Eliet Super Prof Manual Download

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Super Prof

M A N U A L

Summary of Contents for Super Prof

Page 1: ...Super Prof M A N U A L...

Page 2: ...t eu ELIET Copyright 2015 ELIET All rights reserved All textual material drawings illustrations diagrams graphs etc included in this ELIET booklet are protected by copyright and also by other intellec...

Page 3: ...to your machine in the boxed areas Article number MA Serial number Year of Manufacture Purchase date 2 Warranty 2 1 Registration of your machine In order to be able to make a warranty claim you will n...

Page 4: ...if you are thoroughly familiar with operating such equipment it is still advisable to read these pages carefully At ELIET all our machines and devices are subjected to a policy of continuous change a...

Page 5: ...haust system in such a manner that flames or heat from the system will not ignite flammable material Failure of the owner operator of the equipment to comply with this regulation is a misdemeanour und...

Page 6: ...4 Personal Protective Equipment PPE 20 7 3 5 Danger zone 20 7 3 6 Periodic maintenance 20 7 3 7 Respect the environment 21 8 Dealer s duties 22 9 Operating instructions 23 9 1 Preliminary checks 23 9...

Page 7: ...V belt Tighten belt 61 11 4 6 Changing the belts Replace Belts 62 11 4 7 Checking the tension of the drive chain for the feed roller 63 11 4 8 Checking and adjusting the tracks for correct tension Cro...

Page 8: ...8 Wiring FEED REV 80 16 3 10 F09 Short THROTTLE 80 16 3 11 F10 Wiring THROTTLE 80 16 4 Dashboard warnings 81 16 4 1 W00 Safety Bar 81 16 4 2 W01 AntiBlock Motor 81 16 4 3 W02 Speed Up Engine 81 16 4 4...

Page 9: ...formation and or actions or to denote where you can find additional information relating to the subject 5 2 Caution Caution This notice identifies safe usage habits This is done to prevent incorrect a...

Page 10: ...e to study the machine beforehand for an improved understanding of the descriptions provided in this user manual 1 Safety stop bracket 2 Wheel drive control steering wheel 3 Petrol tank 4 Hydraulic oi...

Page 11: ...ts and standard of craftsmanship as the original equipment Caution For your safety use only genuine ELIET parts on ELIET machines 1 Safety screen 2 Instrument panel 3 Foot brake 4 Feed roller 5 Sieve...

Page 12: ...ine protective gloves safety gog gles hearing protectors Sticker 2 reminds the user to keep bystanders a safe distance away 10m order number BQ 501 070 130 Sticker 1 affixed to the feed opening warns...

Page 13: ...the Axelero before bending the blow chute Never put your hands into the folded out blow chute order number BQ 501 070 150 This sticker on the blow chute flap refers the user to the risk of flying chip...

Page 14: ...or cleaning must be immediately renewed Stickers are available at your approved ELIET Dealer The following stickers apply exclusively to our American Customers This sticker summarizes in 18 items a n...

Page 15: ...chine is started the operator is re minded to inspect and service the blades before turning on the machine order number BQ 505 010 250 This sticker is found near the identification sticker Here our Am...

Page 16: ...ntenance Protective cover V belt This metal cap provides protection against rotating V belts The protective cap can only be opened using tools The motor must always be off when this cap is removed If...

Page 17: ...tect the operator against flying wood chips Any attempt by the operator to insert his hands beyond this steel sheet is strictly forbidden The operator must be aware that lifting this plate means that...

Page 18: ...ll safety messages posted on the machine in the form of stickers or icons Read and observe all safety messages posted on the motor Under no conditions whatsoever may the original design of the machine...

Page 19: ...e assumed to be fully conversant with the safety instructions The operator is fully liable for the use of the machine in regard to himself and to third parties Operators are presumed to possess a cert...

Page 20: ...do not allow bystanders to enter the zone of danger that stretches up to 10m around the machine Do not take any risks and immediately stop the machine as soon as anyone enters the danger area When lea...

Page 21: ...the environment Use the machine in a manner that respects environmental regulations Avoid unnecessary machine running while not at work Avoid spilling petrol while refuelling Service the engine regul...

