EMB Wallenstein HUF12000E Operator'S Manual Download

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PORTABLE GENERATOR

MODEL HUF12000E & HUF12000EA

OPERATOR'S MANUAL

HUF12000E

HUF12000EA

PRINTED IN CANADA

REV 190713

PART NUMBER: Z97028

EMB Manufacturing Inc.

4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada

Ph: (519) 699-9283 · Fax: (519) 699-4146

www.embmfg.com

EMB MFG INC.

Summary of Contents for Wallenstein HUF12000E

Page 1: ...00E HUF12000EA OPERATOR S MANUAL HUF12000E HUF12000EA PRINTED IN CANADA REV 190713 PART NUMBER Z97028 EMB Manufacturing Inc 4144 Boomer Line St Clements On N0B 2M0 Canada Ph 519 699 9283 Fax 519 699 4146 www embmfg com BY EMB MFG INC ...

Page 2: ... battery 17 5 OPERATION 18 5 1 TO THE NEW OPERATOR OR OWNER 18 5 2 MACHINE COMPONENTS 19 5 3 MACHINE BREAK IN 20 5 4 PRE OPERATION CHECKLIST 20 5 5 CONTROLS 21 5 51 Engine 21 5 52 Electrical Controls HUF12000E 22 5 53 Electrical Controls HUF12000EA 23 5 6 FIELD OPERATION 24 5 7 MOVING 29 5 8 STORAGE 30 5 8 1 PLACING IN STORAGE 30 5 8 2 REMOVING FROM STORAGE 30 6 SERVICE AND MAINTENANCE 31 6 1 SERV...

Page 3: ...ce contact your local engine dealer Under no circumstances will the manufacturer be liable for any consequential damage or expense of any kind including loss of profits The manufacturer is under no circumstances liable for tow vehicle of any kind The manufacturer is not liable for the maintenance of the product This warranty is extended only to the original purchaser and is not transferable Warran...

Page 4: ...tments safe operation and applicable warranty policy This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery Customer s Name Dealer Name Address Address City State Province Code City State Province Code Phone Number Phone Number Contact Name Model Serial Number Delivery Date I have thoroughly instructed the buyer on the above described equi...

Page 5: ...mber plate is located where indicated Please mark the numbers in the spaces provided for easy reference SERIAL NUMBER LOCATION Model Number _ ____________________________________________________ Generator Serial Number ____________________________________________ Engine Serial Number _ _____________________________________________ HUF12000E HUF12000EA Generator Serial Engine Serial ...

Page 6: ...fety Operation Maintenance and Trouble Shooting information contained within the Operator s Manual This manual covers the Wallenstein Portable Generator Models HUF12000E and HUF12000EA Use the Table of Contents or Index as a guide to locate required information Keep this manual handy for frequent reference and to pass on to new operators or owners Call your Wallenstein dealer or the Distributer if...

Page 7: ...9 9283 or Fax 519 699 4146 DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typically for machine components which for func tional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and ...

Page 8: ...the using and maintenance procedures and related SAFETY information contained in this manual This manual will take you step by step through your working day and alerts you to all good safety practices that should be used while using the Portable Genera tor Remember YOU are the key to safety Good safety practices not only protect you but also the people around you Make these practices a work ing pa...

Page 9: ...llowed to work with this equipment Do not allow persons to use or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works Review the safety instructions with all users annually 6 This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible properly trained...

Page 10: ...in all new personnel and review instruc tions frequently with existing workers Be certain only a properly trained and physically able person will use the machinery A person who has not read and understood all using and safety instructions is not qualified to use the machine An untrained operator exposes himself and bystanders to possible serious in jury or death If the elderly are assisting with t...

Page 11: ...properly positioned ad justed and in good operating condition 7 Ensure that all safety shielding and safety signs are properly installed and in good condi tion 2 6 MAINTENANCE SAFETY 1 Good maintenance is your responsibility Poor maintenance is an invitation to trouble 2 Follow good shop practices Keep service area clean and dry Besureelectrical outlets and tools are properly grounded Use adequate...

Page 12: ...ever allow children or unauthorized people to operate or be around this machine 13 Keep the working area clean and free of de bris to prevent tripping Operate only on level ground 14 Do not cover the generator while in operation Overheating can result in damaged equipment 15 For storage do not cover the generator until it has cooled down completely 16 The ambient temperature should not exceed 100 ...

Page 13: ...ngine starts 15 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 16 DONOToperateenginewithoutamuffler Inspect periodically and replace if necessary If engine is equipped with a muffler deflector inspect pe riodically and replace if necessary with correct deflector 17 DO NOT operate engine with an accumulat...

