ELECTROSEA CLEARLINE CL-990-X1.5 Installation Manua Download

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Installation Manual

Model CL-990-X1.5

CLEARLINE System

(888) 384-8881

(952) 475-8084

[email protected]

www.electrosea.com

Summary of Contents for CLEARLINE CL-990-X1.5

Page 1: ...InstallationManual ModelCL 990 X1 5 CLEARLINE System 888 384 8881 952 475 8084 support electrosea com www electrosea com ...

Page 2: ...es resulting from the use of this product and information contained herein 1 Table of Contents Introduction Table of Contents 1 ElectroSea and CLEARLINE 2 Components 3 Safety and Pre Installation Descaling 4 Optimal Performance Optimal Performance and Flow Alert 5 Internal Screen and Cell Indicator 6 Installation Overview Electrical Connection Overview 7 Seawater Connection Overview 8 ClearCell In...

Page 3: ...E System CLEARLINE is an innovative marine electrochlorination system that prevents biofouling and barnacle growth in your vessel s seawater lines CLEARLINE keeps your air conditioners chillers and refrigerators operating at maximum flow rates and sea strainers clean longer The patent pending CLEARLINE System includes CLEARLINE Control Unit which is the brain and ClearCell which is the heart of th...

Page 4: ... Mounting Screws 10 x 1 2 54cm 1 ClearCell 1 Flow Sensor 1 Union 3 Hose Connectors 1 Top Side Mounting Bracket 1 Bottom Side Mounting Bracket 4 Mounting Screws 12 x 1 25 3 12cm Round Head 4 Mounting Screws 12 x 1 25 3 12cm Flat Head 4 Machine Screws M5 x 12mm Round Head Components 3 Items not included Optional Base Tab Bracket Optional Strainer Accessory Kit Marine Grade Seawater Hose Stainless St...

Page 5: ...marine growth that have accumulated on the interior seawater lines are removed If seawater lines are impacted with barnacles and marine growth then ElectroSea recommends professional descaling prior to installing the CLEARLINE System By starting with descaled and clean seawater lines you will realize the full benefit of the CLEARLINE System For new vessels descaling is not necessary u Without CLEA...

Page 6: ...ating If a Flow Alert occurs 1 Check vessel s strainers and intake grates for blockage 2 Check seawater pump operation 3 Check ClearCell Internal Screen see Operation Manual Pg 8 Optimal Performance Constant Chlorinated Seawater Flow The CLEARLINE System should be powered ON and have seawater flowing through the ClearCell at all times This provides the vessel s seawater circuit with constant chlor...

Page 7: ...L BE PERMANENTLY DAMAGED IF YOU HANDLE IT Spray screen with freshwater to remove debris Low seawater flow may damage cooling system and other components that depend on this water for proper operation It is the owner s responsibility to monitor the vessel s seawater flow and perform any maintenance on the vessel s seawater pumps strainers and screen in ClearCell NOTICE CELL Indicator CELL Indicator...

Page 8: ...XT 15FT 15 4 6m CLEARCELL Extended Cable CBL01 CC EXT 20FT 20 6 1m CLEARCELL Extended Cable DO NOT cut extend or splice the 12 3 7m ClearCell cable Longer ClearCell cables are available from ElectroSea DO NOT connect multiple ClearCell cables together The Extended Cables in the table below show the total cable length from the CLEARLINE Control Unit to the ClearCell Modification of ClearCell cable ...

Page 9: ...is not for use with engines or generators NOTICE Seawater Connection Overview 1 Locate the vessel s seawater intake pump strainer and seacock shut off valve 2 Turn OFF ALL seacock shut off valves in the seawater circuit at or below the water line This includes any output seacocks to prevent back siphoning 3 The ClearCell should be installed after the seawater strainer and pump and before any seawa...

Page 10: ...ell Canister Preparation 1 Unsecure the pressure ring by turning the wing nuts counterclockwise 3 Remove the Electrode Assembly Lift by the black plastic cover Do not lift or pull on the cable Set the assembly aside in a safe location 1 2 2 Remove the pressure ring 3 ...

Page 11: ...wthroughhullofboat WARNING WARNING 1 Attach Top and Bottom Side mount brackets to the canister with 4 M5 machine screws 2 Secure to stringer or other appropriate load supporting vertical surface with 4 12 round head screws and 4 12 flat head screws OPTION B Side Mounting Optional Mounting Accessory 1 Mount canister on Base Tab Extension Brackets OPTION C Base Tab Extension Bracket Top Bracket Bott...

Page 12: ... Sensor INPUT and OUTPUT labels will result in improper operation of the CLEARLINE System 2 Connect the Flow Sensor after the ClearCell output port The Flow Sensor is made of glass filled nylon for superior strength however this makes the threads less malleable and rougher than other plastics When sealing to this component it is recommended that multiple turns of PTFE tape and paste are used Flow ...

Page 13: ...rted Failure to use hose clamps could result in a seawater leak or hose disconnection causing damage to property and or the vessel sinking ClearCell Installation 12 ClearCell Canister and Flow Sensor WARNING DO NOT let the weight of the hose or any plumbing hang unsupported on the Flow Sensor Use hose hangers hose straps or hose support brackets that are attached securely to a bulkhead stringer or...

Page 14: ...o plumb the return line directly to the top of the strainer lid The CLEARLINE Strainer Accessory Kit includes a custom strainer lid ball valve tubing connectors and fittings DO NOT drill through the top of any strainer lid The lid will crack and or fail over time and could resulting in sinking of the vessel 2B Use the appropriate plumbing fittings to connect the return line after the seacock and b...

Page 15: ... damage the ClearCell Electrode and affect its performance DO NOT use chemicals acids descaling solutions or zincs in the ClearCell canister or on the ClearCell Electrodes This will damage the ClearCell Electrode and canister 3 Add the pressure ring and tighten down the wing nuts evenly Do not use tools to perform this tightening process Work in a star pattern so all are evenly secure 4 Double che...

Page 16: ... according to the appropriate electrical standards i e ABYC Connect the Power Cable A to the CLEARLINE Control Unit Failure to Power OFF the CLEARLINE Control Unit during the wiring process could result in damage to the CLEARLINE System CLEARLINE to ClearCell Connect the ClearCell cable B between the CLEARLINE Control Unit and the ClearCell CLEARLINE to Flow Sensor Connect the Flow Sensor cable C ...

Page 17: ...wer 24 VDC 7 Amp Max Peak Current Normal Operating Flow 18 50 GPM 68 189 LPM Maximum Pressure 70 psi CLEARCELL Size 10 2 inches 26cm height 8 4 inches 21 3cm diameter width CLEARLINE CONTROL UNIT Size 10 0 inches 25 4cm width 7 0 inches 17 8cm height without cables 3 25 inches 8 3cm depth ...

Page 18: ...al end user purchaser of a Product directly from ElectroSea or an authorized ElectroSea Dealer a Direct Purchaser or 2 The original end user purchaser of a new vessel in which a new Product was installed by the manufacturer a Vessel Purchaser 3 This Limited Warranty is not transferable How Long Coverage Lasts the Warranty Period This Limited Warranty only applies for a two year period the Warranty...

Page 19: ...ber the type and length of vessel on which the Product is used and a reasonably complete description of the problem you are having ElectroSea may require that you send the Product to ElectroSea at your cost for examination If your claim is covered by this Limited Warranty ElectroSea will pay the cost of sending the Product as repaired or a replacement Product to you No Other Express Warranties Thi...

Page 20: ...750056 007 REV A 888 384 8881 952 475 8084 support electrosea com www electrosea com ...

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