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D100339XUS2

Installation Guide

English – February 2016

Types 1098-EGR and 1098H-EGR

www.fisherregulators.com

product size

categorY

DN 25 / NPS 1

SEP

DN 50, 80, 100, 150, 200 x 150 or 300 x 150 / 

NPS 1, 2, 3, 4, 6, 8 x 6 or 12 x 6

II

introduction

This installation guide provides instructions for installation, 

startup and adjustment. To receive a copy of the instruction 

manual, contact your local Sales Office or view a copy at 

www.fisherregulators.com. For further information refer 

to: Types 1098-EGR and 1098H-EGR Instruction Manual, 

form 5084, D100339X012.

p.e.d. categories

This product may be used as a safety accessory with 

pressure equipment in the following Pressure Equipment 

Directive 97/23/EC categories. It may also be used 

outside of the Pressure Equipment Directive using sound 

engineering practice (SEP) per table below.

Specifications

Body sizes and end connection styles

See Table 1

Main Valve Maximum inlet pressure

(1)

 27.6 bar / 400 psig or body rating limit whichever 

is lower

Maximum pilot supply pressure

(1)

41.4 bar / 600 psig

outlet pressure ranges

(1)

See Table 2

actuator sizes and Maximum pressures

(1)

See Table 3

Maximum and Minimum differential pressures

(1)

See Table 4

temperature capabilities

(1)

Nitrile (NBr):

 -29 to 82°C / -20 to 180°F

Fluorocarbon (FKM):

 -18 to 149°C / 0 to 300°F,

except water is limited to  -18 to 93°C / 0 to 200°F

ethylenepropylene (epdM):

 -29 to 135°C / -20 to 275°F

installation

!

WarNiNg

Only qualified personnel should install 

or service a regulator. regulators should 

be installed, operated and maintained 

in accordance with international and 

applicable codes and regulations, and 

emerson process Management regulator 

technologies, inc. instructions.

1.  The pressure/temperature limits in this Installation Guide and any applicable standard or code limitation should not be exceeded.

If the regulator vents fluid or a leak 

develops in the system, it indicates that 

service is required. Failure to take the 

regulator out of service immediately may 

create a hazardous condition.
personal injury, equipment damage or 

leakage due to escaping fluid or bursting of 

pressure-containing parts may result if this 

regulator is overpressured or is installed 

where service conditions could exceed the 

limits given in the Specifications section, 

or where conditions exceed any ratings of 

the adjacent piping or piping connections.
to avoid such injury or damage, provide 

pressure-relieving or pressure-limiting 

devices (as required by the appropriate 

code, regulation, or standard) to prevent 

service conditions from exceeding limits.
additionally, physical damage to the 

regulator could result in personal injury 

and property damage due to escaping fluid. 

to avoid such injury and damage, install 

the regulator in a safe location.

Clean out all pipelines before installation of the regulator 

and check to be sure the regulator has not been damaged 

or has collected foreign material during shipping. For 

NPT bodies, apply pipe compound to the external pipe 

threads. For flanged bodies, use suitable line gaskets and 

approved piping and bolting practices. Install the regulator 

in any position desired, unless otherwise specified, but be 

sure flow through the body is in the direction indicated by 

the arrow on the body.

Note

it is important that the regulator be installed 

so that the vent hole in the spring case 

is unobstructed at all times. For outdoor 

installations, the regulator should be located 

away from vehicular traffic and positioned 

so that water, ice and other foreign materials 

cannot enter the spring case through the 

vent. avoid placing the regulator beneath 

eaves or downspouts and be sure it is above 

the probable snow level.

overpressure protection

The recommended pressure limitations are stamped on 

the regulator nameplate. Some type of overpressure 

protection is needed if the actual inlet pressure 

exceeds the maximum operating outlet pressure rating. 

Overpressure protection should also be provided if the 

regulator inlet pressure is greater than the safe working 

pressure of the downstream equipment.
Regulator operation below the maximum pressure 

limitations does not preclude the possibility of damage from 

external sources or debris in the line. The regulator should 

be inspected for damage after any overpressure condition.

Summary of Contents for Fisher 1098-EGR

Page 1: ...r leakage due to escaping fluid or bursting of pressure containing parts may result if this regulator is overpressured or is installed where service conditions could exceed the limits given in the Specifications section or where conditions exceed any ratings of the adjacent piping or piping connections To avoid such injury or damage provide pressure relieving or pressure limiting devices as requir...