Page 22: ...S MUST BE RE TIGHTENED AFTER THE FIRST 5 OPERATING HOURS Likewise make sure to check the belt for correct belt tension after a run in period of 10 hours Each machine that leaves the factory contains a...

Page 23: ...and in good condition If they need to be sharpened this must be done first 11 4 2 Sharpening the blades on page 53 If one detects cracks or fractures in a blade this blade must be immediately renewed...

Page 24: ...il to fuel Because of the short shelf life of fuel it is good practice to buy fuel in small quantities Store petrol in an approved container Keep this container out of the reach of children Store fuel...

Page 25: ...way the operator is sure that no foreign objects will enter the machine with the material Foreign objects are defined as any non organic object or branchy material in excess of the stated capacity su...

Page 26: ...e able to check the operation of the LCD screen Turn the key to position 2 the start motor cranks the engine Release the key when the engine starts After 3 to 4 seconds push the button of the Choke 2...

Page 27: ...sure that the motor is achieving the revolutions indicated when running at full gas Never try to modify the engine speed yourself Switching off the engine Reduce gas 1 to a lower level tortoise by pre...

Page 28: ...The control handle consists of two separate handles where the left hand handle controls the left hand track and the right hand handle controls the right hand track To move the machine straight ahead...

Page 29: ...s manual 7 3 Safety regulations on page 18 A good gardener is well organized and plans his work This will enable you to have perfect control to avoid accidents The wood should be systematically stacke...

Page 30: ...e the deflector flap 9 6 3 During the work Be careful when performing work While operating the machine focus your concentration completely on the work Start the engine 9 4 Starting the Petrol Engine o...

Page 31: ...full power output Caution If the revolutions are too low the coupling will not engage when the Action but ton is pushed A safety message on the LCD screen will ask you to increase the revolutions Use...

Page 32: ...safety screen that are expelled from the in feed do not cause personal injury Feed the garden waste into the loading hopper and guide it towards the feed roller In the case of loose garden waste leave...

Page 33: ...waste Never put your hands further in than the base of the anti projection cover Never push jammed green waste into the hopper with your foot Warning Do not lean forwards to push material further into...

Page 34: ...the material to be fed in By adjusting the knob in the range of 1 to 10 you can obtain maximum efficiency The rotation direction of the feed roller can be changed by pressing the out button 2 This is...

Page 35: ...leroTM impeller for damage Open the sieve in order to access the chippings chamber 11 2 5 Opening the shredding chamber on page 43 Check the blades and the blade holders for damage In the event of dam...

Page 36: ...roTM each time the machine is used Remove all chippings and green waste that has remained in the feed hopper Remove the build up of chippings and wood residue in the recesses Remove any chippings that...

Page 37: ...so lead to erosion and in turn faults in the electrical system Water is known to be the main cause of corrosion and must therefore be avoided at all times A washing out of the lubricant is possible fo...

Page 38: ...or transport position on page 46 Use slip resistant ramps to load the machine into a van or a trailer Make sure that they are securely attached to the vehicle or trailer The maximum allowable lateral...

Page 39: ...Equipment specifications on page 75 for the exact weight of the shredder Warning Under no circumstances should the machine be used if the blow chute is in transport mode The chippings could be blown o...

Page 40: ...vice parts are manufactured to the same strict quality control requirements and degree of craftsmanship as the original equipment For your safety use only genuine ELIET parts on ELIET machines Perform...

Page 41: ...advice He stocks genuine ELIET service parts and lubricants His staff can always obtain advice and service from ELIET so that they can provide you with an impeccable after sales service 11 2 General...

Page 42: ...al 1 black M6 slw 10 Disconnect the positive terminal 2 red M6 slw 10 Caution First connect the positive terminal 2 red M6 SW 10 And then the negative terminal 1 black M6 SW 10 Never disconnect the ba...

Page 43: ...another and hold them together with one hand With your other hand pull the handle 2 and tilt the maintenance hatch upwards Secure the maintenance hatch using the lock 3 this will prevent the hatch une...

