Embraco Fullmotion CF10C Product Manual Download

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FULLMOTION COMPRESSORS

ELECTRONIC INVERTER

Product Manual

Fullmotion CF10C

www.embraco.com

October, 2018

Revision 2.1

Summary of Contents for Fullmotion CF10C

Page 1: ...FULLMOTION COMPRESSORS ELECTRONIC INVERTER Product Manual Fullmotion CF10C www embraco com October 2018 Revision 2 1 ...

Page 2: ...sult in bod ily injury or death due to electrical haz ard WARNING NOTICE CAUTION Incorrect operation could cause bod ily injury or could result in equipment damage WARNING NOTICE CAUTION Contain helpful suggestions or refer ences to material not covered in this document ...

Page 3: ...pecifications 9 2 3 Inverter enclosure 11 2 3 1 Product dimensions 11 2 3 2 Connectors 11 2 3 3 Product discards 14 2 4 Information about input inrush current 15 3 INSTALLATION 16 3 1 Assembly instructions 16 3 1 1 VEG and FMF compressor cable connection 17 3 1 2 VNE compressor cable connection 19 3 1 3 Forced ventilation 22 3 1 4 Optional AC Fan switch control 24 3 1 5 Inverter cables arrangement...

Page 4: ...CONTENTS 4 3 Serial control mode 33 4 3 1 Serial specifications and Internal Circuit 33 4 3 2 Commands 35 5 DIAGNOSTICS 39 5 1 LED indication 39 5 2 Troubleshooting 40 ...

Page 5: ...ter Cover to make the electrical connections WARNING NOTICE CAUTION This inverter is for use only with the Fullmotion Em braco compressors Read this material carefully before you begin the Fullmotion CF10C Inverter installation and start up procedure To prevent damage to your inverter during and af ter assembly avoid contacting with the following substances Hydrocarbons Ester based oils e g compre...

Page 6: ...ving the compressor at different speeds and consequently controlling its refrigeration ca pacity Efficiency Fullmotion Compressors technology al lows the compressor to operate at dif ferent speeds adjusting it according to demand When side by side with a con ventional compressor the energy con sumption is up to 45 Flexible Indicated for commercial refrigeration system provides more flexibility in ...

Page 7: ...on 1 Plastic body 2 Plastic cover 3 Compressor cable output connection 4 Input Earth Communication cables connection WARNING NOTICE CAUTION CF10C inverter series are designed to be used only in built in appliances with not accessible machine compartment 1 1 2 Institute approval Institute approval CF10C Inverter Approved according to EN 60335 1 ...

Page 8: ...over 2 OLP 3 3 4 OLP 4 Cord anchorage 5 Screw 6 Grommets 7 Compressor shell 8 Process tube 9 Discharge tube 10 Suction tube WARNING NOTICE CAUTION Before you begin your installation observe technical specifications and proper connec tions Check if product is properly identified and if it s enclosure is without cracks ...

Page 9: ...E CAUTION Inverter is sensitive to Electrostatic Dis charges Take care with product handling until final assembly Special care must be taken to avoid me chanical impacts on the inverter during assembly process The environment must be properly pro tected against ESD The workers that handle the inverter must be Earthed through adequate ESD wrist strap and must wear ESD gloves Do not hold by the wiri...

Page 10: ...CHAPTER 1 INTRODUCTION 5 1 5 Dimensions mm 1 5 1 FMF and VEG compressor series 173 3 85 5 133 3 217 3 INVERTER 199 5 241 202 ...

Page 11: ... VNEK609GK 100 300 V 33 75 Hz THERMALLY PROTECTED R 404A 3 PH POE OIL 500CC 100 300 V 33 75 Hz THERMALLY PROTECTED R 404A 3 PH POE OIL 500CC 20 4 7 Dimensions mm 216 80 162 192 6 101 6 269 199 165 4 8 Compressor label Voltage and frequency defined by the inverter Refrigerant Oil type and quantity Strip indicating voltage and frequency Engineering code Production date letters Serial number Model Th...

Page 12: ...CHAPTER 1 INTRODUCTION 7 536 5 227 5 385 5 Dimensions are in mm Figure 1 2 Product package ...

Page 13: ...Protective Function VV Eletronic Configuration W Enclosure ZZ Cables and Peripherals Example CF 10 C02 N 0 1 01 A 00 CF Fullmotion controller 10 High power series 500 W 1000 W C 3rd generation 02 Product subversion N Single Voltage 50 60 Hz 0 1 HW PEC version 1 01 Eletronic configuration version 01 A Stand Alone 00 Cable configuration version 00 8 ...

