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G2-2 Series ControlNet

 

Quick Start Manual 

 

 

 

Page 1 

TDG22CNQS4-0 

     

1/07 

Subject to change without notice 

 

www.numatics.com/fieldbus

 

 

Getting Started

 

 

This is a brief document designed to quickly get you started setting up your valve manifold with an integrated  
Numatics’ G2-2 series ControlNet communication node.   

 

1) Initial Unpacking and Inspection 

 

1)

 

Examine exterior of package for signs of damage.  Report any damage to shipping carrier. 

 

2)

 

Remove wrapped manifold assembly from box. 
a)

 

Remove manifold assembly from anti-static packaging 

b)

 

Retain documentation for installation and configuration 

 

3)

 

Examine manifold assembly for any shipping damage such as: 
a)

 

Bent pins or connectors 

b)

 

Report any damage to shipping carrier immediately 

 

4)

 

Examine manifold assembly for proper ordered configuration. (Valves, I/O, Protocol, etc.)   

 

2) G2-2 Introduction 

 

Below is an example of a 2012 series valve manifold.  This fieldbus manifold series is capable of addressing a 
total of 224 I/O.  The manifold can be viewed as having two sections to it, the 

Valve Side

 and the 

Discrete I/O 

Side

.  The 

Valve Side

 supports a maximum of 32 solenoid coils and the 

Discrete I/O Side

 supports a 

maximum of 6 modules totaling 192 Outputs, 96 Inputs, or various combinations.  The communication 
module has two BNC communication connectors. The power module has a 4-pin power connector.  Pin-outs 
for these, along with I/O connectors, are labeled on the side of the respective modules. 

 

 

Valve

Valve Side

(Maximum of 32 Solenoids)

Aux. Power

LED's

Chassis Ground 

Connection

Valve 

End Plates

Manual 
Override

Solenoid LED 
Status Indicator

Valve Side 

Sub-D Output 
Module

Power 
Module

Communications 
Module

Module/
Network

Status LED's

Summary of Contents for Numatics G2-2 ControlNet Series

Page 1: ...ne manifold assembly for proper ordered configuration Valves I O Protocol etc 2 G2 2 Introduction Below is an example of a 2012 series valve manifold This fieldbus manifold series is capable of addressing a total of 224 I O The manifold can be viewed as having two sections to it the Valve Side and the Discrete I O Side The Valve Side supports a maximum of 32 solenoid coils and the Discrete I O Sid...

Page 2: ...1 DIP Switch SW4 All DIP switches shown in the OFF position Rotary Switch Rotary Switch 1 4 3 2 5 6 7 8 ON 1 4 3 2 5 6 7 8 ON The MCM is the module that allows the user to manually test the Numatics manifold using Self Test mode The MCM consists of two DIP switch sets SW1 and SW2 and two rotary switches SW3 and SW4 MCM Module Part Numbers Description Part Number Complete Module 239 1384 Replacemen...

Page 3: ...Disconnect power and air from the manifold 2 Record current MCM settings 3 Set the rotary switches to 99 SW3 and SW4 4 Make sure that SW1 5 SW2 1 and SW2 7 are in the ON position 5 Select the desired test mode with SW2 8 see table below Switch Testing Mode Setting Description Output Off Sequentially turns all the outputs ON and OFF SW2 8 Input Output On Causes all of the odd outputs to come on and...

Page 4: ...ion Module Rotary Switches The Rotary switches allow the user to set the node address Rotary Switch Settings Network Address Switch Description NA 01 Sets the Ones Digits NA 10 Sets the Tens Digits Address is set to a default setting of 00 prior to shipment Rotary switch settings do not take effect until power is cycled turned OFF and ON ...

Page 5: ...nifold I O Configuration Outputs and Mapping Location Valve Outputs 12 Word 0 Bits 0 11 Allocated Unused Valve Outputs 20 Word 0 Bits 12 15 Word 1 Bits 0 15 Discrete Outputs 24 Word 2 Bits 0 15 Word 3 Bits 0 7 Total Outputs 56 Inputs and Mapping Location Discrete Inputs 12 Word 5 Bits 0 3 8 15 Allocated and Reserved Inputs 4 Word 5 Bits 4 7 Total Inputs 16 Assumed Settings Single Z BoardsTM used w...

Page 6: ...Idle Header Run Idle Header Run Idle Header Run Idle Header Run Idle Header Run Idle Header Run Idle Header Run Idle Header 2 Run Idle Header Run Idle Header Run Idle Header Run Idle Header Run Idle Header Run Idle Header Run Idle Header Run Idle Header 1 3 Run Idle Header Run Idle Header Run Idle Header Run Idle Header Run Idle Header Run Idle Header Run Idle Header Run Idle Header 4 Coil No 8 St...

Page 7: ...o Fault 0 Sourcing PNP Discrete Outputs ON Fault Short Circuit Over Temp Over Current 1 8 Ground Wiring All Numatics Inc communication nodes should be grounded during the installation process These grounding guidelines can be found in National Electrical code IEC 60204 1 or EN 60204 1 There also is a ATTENTION CONNECT TO EARTH GROUND FOR PROPER GROUNDING OF UNIT label attached to the chassis groun...

Page 8: ...0VDC Common 0VDC Common for Valves I O and Node Power 4 24VDC Node and Inputs Voltage Used to Power Discrete Inputs and Node Electronics Maximum current capacity on the 0VDC common pin of the auxiliary power connector is 8 Amps The combined draw of the 24VDC Valves and Outputs and 24VDC Node and Inputs pins cannot exceed 8 Amps at any given moment in time The auxiliary power 24VDC Node and Inputs ...

Page 9: ... configuration ON Module is initialized Green FLASHING Module is waiting for initialization ON Major fault module must be restarted MS Module Status Red FLASHING Minor fault MAC ID has been changed after initialization etc OFF No connection is opened OWNED Module Owned Green ON A connection is opened to the module Power Module LED Name Color Status Description OFF Internal fuse F1 is OK valid only...

Page 10: ...s a sample screen shot taken from Allen Bradley s RSLogix 5000 programming software it shows where the appropriate values for the Node Address Assembly Instance Size and Configuration must be entered Module Properties Comm Format Connection Parameters Description Data Comm Format Data INT Description Assembly Instance Values Size 16 Bits 1 Word Input 100 Decimal or 64 Hexadecimal Total Input Size ...

Page 11: ... be handled with the appropriate product vendor Information on device files technical manuals local distributors and other Numatics Inc products and support issues can be found on the Numatics Inc s WEB site at www numatics com For general help or more information regarding the fieldbus you may access the ControlNet International homepage found at www controlnet org Description Default Settings No...

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