 and push the calibration board onto the bayonet pins 3 Secure the calibration board with the three standoffs 12 The upper...

Page 48: ...ing transmitter assemblies and or parts kits Verify by part number that the appropriate spare parts kit is used for the transmitter range code being re assembled Contact Rosemount Nuclear Instruments Inc if there are any questions 6 Evenly seat the flanges on the sensor housing using a hand torque wrench See Figure 5 2 on page 5 6 to identify the bolts 7 Alternately tighten bolts A and B to 10 ft ...

Page 49: ...ride content of transmitter wetted parts Item s Torque Tolerance Bracket to Mounting Panel Bolts 19 ft lb 26 N m 1 ft lb 1 N m Transmitter to Bracket Bolts 21 ft lb 29 N m 1 ft lb 1 N m Pipe Mount U bolts 19 ft lb 26 N m 1 ft lb 1 N m Drain Vent Valves 7 5 ft lb 10 N m 0 5 ft lb 0 7 N m Covers 16 5 ft lb 22 4 N m 1 ft lb 1 N m Module Neck Lock Nut 35 ft lb 48 N m 1 ft lb 1 N m Flange Bolts See PRO...

Page 50: ... against the total current being drawn for all transmitters being powered Check for shorts and multiple grounds Check for proper polarity at the signal terminal Check loop impedance Check wire insulation to detect possible shorts to ground Impulse Piping Ensure that the pressure connection is correct Check for leaks or blockage Check for entrapped gas in liquid lines Check for sediment in the tran...

Page 51: ... dry lines Transmitter Electronics Check for intermittent shorts or open circuits Make sure that post connectors and the sensor connections are clean and properly installed Transmitter Electronics Failure Determine faulty board by trying spare boards Replace faulty circuit board Power Supply Check power supply output voltage Symptom Potential Source Corrective Action ...

Page 52: ...Reference Manual 00809 0100 4235 Rev BA April 2007 Rosemount 1152 5 12 ...

Page 53: ...gamma radiation at 0 4 Mrad hr dose rate Seismic Accuracy within 0 25 of upper range limit during and after seismic disturbance to 3 g over a range of 5 100 Hz in 3 major axes Steam Pressure Chemical Spray 4 20 mA only Accuracy within 0 75 of upper range limit after sequential exposure to steam at the following temperatures and pressures 316 F 157 8 C 70 psig 482 6 kPa for 1 hour 303 F 150 5 C 55 ...

Page 54: ...nths Temperature Effect Range Codes 4 9 and 0 0 5 upper range limit 0 5 span per ambient temperature change of 100 F 55 6 C Range Code 3 1 0 upper range limit 1 0 span per ambient temperature change of 100 F 55 6 C Overpressure Effect Rosemount 1152DP Maximum zero shift after 2 000 psig 13 8 MPa overpressure Rosemount 1152HP Maximum zero shift after 4 500 psig 31 0 MPa overpressure Range Code Over...

Page 55: ...fect No span effect zero shift of up to 1 inH2O which can be calibrated out FUNCTIONAL SPECIFICATIONS Service Liquid gas or vapor Output 4 20 mA dc or 10 50 mA dc seismic qualification only Power Supply Design limits as shown in Figure 6 1 for 4 20 mA dc and 10 50 mA dc Range Code Overpressure Effect 3 4 2 000 psig 13 8 MPa will cause a zero shift of less than 0 25 of upper range limit 5 8 2 000 p...

Page 56: ...ature Limits Amplifier operating 20 to 200 F 28 9 to 93 3 C Sensing element operating 20 to 220 F 28 9 to 104 4 C Storage 60 to 250 F 51 1 to 121 1 C Humidity Limits 0 to 100 relative humidity NEMA 4X Volumetric Displacement Less than 0 01 in3 0 16 cm3 Turn On Time Two seconds maximum no warm up required Response Time Time constant at 100 F 37 8 C continuously adjustable from 0 2 seconds or less 0...