Page 14: ...ode Frequency Drop in and Serial Parameter VEG VNE FMF Maximum input current 2 62 A 5 00 A 5 00 A Maximum input power 540 W 1100 W 1100 W Output frequency range 60 Hz to 150 Hz 33 Hz to 75 Hz 60 Hz to 150 Hz Maximum output current 3 3 A 6 5 A 6 5 A Compressor speed range 1800 rpm to 4500 rpm 2000 rpm to 4500 rpm 1800 rpm to 4500 rpm Storage and Operating conditions Storage humidity 85 Storage ambi...

Page 15: ...perate the inverter inside the temperature range of 20 C to 50 C Ambient operation temperature above 50 C may activate inverter thermal protec tion WARNING NOTICE CAUTION Voltage range relates to product robust ness not institute approval Maximum power is not reached under all input voltage range Output frequency and motor speed may have reduced range based on maximum working conditions of the res...

Page 16: ...0 4 160 128 4 0 5 0 5 110 2 Figure 2 1 Stand alone dimensions Stand alone dimensions Dimensions 170 2 mm x 199 5 mm x 119 5 mm 2 3 2 Connectors This section presents the available connectors of Fullmotion CF10C Inverter as well as their propper connections The final enclosure without plastic cover is presented ...

Page 17: ...rt numbers Indicator Description Part number Insulation 1 Serial Communication S3P VH LF SN Reinforced 2 Frequency input S2P VH LF SN Reinforced 3 Drop in 1217754 1 Functional 4 AC input L N 1217754 1 Functional 5 AC Fan MSLO 9402 002 00A 960 000 00 6 Additional Drop in optional 1217754 1 Functional 7 Safety Earth 63849 1 Basic Mates with 1 4 faston receptacle Fan connector assemble is optional ...

Page 18: ...Color Figure 2 3 Standard Motor Cable UL STYLE 2586 105 C 600 V Black Blue and Brown Figure 2 4 Motor Cable With OLP UL STYLE 2586 105 C 600 V Black Blue and Brown Figure 2 5 Safety Earth Cable UL STYLE 1015 105 C 600 V Green Yellow Figure 2 5 EMI Earth Cable UL STYLE 1015 105 C 600 V White Inside the inverter enclosure the compressor motor and Earth cables must be con nected as shown in Figure 2 ...

Page 19: ...e mixed with general waste WARNING NOTICE CAUTION If you wish to discard this product please contact your local authorities or dealer for the correct method of disposal for proper treatment recovery and recycling This device is RoHS compliant neverthe less the correct disposal of this product will help to save valuable resources and prevent any potential negative effects on human health and the en...

Page 20: ...he power supply cord is connected to the power grid or in the case of power grid shutdown CF10C inverter series are designed accordingly and can reliably with stand this current along the expected product lifespan Excessive inrush current events may damage the inverter Regarding inverter installation Embraco recom mends to have the appliance supply cord directly connected to inverter power input w...

Page 21: ...embly instructions 4 3 2 1 Figure 3 1 Inverter overview The Fullmotion CF10C Inverter has a quick and easy assembly method To perform the assembly steps remove the plastic cover and make sure to correctly follow the instructions 16 ...

Page 22: ...while subsection 3 1 2 the cable connection for VNE compressor series 3 1 1 VEG and FMF compressor cable connection To connect the inverter to the compressor attach the motor cable on the hermetic compressor terminal as shown in Figure 3 2 and Figure 3 3 Figure 3 2 Step 1 Figure 3 3 Step 2 Aﬅer performing the connections assemble the compressor fence cover as shown in the following sequence Step 3...

Page 23: ...rmico faça as conexões elétricas Na seqüência a tampa deve ser apoiada de forma que se encaixe nas abas laterais e superior do fence conforme figura 13 observado o alinhamento adequado da mesma Insira então o prend garantindo que o ca adequada figura 14 1 2 N m Para desmontar a tampa é necessário introduzir uma chave de fenda na lingüeta de desencaixe localizada na face superior da tampa veja figu...

Page 24: ...uence 11 2 7 Electrical components installation Step 1 Check the cord anchorage position on the fence support 1 Step 3 Grounding terminal to fasten the screw in cord anchorage bracket 3 screw torque 0 1 0 6 N m Step 4 Insert OLP bracket in the hermetic terminal pin 4 Step 2 Slide cord anchorage snap for attachment on fence 2 2 3 4 1 The figures displayed here are merely illustrative ...