Page 14: ...nyone else to use this generator until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment We feel that an untrained operator is unqualified to use this machine A sign off sheet is provided for your record keeping to show that all personnel who will be workin...

Page 15: ...ot operate with damaged or defective extension cords or power cords Never operate any electrical equipment with damaged or defective cords Do not operate this generator in areas with poor ventila tion The exhaust fumes contain carbon monoxide a poisonous odorless invisible gas Prolonged exposure can lead to unconsciousness and death Do not refuel the engine while it is in operation or still hot Do...

Page 16: ...and assembling the machine When the machine is shipped follow this procedure when preparing for the customer 1 Clear the area of bystanders especially small children before starting 2 Move the machine to the assembly area Be sure there is sufficient clearance to access the machine from all sides 3 Remove the lid and lay to the side 4 Use a hoist or a crane to lift the unit out of its crate TYPICAL...

Page 17: ...working on or near batteries 2 Use a battery carrier to lift the battery or place hands at opposite corners to avoid spilling acid through the vents 3 Avoid contact with battery electrolyte External Contact Flush immediately with water Eye Contact Flush with water for 15 minutes Get prompt medical attention Clean up any spilled electrolyte immediately 4 Avoid contact with battery posts terminals a...

Page 18: ...or all mov ing parts to stop before servicing adjusting or repairing To prevent electrical shocks do not operate this generator in the rain or with wet hands It should be grounded in damp or highly conduc tive conditions Close and secure all guards deflectors and shields before starting and operating Do not connect the generator to a commercial power line Do not operate with damaged or defective e...

Page 19: ...ned with a circuit breaker to protect against overload The machine is neutral bonded to the frame The battery and fuel tank are mounted in the frame for convenient access HOURS 1 10 Honda GX630 Engine 12 kVa Alternator Electrical Control Panel Battery not included 36Ah recommended Fuel Tank Lift Eye HUF12000EA HUF12000E Automatic Idle Control Volt Meter 120 240 v Outlets 120 v Outlets Volt Meter 1...

Page 20: ...e nance Section 5 4 PRE OPERATION CHECKLIST Efficient and safe operation of the Wallenstein Port able Generator requires that each operator reads and understands the using procedures and all related safety precautions outlined in this section A pre operation checklist is provided for the opera tor It is important for both the personal safety and maintaining good mechanical condition that this chec...

Page 21: ...s and it will return to the RUN position Choke This push pull knob controls the position of the choke Pull the knob out to close the choke for starting when the engine is cold Push the knob in to open the choke as the engine warms Always push the knob fully in when operating the machine Oil Alert The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in t...

Page 22: ...his outlet L5 30 is used to provide 120 Volt 30 Amp power D This outlet L14 30 is used to provide 120 240 Volt 30 Amp power E These outlets 6 50R 14 50R are used to provide 120 240 Volt 50 Amp power F These 20 Amp breakers are used to protect the 20 Amp 120 Volt outlets B Push the switch to reset G This 30 Amp circuit breaker protects the two 30 Ampoutlets C D Movetheswitchuptoengage the breaker a...

Page 23: ...ience feature See below for details IMPORTANT A circuit breaker that trips repeat edly may indicate a problem 5 53 Electrical Controls HUF12000EA 1 1 Automatic Idle Control is a fuel saving conven ience feature The auto idle module uses six selectable preset times in seconds to set the length of delay before the engine goes to low idle The module will sense when power is not being used and will au...

Page 24: ...ny electrical equipment with damaged or defective cords Do not operate this generator in areas with poor ventilation The exhaust fumes contain carbon monoxide a poisonous odorless invisible gas Prolonged exposure can lead to unconscious ness and death Do not refuel the engine while it is in operation or still hot Do not refuel the engine near open flames pilotlightsorsparkingelectricaldevices e g ...

Page 25: ...desired setting h Turntheapplianceonorplugintheelectrical load HUF12000E 5 Stopping a Turn the appliance off or unplug the electri cal load b Run the engine for approximately three minutes to allow the engine to cool c Turn engine off 6 Emergency Stopping Immediately switch off the main breaker Turn the engine off Correct the condition before resuming work and re starting the engine 7 Terrain The ...

Page 26: ...iance exceeds the outlet capacity the cir cuit breaker will be tripped Reduce the current draw and reset the breaker before resuming operation Generator Usage Start Watts Running Watts HUF12000E HUF120000EA Refrigerator Freezer 2500 700 Y Toaster 1050 Y Microwave 950 Y Coffee Maker 1500 850 Y Washing Machine 2000 750 Y Furnace Fan 1400 700 Y Sump Pump 2500 600 Y TV 350 Y Circular Saw 1500 750 Y Dr...