Page 44: ...The upper sieve often stays in position because the fixed shredders hold it fast Try to open the sieve using the handle If the sieve is too tightly fixed the black lever can be used to provide levera...

Page 45: ...position When moving the black lever there must be sufficient tension on the hooks If this is not the case the hooks should be adjusted Use an SLW 13 wrench to undo the locking nut on the threaded en...

Page 46: ...u must ensure that the deflector flaps are folded out as far as possible see 9 6 2 Turning and positioning the blowchute and deflector flap on page 30 Lock them into this position In order to fold bac...

Page 47: ...se a cloth to wipe it clean the oil level shown on the dipstick is not always correct the first time that the dipstick is removed Therefore reinsert the dipstick and then remove it again The oil level...

Page 48: ...to the receptacle Once all of the oil has been removed from the crankcase re place the drainage bung Partially fill the engine with fresh oil and refit the filler cap Consult the engine manual for the...

Page 49: ...ilding inside the filter housing Gently remove the pre cleaner from the cartridge Remove the nut and the sheet of the filter medium first and then remove the cartridge Prevent the carburettor from bec...

Page 50: ...are available from your local Eliet dealer or from a B S service center Move the tensioning belts on the section of fuel hose that sits on the filter Retighten the straps Clean up any spilt fuel Start...

Page 51: ...under the filter Remove the used filter 1 after allowing the oil to drain if stubborn use an oil filter wrench Apply a film of new oil to the sealing gasket of the new filter Screw the new filter onto...

Page 52: ...d to be small enough to pass through the openings in the sieve screen or as soon as they re small enought to be ejected The chippings fall through the calibration sieve in the AxeleroTM chamber 3 wher...

Page 53: ...a longer period of time It is very important to never grind away the teeth when performing main tenance on the blades read 11 4 2 Sharpening the blades on page 53 The position of the blades on the bl...

Page 54: ...nd a correct cutting angle are essential for efficient shredding These two properties of the blades are retained in position by correctly sharpening the blades If blades become blunt the sharp cutting...

Page 55: ...move some material and the blade will become smaller on the active cutting side You can continue to grind until you have reached halfway through the width of the top of the blade see picture Should yo...

Page 56: ...ly stopped and remove the key from the ignition For your information The blades are extremely sharp Avoid contact with the blades en allways wear protective clothings Each blade is secured with two M8...

Page 57: ...file A Reversing the blades of group 1 Rule Ensure that the blades from blade group 1 are always facing with their back side B to wards the side walls of the shredding chamber Perform the following st...

Page 58: ...raight blades Perform the following steps to consistently apply this rule Disassemble two blades that are diametrically opposite each other Rotate them through 180 and change them over Do the same wit...

Page 59: ...s that must be followed in order to turn the blades Read 11 4 3 1 To reverse a shredding blade proceed as follows on page 56 Group 1 Check that the rear of each blade faces towards the wall B of the s...

Page 60: ...Checking the drive belt for correct tension Chk Belt Tens There are two belts on the Super Prof both are hidden behind the belt protection guards for safety In order to check the tension on the belts...

Page 61: ...leys To do so use a straight slat length 1200 mm and hold it against both belt pul leys When the alignment is correct the slat will touch the belt pulleys at 4 locations Position a metal plate between...

Page 62: ...ace Belts To replace the belt that drives the blade axle 1 the small belt 2 that drives the AxeleroTM must first be undone Belt 2 Blade axle AxeleroTM Remove the belt guard read 11 2 1 Removing the be...

Page 63: ...read 11 2 2 Removing the chain guard on page 42 Check the tension of the chain If the chain is too slack slacken the bolts 1 2 M8 slw13 Tension the chain by tightening the nut 3 on the threaded rod M...

Page 64: ...brication Lubrication In view of the fact that the shredders often operate in extreme conditions Eliet considers it im portant to use high quality materials ELIET therefore recommends the use of speci...

Page 65: ...the hydraulic valves Nylon sealing plates for the feed roller guides Throttle control lever pivot point Choke lever Quick closing sieve screening system Handles for the maintenance hatch Pivot points...