Page 25: ...CHAPTER 3 INSTALLATION 20 ...

Page 26: ...ures no no yes 1 2 Application 3 Operation 3 1 Turning on your VNE 3 1 1 Application Compatible for mechanical thermostat contact on off Inverter decides the best speed Thermostat decides the best speed Inverter send functional data power voltage failures Features Yes No No Yes No No No Yes Yes No No Yes Crontrol models Drop in Frequency Serial WARNING NOTICE CAUTION Before obtain access to connec...

Page 27: ... using Serial or Frequency commu nication mode the inverter has reinforced isolation When using Drop in mode ener gized contact the inverter has functional insulation In order to avoid ESD discharge to the in verter circuit insert the earth terminals at first 3 1 3 Forced ventilation Recommended position of fan compressor inverter are shown in the figure 3 8 All mentioned positions are acceptable ...

Page 28: ...CHAPTER 3 INSTALLATION 23 Assembly option 1 Assembly option 2 Assembly option 3 Assembly option 4 Assembly option 5 Assembly option 6 Figure 3 8 Air flow direction ...

Page 29: ...low over the compressor Fan to compressor shell distance must be less than 30 cm 3 1 4 Optional AC Fan switch control CF10C inverter series can be equipped with AC Fan switch control This switch is ON in case compressor is running and OFF once compressor is stopped Note that AC Fan switch control is not powered It operates like a switch to interrupt the AC supply Line or Neutral of the FAN Followi...

Page 30: ...cover plastic flap until it detach as much as neces sary to pass the cables 2 Take care to positioning the EMI earth when applied and Safety earth cables with the protecting tape beneath the cord relief as shown in Figure 3 10 3 The cables must pass through the cord relief as shown in Figure 3 11 4 Assemble the cord relief Figure 3 10 Cables arrangement Routing Description Indicator Description 1 ...

Page 31: ...y The compressor motor cable assembly is through the inverter enclosure and must follow the sequence shown in Figure 3 12 Motor Cable Routing Description Indicator Description 1 Compressor Cable 2 Cord Relief 3 Fixing Screw 3 2 1 Figure 3 12 Compressor cable cord relief ...

Page 32: ... ferrite filter CF10C inverter may be supplied with an input cable with ferrite filter The Figure 3 13 shows the input cable with ferrite filter aspect 1 2 E D C 1 521120 3 TE HOUSING FASTON 6 3mm 1 NOTES 1 DRAWING ACCORDING TO ISO STANDARDS SEE TSS 002513 2 DIMENSIONS AND SPECIFICATIONS SIGNED WITH SEE TSS 002470 3 REQUIREMENTS ABOUT HAZARDOUS SUBSTANCES ACCORDING TO TSS 002420 4 HFC MANDATORY RE...

Page 33: ...wire must be connected to the phase input connector of the inverter and the line neutral to the neutral input connector of the inverter Figure 3 14 Phase Neutral connection In the case of two phase installations it is mandatory to use a 2 pole circuit breaker because in case of a short circuit both phases of power supply are protected Figure 3 15 Phase Phase connection ...

Page 34: ...t The frequency signal is a digital square wave and its characteristics are described on Signal specification table and Figure below Signal specifications Voltage range 5 V to 15 V OFF state 5 V to 0 7 V ON state 4 5 V to 15 V Maximum duty cycle 70 Minimum duty cycle 30 Maximum current 15 mA 15 V 5V 0 7V 4 5V 15V Off state Indefinite state On state From 0 7 V to 4 5 V the inverter behaviour is ind...

Page 35: ...ssor speed RPM 0 to 50 0 0 50 to 60 2000 1800 60 to 66 2000 30 x Hz 66 to 150 30 x Hz 30 x Hz 150 4500 4500 0 20 40 60 80 100 120 140 160 0 500 1 000 1 500 2 000 2 500 3 000 3 500 4 000 4 500 66Hz 2 000RPM 50Hz 2 000RPM 50Hz 1 800RPM 150Hz 4 500RPM 60Hz 1 800RPM Frequency Hz Speed RPM Compressor speed versus Frequency signal The Figure 4 1 shows the electrical connections to perform frequency conm...

Page 36: ... Mode connection according to the connectors described in Figure 2 2 CF10C INVERTER Eletronic Thermostat Neutral Phase 4 CF10C INVERTER 2 Frequency Signal Input Common N L Figure 4 2 Frequency control mode connection 4 2 Drop In control mode The Drop In mode is a Fullmotion CF10C Inverter control mode where single ther mostat contact is used to set the compressor running conditions Drop In mode al...

