Elma Modulgrav Operating Instructions Manual Download

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OPERATING INSTRUCTIONS

MODULGRAV

Kolpingstraße 1-7

D-78224 Singen / Htwl.

Postfach 280

D-78224 Singen / Htwl.

Tel. +49 (0) 7731 882-0

Fax +49 (0) 7731 882 266

e-mail: [email protected]
homepage: www.elma -ultrasonic.com

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Summary of Contents for Modulgrav

Page 1: ...NG INSTRUCTIONS MODULGRAV Kolpingstraße 1 7 D 78224 Singen Htwl Postfach 280 D 78224 Singen Htwl Tel 49 0 7731 882 0 Fax 49 0 7731 882 266 e mail info elma ultrasonic com homepage www elma ultrasonic com Exit ...

Page 2: ...tion page3 2 Safety Instructions page 4 3 Before Initial Operation page 4 4 Technical Specifications page 5 5 Use and Operation page 8 6 Step By Step Instructions page 10 7 Proper Care page 22 8 Maintenance Service page 22 9 Troubleshooting page 23 10 Spare Parts List page 24 11 Responsibility of Manufacturer page 24 ...

Page 3: ...ng maintenance and the information regarding the verification of safety functions specified in these operating instructions must always be observed otherwise there is no warranty claim and a proper functioning of the machine cannot be guaranteed Remodelling and changing the device is only permitted after consulting the manufacturer For service questions and technical information our technical supp...

Page 4: ...or severe injuries may occur This applies specifically to hair and fingers The miller may not be slowed down with the fingers During milling safety goggles must be worn to protect the eyes from facings 3 Before Initial Operation Please check the device for possible transportation damage Such damage cannot always be detected by looking at the shipping box If the device shows any damage please conta...

Page 5: ... 9 mm Force of the diamond Lower case position Medium case position Upper case position 12N corresp 1 2kg 14N corresp 1 4kg 16N corresp 1 6kg Receiving diameter for diamond Receiving diameter for engraving miller 2 5 mm 3 3 mm Lift setting course Lift setting fine Diamond holder 108 mm 11 mm Distance between table and top diamond position 175 mm Distance between short clamping device and top diamo...

Page 6: ...amping range cylindric starting from 3 6mm Groove plate Dimensions 250mm x 150mm x 15mm Universal device Plates up to 150mm Cups 80mm Type factors Template model height Type adjustment Factor V 20 mm 0 8 25 20 mm 1 7 11 7 20 mm 2 7 7 4 20 mm 3 6 5 5 20 mm 4 6 4 3 20 mm 5 5 3 6 20 mm 6 5 3 0 12 mm 0 5 24 12 mm 1 0 12 12 mm 1 6 7 5 12 mm 2 2 5 4 12 mm 2 7 4 4 12 mm 3 3 3 6 12 mm 3 9 3 0 Type expansi...

Page 7: ... 12 FLAT ENGRAVING Diamond expansion parts installed standard bearing bolt installed J 16 16 J 16 16 J 16 16 J 16 16 J 16 16 J 15 15 J 15 15 RING INSIDE Expansion parts installed not expanded J 11 11 J 10 11 J 7 7 J 6 6 RING INSIDE Expansion parts installed fully expanded J 10 10 J 10 10 J 7 7 J 7 7 RING INSIDE Expansion parts not installed standard bearing bolt installed J 15 15 J 15 15 J 15 15 J...

Page 8: ...ves to receive and fix the part to be engraved The movement of the table is directly translated onto the work piece independently of the height of the surface to be engraved If the lever of the mouse module is activated and the engraving tool reaches the surface of the work piece engraving occurs If the tracer needs to be moved while a model is being traced it is absolutely necessary that the leve...

Page 9: ...rocedure Aluminum Brass Plastic Gold Silver High Grade Steel Copper Pewter Ring inside down down down medium down down Milling up up up up up up up up Diamond outside engraving medium medium up medium medium up medium down Attention When the mouse is pressed the control knob for setting the pressure may not be changed Milling Speed As in conventional machine shaping the material to be milled deter...

Page 10: ...ep By Step Instructions ü Ring Inside Engraving with Ring Inside Module page 11 ü Ring Outside Engraving with Ring Outside Module page 13 ü Flat Engraving with Clamping Device page 15 ü Milling Engraving with Clamping Device page 17 ü Stretching Device Mounting and Operating Instructions page 20 ...

Page 11: ...1 to park position 2 Step Loosen clamping lever 1 at the diamond holder case and push module 2 to the height of the column mark 3 with other hand Retighten clamping lever 1 Put chisel back 3 Step Fix the limit stop 1 at the mark on the chisel holder 2 and lock with the srew 4 Step Loosen clamping lever 1 at the type height adjustment and position fork 3 at the required type height 2 with thumb Ret...