Page 2: ...n 4 1 60 0 24 3 5 0 17 2 5 0 07 1 14A9680X012 Blue 8 6 125 0 34 5 0 21 3 0 10 1 5 14A9679X012 Red 27 6 3 400 3 0 48 7 0 34 5 0 17 2 5 50 2 14A6768X012 Yellow 1 4 20 0 14 2 0 07 1 14A6626X012 Green 4 1 60 0 28 4 0 21 3 0 10 1 5 14A6627X012 Blue 8 6 125 0 41 6 0 34 5 0 14 2 14A6628X012 Red 27 6 3 400 3 0 76 11 0 69 10 0 21 3 80 3 14A6771X012 Yellow 1 4 20 0 17 2 5 0 07 1 14A6629X012 Green 4 1 60 0 3...

Page 3: ...ot shown 35 Fitting 36 Back up Ring 37 O ring 38 Pipe Plug Figure 1 Type EGR Main Valve Assembly INDICATOR PLUG ASSEMBLY COMPLETE CAST IRON FULL CAPACITY MAIN VALVE ASSEMBLY Startup The regulator is factory set at approximately the midpoint of the spring range or the pressure requested so an initial adjustment may be required to give the desired results With proper installation completed and relie...

Page 4: ...net 4 Cap Screw 5 Casing O ring 6 Stem O ring 7 Diaphragm 8 Diaphragm Plate 9 Cap Screw 10 Cap Screw 11 Hex Nut 12 Stem 13 Nameplate not shown 27 Vent Insert 28 Zerk Fitting 54 NACE Tag not shown 55 Tag Wire not shown 56 Bearing 57 Wiper Key Description Type 1098 34A5692 Type 1098H 36A8540 56 6 6 56 12 57 3 5 27 2 28 8 13 7 4 9 1 11 10 57 56 6 29 13 9 1 7 11 10 8 2 27 12 57 56 6 28 ...

Page 5: ...pe 6351 parts list Figure 4 Key description 1 Body Assembly 2 Bonnet 3 Body Plug Assembly 4 Inner Valve Assembly 6 Valve Spring 7 Diaphragm Assembly 8 Upper Spring Seat 9 Control Spring 10 Adjusting Screw 11 Locknut 12 Machine Screw 13 Hex Lock Plate 14 Threaded Lock Plate 22 Pipe Nipple 24 P590 Series Filter 28 Closing Cap 35 Vent Assembly 42 Check Valve Assembly 34A5853 applY sealaNt s s Multi p...

Page 6: ...ing Bonnet 29 Packing Nut 30 Handwheel 31 Washer 32 Screw 33 Packing Spring 34 Packing Box Gasket 35 Packing Follower 36 External Adaptor 37 Internal Adaptor 38 Packing Washer 39 Packing Ring 40 Adjusting Screw Key Description 1 Relay Spring Case 2 Relay Valve Body 3 Bottom Cover 4 Relay Yoke 5 Closing Cap Assembly 6 Adjusting Screw 7 Control Spring 8 Relay Orifice 9 Disk Holder Assembly 10 Bleed ...

Page 7: ...0 19 17 8 9 12 20 16 11 10 3 Figure 7 Type 61H Pilot Assembly Figure 6 Types 61L 61LD and 61LE Pilot Assemblies Detail Handwheel Option Types 61L 61LD and 61LE pilot 20A6328 Detail of Capped Adjusting Screw OPTION 30A6327 20A6326 Detail of Capped Adjusting Screw OPTION 30A6330 Type 61H pilot 32A2068 5 34 28 6 41 35 35 1 28 1 28 35 40 5 34 6 33 44 43 ...

Page 8: ...ulator Technologies Inc product remains solely with the purchaser Industrial Regulators Emerson Process Management Regulator Technologies Inc USA Headquarters McKinney Texas 75070 USA Tel 1 800 558 5853 Outside U S 1 972 548 3574 Asia Pacific Shanghai 201206 China Tel 86 21 2892 9000 Europe Bologna 40013 Italy Tel 39 051 419 0611 Middle East and Africa Dubai United Arab Emirates Tel 971 4811 8100 ...

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