Page 27: ...w work to continue without interruption Turn the rotary switch to set the length of time at high idle that works best for your applica tion Fuel economy is better when the engine runs at low idle versus having full electrical power available at all times IMPORTANT A circuit breaker that trips repeatedly may indicate a problem HUF12000EA 13 Circuit Breakers Each of outlets on the electrical panel i...

Page 28: ... the working area neat and clean to pre vent slipping and tripping Prevent accidents at the work site d Always ground the frame to minimize the chance of sparks shocks or shorts This is very important in damp wet or rainy condi tions e Position the generator under cover to protect it from rain or bad weather f Do not operate when the ambient tempera ture exceeds 100 F 39 C to prevent over heating ...

Page 29: ...m 2 Wheel Kit A wheel kit is available to make movement around the work area easier Kit consist of handles and axle with tires The kit is easy to install and simply clamps on to the existing frame Availalble with 10 tires WK210 or 13 tires WK213 3 Transporting When transporting from location to location follow this procedure a Run the engine use the generator until the fuel tank is empty or nearly...

Page 30: ...uel valve off 5 Touchupallpaintnicksandscratchestoprevent rusting 6 Removeignitionkeyandstoreinasecureplace 7 Remove the battery and store it in a cool dry area on wooden blocks or a wooden pallet Charge it monthly to maintain an adequate charge 8 It is best to store the machine inside If that is not possible cover with a waterproof tarpaulin and tie down securely 9 Store in an area away from huma...

Page 31: ...s nuts and screws and check that all electrical and fuel connections are properly secured to ensure unit is in a safe condition When completing a maintenance or service function make sure all safety shields and de vices are installed before placing unit in serv ice 6 SERVICE AND MAINTENANCE 6 1 SERVICE 6 1 1 FLUIDS AND LUBRICANTS 1 Grease Use an SAE multipurpose high temperature grease with extrem...

Page 32: ...By following a careful service and maintenance program for your machine you will enjoy many years of trouble free operation Put the machine in safe condition before working on this machine shut off the engine ensure all components have stopped moving remove and pocket the ignition key disconnect the battery block chock the wheels Honda GX630 Engine For periodic service review your enginesinstructi...

Page 33: ...000 continuous watts of power at any type of remote location It is a simple and reliable system that requires minimal maintenance In the following section we have listed many of the problems causes and solutions to the problems that you may encounter If you encounter a problem that is difficult to solve even after having read through this trouble shooting section please call your local distributor...

Page 34: ...0 120 240 Fuel Tank Capacity 40 litres 40 litres Run Time 1 2 Load 10 hours 10 hours Full Load 7 hours 7 hours Weight 348 lbs 348 lbs Dimensions 32 L x 22 W x 32 L x 22 W x 29 H 29 H Overload Protection Yes Yes Engine Starting Electric Electric Auto Idle w Idle Delay No Yes Hour Meter Yes Yes GFI Receptacles No Yes Voltage Meter Yes Yes 8 SPECIFICATIONS 8 1 MECHANICAL SPECIFICATIONS SUBJECT TO CHA...

Page 35: ... 72 110 155 215 390 570 850 9 19 33 53 80 115 160 290 420 630 17 36 63 100 155 220 305 540 880 1320 12 27 45 75 115 165 220 400 650 970 8 8 N m lb ft Bolt Torque Bolt Diameter A 10 9 N m lb ft M3 M4 M5 M6 M8 M10 M12 M14 M16 M20 M24 M30 M36 5 3 6 10 25 50 90 140 225 435 750 1495 2600 4 2 2 4 7 18 37 66 103 166 321 553 1103 1917 1 8 4 5 9 15 35 70 125 200 310 610 1050 2100 3675 1 3 3 3 7 11 26 52 92...

Page 36: ...erial Number 5 GFCI 23 Grease 31 GX630 32 H Hazards 27 Hour Meter 19 21 How to Install Safety Signs 10 I Ignition Switch 21 L Lift Eye 19 29 LOUD NOISE 11 Lubricants 31 M Main Switch 19 Model Number 5 O OFF 21 Oil Alert 21 Oil Use Hours Meter 19 ON 21 Operating Hints 28 OPERATOR ORIENTATION 6 P protective gear 8 S SAFETY 8 SIGNAL WORDS 7 START 21 Starting 25 Stopping 25 T Terrain 25 Transporting 2...

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EMB Wallenstein HUF12000E, Operator'S Manual

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