Page 57: ...specifications overpressure limit is 4 500 psig 31 0 MPa on either side without damage to the transmitter Range Code Pressure Range 3 0 5 to 0 30 inH2O 0 1 24 to 0 7 46 kPa DP units only 4 0 25 to 0 150 inH2O 0 6 22 to 0 37 3 kPa 5 0 125 to 0 750 inH2O 0 31 08 to 0 186 4 kPa 6 0 17 to 0 100 psi 0 0 12 to 0 0 69 MPa 7 0 50 to 0 300 psi 0 0 34 to 0 2 07 MPa 8 0 170 to 0 1 000 psi 0 1 17 to 0 6 89 MP...

Page 58: ...olating Diaphragms 316L SST Drain Vent Valves 316 SST Process Flanges CF 8M Cast version of 316 SST O rings Ethylene Propylene Fill Fluid Silicone Oil Flange Bolts and Nuts Plated alloy steel per ASTM A 540 Electronics Housing Low copper aluminum with epoxy polyester paint or authentic stainless steel Mounting Bracket Carbon steel AISI 1010 or 1020 with epoxy polyester paint or 316L SST Mounting B...

Page 59: ... 0 17 to 0 100 psi 0 0 12 to 0 0 69 MPa 0 17 to 0 100 psi 0 0 12 to 0 0 69 MPa 0 17 to 0 100 psia 0 0 12 to 0 0 69 MPa 0 17 to 0 100 psi 0 0 12 to 0 0 69 MPa 7 0 50 to 0 300 psi 0 0 34 to 0 2 07 MPa 0 50 to 0 300 psi 0 0 34 to 0 2 07 MPa 0 50 to 0 300 psia 0 0 34 to 0 2 07 MPa 0 50 to 0 300 psi 0 0 34 to 0 2 07 MPa 8 0 170 to 0 1 000 psi 0 1 17 to 0 6 89 MPa 0 170 to 0 1 000 psia 0 1 17 to 0 6 89 ...

Page 60: ...152 0118 0001 01153 0382 0001 01153 0335 0001 Hollow Terminal Block Screw Kit Solid Terminal Block Screw Kit Kit Contains 20 each 01153 0041 0001 01153 0330 0001 01153 0041 0001 01153 0330 0001 01153 0041 0001 01153 0330 0001 01153 0041 0001 01153 0330 0001 Process Flange 2 316SST 1 4 18 NPT welded V D Valve Seat 25 X 01153 0175 0002 01153 0175 0002 01153 0175 0002 01153 0175 0002 Process Flange 3...

Page 61: ...321 0001 01153 0321 0001 01153 0321 0001 01153 0321 0001 Pipe Mount Bracket Kit Adapters Pipe Mount Bracket Kit Bracket and Adapters 01154 0044 0001 01154 0038 0002 01154 0044 0001 01154 0038 0002 01154 0044 0001 01154 0038 0002 01154 0044 0001 01154 0038 0002 1 Rosemount recommends one spare part or kit for every 25 transmitters in Category A one spare part or kit for every 50 transmitters in Cat...

Page 62: ...ments Inc is unable to ensure that the specifications are being satisfied This responsibility is shifted to the user The integrity of the instrument as originally assembled is broken Replacing parts has ramifications under 10CFR21 for which the user is responsible These same regulations additionally mandate a component traceability program which the user must undertake for the replacement parts In...

Page 63: ... Output Only 3 3 Damping Adjustment for E N and L Output 3 10 Linearity Adjustment 3 3 Linearity Adjustment for E N and L Output 3 10 Span Adjustment for E N and L Output 3 4 Zero Adjustment 3 2 Zero Adjustment for E N and L Output 3 4 L Linearity Adjustment 3 3 3 10 Linearity and Damping Adjustment E N or L Output 3 10 M Maintenance Connecting Electrical Housing to Sensor 5 7 Electrical Housing A...

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Page 68: ...c cell is a trademark of Rosemount Inc All other marks are the property of their respective owners Reference Manual 00809 0100 4235 Rev BA April 2007 Rosemount Nuclear Instruments Inc 8200 Market Boulevard Chanhassen MN 55317 USA T U S 952 949 5210 F 952 949 5201 www emersonprocess com rosemount nuclear Rosemount Nuclear Instruments Inc satisfies all obligations coming from legislation to harmoniz...

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