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© 2015 Emerson Climate Technologies, Inc.
AE4-1400 R1
1 to 5 Ton ZP*K6 R-410A Copeland Scroll
™
Compressors
AE4-1400 R2
February 2015
Safety
Safety Instructions ....................................................2
Safety Icon Explanation ...........................................2
Instructions Pertaining to Risk of Electrical Shock,
Fire, or Injury to Persons ..........................................3
Safety Statements ....................................................3
Introduction
.................................................................4
Nomenclature ...........................................................4
Application Considerations
Internal Pressure Relief Valve ..................................4
Discharge Temperature Protection ...........................4
Heat Pump Protection ..............................................5
Discharge Line Thermostat ......................................5
Air-Conditioning Unit Protection ...............................5
High Pressure Control ..............................................5
Shut Down Device ....................................................5
Motor Overload Protection .......................................5
Operating Envelope .................................................6
Power Supply ...........................................................6
Accumulators ...........................................................6
Screens ....................................................................6
Crankcase Heat-Single Phase .................................6
Crankcase Heat-Three Phase ..................................7
Minimum Run Time ..................................................7
Reversing Valves .....................................................7
Low Ambient Cut-Out ...............................................7
Oil Type ....................................................................7
Contaminant Control ................................................8
Long Line Sets/High Refrigerant Charge .................8
Discharge Mufflers
...................................................8
Air-Conditioning System Suction Line
Noise & Vibration ...................................................8
Mounting Parts .........................................................9
Single Phase Starting Characteristics ......................9
PTC Start Components ............................................9
Electrical Connections ..............................................9
Deep Vacuum Operation ..........................................9
Suction & Discharge Fittings ...................................9
System Tubing Stress .............................................9
Three Phase Scroll Electrical Phasing ..................10
Brief Power Interruptions .......................................10
Tandem Compressors ...........................................10
Maximum Tilt Angle ...............................................10
Application Tests
Application Summary.............................................10
Continuous Floodback Test ................................... 11
Field Application Test ............................................ 11
Assembly Line Procedures
Installing the Compressor ..................................... 11
Suction Funnel ......................................................12
Assembly Line Brazing Procedure ........................12
Pressure Testing ...................................................12
Assembly Line System Charging Procedure .........12
High Potential (AC Hipot) Testing ..........................12
Final Run Test .......................................................13
Unbrazing System Components ...........................13
Service Procedures
Copeland Scroll Functional Check ........................13
Compressor Replacement After Motor Burn .........14
Start Up of a New or Replacement Compressor .... 14
Figures & Tables
R410A Scroll Operating Envelope .........................15
Oil Dilution Chart ...................................................16
Time Delay Wiring .................................................17
Compressor Electrical Connection ........................17
Crankcase Heater .................................................18
Scroll Suction Tube Brazing ..................................19
How a Scroll Works.. .............................................20
Suction Funnel Diagram ........................................21
Field Application Test ............................................22
Design Configurations
...........................................22
Compressor Refrigerant Charge Limits... ..............22
Compressor Accessories ......................................23
TABLE OF CONTENTS
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