Page 12: ...er and push chisel to the limit stop in the direction of the work center Retighten clamping lever 3 7 Step Testing diamond position Take tracer out of its park position and bring to half height of engraving template 1 The tip of the diamond is now in the center over the inner surface of the ring 2 8 Step Adjusting the distance diamond to engraving surface Turn knob of chisel height fine adjustment...

Page 13: ...e module 1 step Mount the module on the work surface of the Modulgrav Tighten the two black fly nuts 2 step Tighten the spanner on the side until stop 1 in the blue sections 3 step Put in the ring knurled screw Hold the disk while fixing the ring with the other hand 4 step Push in the diamond holder from the front and fix it 1 1 1 ...

Page 14: ...ep Place the copyring pin in the centre of letter Slide down the black plastic arrow loosen the knurled nut 2 and set the distance of the diamond so that it is positioned above the centre of the ring 7 step Now push up the plastic arrow and start engraving Please note Choose your required size of engraving Adjust the engraving pressure to the material you work on 2 1 ...

Page 15: ...to the limit stop Retighten clamping lever 1 2 Step Loosen clamping lever at type height adjustment 1 and position fork at required type height with thumb 2 The reference is set by the lower end of the fork 3 Retighten clamping lever 1 3 Step Fix centering pin 1 on table top with the help of the allan key 4 Step Position short clamping device 1 on centering pin 2 If necessary clamping devices must...

Page 16: ... to be engraved Grip jaws can be adjusted differently according to the type of engraving piece Set the diamond into the center of the engraving piece 2 by open and fix the clamp dev 1 7 Step Lower diamond holder with the help of the fine adjustment handle 1 and adjust about 5mm above engraving piece 8 Step Check the type range i e trace the shape of first and last letter and middle part of the wor...

Page 17: ...s attached to the tube underneath the type adjustment 6 5mm 1 the miller holding plate 2 is fixed to the chisel base 3 1 Step Put tracer 1 into park position Loosen clamping lever 2 at miller holding module and hold module with other hand 3 and push it up to the limit stop Retighten clamping lever 1 2 Step Loosen clamping lever at type height adjustment 1 and position fork to the required type hei...

Page 18: ...ick up milling holder 4 in the milling holder module 3 Adjust miller to the center of the clamping device Retighten clamping lever 2 Loosen clamping lever at milling holder module 1 With the other hand push the module down to approximately 5 mm above clamping device Retighten clamping lever 1 6 Step Open grip jaws of clamping device by turning black control knob 2 Clamp in the piece which is to be...

Page 19: ... the miller touches the surface of the work piece Selecting the engraving depth Press mouse button and turn the knob 2 clockwise The interval between 2 numbers corresponds to 0 1 mm 8 Step Turn the miller on and adjust it to the correct speed see table Milling Speed Put the tracer 2 on the first letter of the word and start milling While tracing the letters the mouse lever 1 must be activated When...

Page 20: ...he hinged fork without stretching device Move the fork down as far as it will go 1 Loosen both locknuts 7mm at the fork fastening 2 Use a suitable screw driver to remove the fixing screws from the hinged fork 3 2 Step Move the fork up as far as it will go Put the guiding bushing aside 1 Remove the copying pin from the guiding bushing 2 Take the hinged fork off the guiding bushing 3 3 Step Slide th...

Page 21: ... the fork 3 Ensure that the device is positioned exactly at the centre of the recess Caution Tighten the two grub screws only until the module is fixed without lateral play sluggishness of the hinged arm 6 Step Retighten the two locknuts on the fastening screws 2 How to adjust the stretching device The letter stretching device is now ready for use To select the degree of letter stretching use the ...

Page 22: ...aping tools for cleaning the device 8 Maintenance Service Note The fixing screws of the table top may not be loosened since the table top is specifically set for this device loosening the screws will impair the engraving result No changes may be made to the settings of the linear guides Performing changes to the linear guides will void your guarantee or warranty claim If you require help from our ...

Page 23: ...r type length and expansion was exceeded Ring Inside Engraving The engraving runs at a slant if the ring has not been clamped correctly the ring inside module has not been pressed against its fixing screws when installed the fixing screws of the table top have been loosened see table The engraving runs with double contours if the tension wire is not tensioned properly the centering pieces are not ...

Page 24: ...nd the part number according to the attached spare parts list Please direct spare part orders in writing to Elma There will be no warranty for any consequence arising from the use of parts other than original spare parts 11 Responsibility of Manufacturer The manufacturer of this engraving device considers itself responsible for any consequence to the safety reliability and performance of the devic...

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