Page 66: ...cant for pivot points and ball joints ELIET would recommend Novatio PFT grease for friction surfaces Wipe away any excess lubricant 11 4 9 2 Greasing via the grease zerks fitted This group includes th...

Page 67: ...ClearLube as a lubricant Wipe away any excess lubricant 11 4 9 4 Lubricating the chains and the gearwheels This group includes the following locations on the ma chine Chain drive of the feed roller U...

Page 68: ...lter 11 3 4 Cleaning the air filter Clean air filter on page 49 10 Check knives 11 4 1 Checking the blades on page 52 25 Engine oil 11 3 2 Engine oil change Engine Oil on page 48 50 Check belt tension...

Page 69: ...ge to the machine B Special maintenance of the drive belt Tighten Belt The belt that transfers the power from the engine to the blade shaft is long During the bedding in period the belt will stretch n...

Page 70: ...ness Blades wheels bearings engine Check the oil level in the engine crankcase read 11 3 1 Checking the oil level in the engine crankcase refilling on page 47 11 5 3 Maintenance after 5 hours Caution...

Page 71: ...page 60 Reverse blades read 11 4 3 Reversing and renewing the shredding knives Turn Knives on page 55 Check the chain tension and if necessary adjust the tension read 11 4 7 Checking the tension of t...

Page 72: ...and renewing the shredding knives Turn Kni ves on page 55 Changing the hydraulic oil replacing filter read 11 3 8 Changing the hydraulic oil filter Hy draul filter on page 51 en op pagina 51 Replacing...

Page 73: ...machine At ELIET we strongly recommend that the machine is stored at a location that is well protected from the weather etc When winterizing the machine for long periods it is recommended to perform t...

Page 74: ...wer sieve honeycomb 35mm 4 MA 029 001 010 Upper sieve honeycomb 35mm 5 MA 029 001 011 Sieve for moist material 6 MA 029 001 013 Sieve palm leaf Fitting the sieve Open the AxeleroTM chamber read 11 2 4...

Page 75: ...r control Eliet ABM anti blocking systeem Ergonomic safe input height invoerhoogte 1000mm i nvoeropening 500mm x 700mm Output calibrating sieve 25x25mm AxeleroTM 300mm output height 2000mm throwing di...

Page 76: ...rforming a hazard analysis it is fully aware of the potential hazards and risks associated with the machine In this knowledge the necessary steps have been taken in line with Machine Directive 2006 42...

Page 77: ...DIN 51524 Part 3 HVLP Viscosity ISO VG 46 cSt Capacity of hydraulic system 13 L Brands SUNOCO Sunvis 846 WR HV ELF Hydrelf DS 46 SHELL Tellus TD 46 TOTAL Equivis ZS 46 CASTROL Anvol WG 46 TEXACO Rando...

Page 78: ...M10 49 72 M12 85 125 M14 135 200 M16 210 310 M18 300 430 M20 425 610 M22 580 820 M24 730 1050 M27 1100 1550 M30 1450 2100 Fine thread M8 x 1 27 35 M10 x 1 25 52 69 M12 x 1 5 89 130 M14 x 1 5 145 215 M...

Page 79: ...necessary repair to resolve the fault the Reset button in the trouble shooting menu can be pushed in order to remove the error message 16 3 2 F01 Safety Cover If this error message is shown on the di...

Page 80: ...nd or supply sockets Check the wiring and the sockets that run from the supply button to the dashboard 16 3 8 F07 Short FEED REV If this error message is shown on the display there is a short circuit...

Page 81: ...t engaged Before putting wood into the machine the blades must be engaged Push the Action button to do so 16 4 5 W04 Load Too High If the rotor blocks the electrical coupling will disengage and the fe...

Page 82: ...ter twelve months or 100 running hours in semi professional or in professional use To be eligible to obtain warranty the customer is invited to register the newly purchased machine with ELIET You shou...

Page 83: ...t will be examined by the technical department first prior to ap proving or rejecting the warranty ELIET reserve the right to solely decide whether or not the customer has complied with the conditions...

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Page 85: ...V03 201508...

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