Page 37: ...eted to minimize en ergy consumption If thermal load remains constant for a period longer than 20 minutes the compressor speed is increased 0 min 2355 max Pull down Normal Cycling Optimum speed targeting Time Speed RPM Compressor speed versus thermostat behavior Drop in logic close open Thermostat 4 2 3 Connection The Drop In mode connection shall be wired according to Figure 4 3 The connec tion i...

Page 38: ... Serial control mode This option is used when an electronic thermostat controls the CF10C Inverter uses a serial communication protocol Based on Embraco protocol it is possible to define the compressor speed and check other parameters 4 3 1 Serial specifications and Internal Circuit The Serial Control mode has an isolated input stage provided by the usage of op tocouplers The circuit on Figure 4 4...

Page 39: ...ionality of serial communication the signal to be sent to the inverter must be according to the following values Signal specifications Voltage range 5 V to 15 V TRUE state 5 V to 0 7 V FALSE state 4 5 V to 15 V Maximum current 2 mA 15 V 5V 0 7V 4 5V 15V TRUE state Indefinite state FALSE state Start bit Data bits Stop bit 0 1 2 3 4 5 6 7 FALSE TRUE FALSE FALSE TRUE TRUE TRUE FALSE FALSE TRUE Time A...

Page 40: ...contact Embraco Technical Support to receive instructions 4 3 2 Commands Command structure 1st Byte 2nd Byte 3rd Byte 4th Byte 5th Byte Identification ID Command CMD LSB MSB Check sum CK Least significant Byte LSB of Data Example Data ABCDh thus Data low CDh Most significant Byte MSB of Data Example Data ABCDh thus Data high ABh Checksum 100h S14h AND 0FFh where S14h is the addition of Bytes 1 to ...

Page 41: ... Remark if there is no serial communication for more than 4 h then the overwrite command is resetted Status Data H Bit LSB MSB Description 00h Compressor running FFh Compressor stopped waiting for a valid start speed 0 01h FFh Start failure 1 02h Overload protection Note 1 1 02h FFh Overload Note 3 2 04h FFh Under speed 1550 rpm or lower 3 08h FFh Wrong rotor position 4 10h FFh Short circuit 5 20h...

Page 42: ...ed command to turn inverter off 0 rpm set speed However if nothing is done the failure reset will occur aﬅer 8 minutes and then the compressor will try to restart The following example shows a situation where the compressor speed is set at 2000 RPM Example Set compressor at 2000 RPM Step 1 select proper command Command for selecting a speed is Set speed ID A5h CMD C3h Step 2 transform speed from d...

Page 43: ...nce some operating speeds are forbid den by soﬅware for all control modes When one or more errors occur the cor responding H bits are set to 1 Example Overload and Under speed LSB 06h The Frequency and Drop In modes can have serial communication only for mon itoring purpose This functionality can be used for product diagnostic ...

Page 44: ...fault components by blinking a LED inside the box in different patterns Basically it in dicates if there is a problem with Compressor CF10C Inverter or Thermostat The table below describes the failure modes LED Status Period Color Description 1 Flash 30 seconds Green Normal operation 2 Flashes 5 seconds Green Communication problem 3 Flashes 5 seconds Red Inverter problem 4 Flashes 5 seconds Orange...

Page 45: ...l If any winding is open return compressor to manufacturer Compressor with locked rotor due to mechanical damage Replace compressor by new one and test for confirmation Return damaged unit to manufacturer Dropped damaged burnt inverter Replace by new one and test for confirmation Return damaged unit to manufacturer Inverter on waiting time aﬅer failed start Wait the necessary time or reset the inv...

Page 46: ...ation If system is apropriated designed speed will reach set value when load condition is stabilized Compressor always on pulldown cycle for Drop In Mode In Drop In mode check if the inverter AC input is connected to thermostat output Inverter AC input should be directly connected to AC power supply see Drop In mode schematic No or incorrect control signal Check if the appropriate control signal i...

Page 47: ...cts for a particular application It is the customer s responsibility to validate that a particular product with the properties described in the product specification is suitable for use in a particular application Parameters provided in datasheets and or specifications may vary in different appli cations and performance may vary over time All operating parameters including typical parameters must ...

Page 48: ...CONTACT If aﬅer these instructions you still have doubts please do not hesitate to contact our Technical Support www embraco com ...

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