ELECTRO FREEZE COMPACT Series Operator'S Manual Download

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H. C. Duke & Son, LLC

P/N 184592 September 2012

Printed in U.S.A.

COMPACT SERIES

SHAKE FREEZER

Model CS705

184592 - 9/12

OPERATOR'S MANUAL

with Illustrated Parts List

Summary of Contents for COMPACT Series

Page 1: ...H C Duke Son LLC P N 184592 September 2012 Printed in U S A COMPACT SERIES SHAKE FREEZER Model CS705 184592 9 12 OPERATOR SMANUAL with Illustrated Parts List ...

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Page 3: ...Operator s Manual for the Electro Freeze Model CS705 Compact Series Flavor Injected Shake Freezer All contents Copyright 2012 H C Duke Son LLC 2116 Eighth Avenue East Moline Illinois 61244 i ...

Page 4: ...lert symbol but the message is the same Decals with the words DANGER WARN ING or CAUTION appear on the freezer DANGER identifies the most serious hazard Decals with the words DANGER or WARNING are typically near specific hazards on the freezer General precautions are listed on CAUTION safety decals In this manual CAUTION messages with the safety alert symbol call attention to safety messages ii SA...

Page 5: ...als use the information and illustrations on pages iv and v of this manual to identify the decal and order replacement parts DO NOT attempt to operate the CS705 freezer until you read and understand all safety messages and the operating instructions in this manual 4 Operate Safely DO NOT allow untrained personnel to maintain or service this machine Failure to follow this instruction may result in ...

Page 6: ...ry to replace any label please contact your local authorized Electro Freeze Distributor or H C Duke Son LLC When ready to order you will need to determine the 1 part number 2 type of label 3 location of label and 4 quantity required and include a return shipping address You may contact your local authorized Electro Freeze Distributor as follows Name Address Phone or for factory service assistance ...

Page 7: ...chine starts automatically Do not operate with panel removed 1 P N HC165126 2 P N HC165025 Hazardous rotating beater shaft Do not operate unit with dispense head removed Beforeremovingdispensehead 1 Turn all control switches to OFF and 2 Disconnectallpowersupplies Unit mayhavemorethanonepowersupply ...

Page 8: ...ate 4 3 3 Reference Information 4 3 4 Installation Date 4 3 5 Dimensions 5 4 PART NAMES AND FUNCTIONS 6 5 OPERATOR CONTROLS INDICATORS 10 5 1 Rinse Switch 11 5 2 Spinner Motor Fuse 11 5 3 Lexible Spinner Shaft 11 5 4 Reset Circuit Breaker 11 5 5 Selector Switch 11 5 6 Prime Calibrate 12 5 7 Flavor Selection Buttons 12 5 8 Indicator Light ADD MIX 12 5 9 Mix Float 12 6 DISASSEMBLY AND CLEANING 13 6 ...

Page 9: ...AILY PROCEDURES 26 9 1 Night or Idle Operation 26 9 1 1 General Cleaning 26 9 1 2 Operation 27 9 2 Draining Product From Freezer 28 10 PRODUCT INFORMATION 29 10 1 Overrun 29 10 2 Rerun 29 11 SYRUP FLAVOR SYSTEM 30 11 1 Syrup Line Disassembly and Sanitizing 30 11 2 Syrup Line Assembly and Sanitizing 32 11 3 Syrup Calibration 34 12 ROUTINE MAINTENANCE 35 13 TROUBLESHOOTING TABLES 39 vii ...

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Page 11: ...her products in this machine is considered misuse see War ranty This manual has been prepared to assist you in the proper operation and general maintenance of the Electro Freeze Model CS705 Freezer Your freezer will not compensate for or correct any assembly or priming errors made during the initial start up Therefore it is important to follow the assembly and priming procedures detailed in this m...

Page 12: ...m the pallet 2 2 Installation 3 A minimum 3 inch 7 6 cm air space is required on both sides and back of the freezer for adequate ventilation 4 Test the operation of the head and flex shaft cover safety switches prior to placing the freezer in service See Section 12 Routine Maintenance Monthly 1 This freezer is designed for indoor use and must be protected from outdoor weather conditions 2 This fre...

Page 13: ...er connects to a NEMA 6 20R receptacle See Figure 2 1 3 Supply voltage must be within 10 of voltage indicated on the name plate Request your local power company to correct any voltage problem 4 The control transformer in the electrical box is factory wired to 208 volts red wire tap for 208V nominal power supply If power supply is between 230 240 volts use 240V orange wire tap on transformer 3 1 Pa...

Page 14: ...___ Phone _____________________________________ The data plate provides important information that the operator should record and have available for parts ordering warranty inquiries and service requests Figure 3 1 Fill in the following information as soon as you receive the Electro Freeze CS705 The item numbers encircled below correspond with the callout numbers in figure 4 1 1 Model Number _____...

Page 15: ...ELECTRO FREEZE Shake Model CS705 184592 5 3 5 Dimensions Figure 3 2 Electro Freeze Model CS705 Dimensions ...

Page 16: ...ELECTRO FREEZE Shake Model CS705 184592 6 4 Part Names and Functions Figure 4 1 Head Assembly 19 20 ...

Page 17: ...MBER MIX Delivers syrup to the shake mix 10 O RING CHAMBER Prevents mix from leaking Lightly lubricate 11 HANDLE ASSY COMPLETE Opens and closes the plunger to start and stop the flow of product from the freezer The following part names and descriptions refer to figure 4 1 12 O RING PIVOT POST Holds the pivot post in place Lightly lu bricate 13 POST PIVOT Holds the handle in place 14 PLUNGER DISPEN...

Page 18: ...zing cylinder wall 3 SEAL CUP BEATER SHAFT Seals the opening between the freezing cylinder and the beater DO NOT LUBRICATE 4 WASHER SHAFT SEAL Holds the shaft seals together Must be lubricated The following part names and descriptions refer to figure 4 2 4 Part Names and Functions continued SEAL BEATER SHAFT CUP SEAL CUP BEATER SHAFT BLADE SCRAPER WASHER DOUBLE SHAFT SEAL BLADE SCRAPER SHAFT BEATE...

Page 19: ...and air into the freezing cylinder from the hopper 2 INSERT ASSEMBLY MIX FEED Regulator Regulates mix flow Open position for day operation and closed position for night 3 O RING INSERT ASSEMBLY Holds the insert in place in the mix tube Must be lubricated TUBE MIX FEED O RING O RING INSERT ASSY MIX FEED 4 O RING MIX FEED ASSEMBLY Seals the opening between the hopper and mix feed tube O rings do not...

Page 20: ...ace before the beater will operate continued 5 1 Syrup Pump Switch 1 This two position switch controls the operating mode of your freezer a ON right This position operates the syrup motor Always use this mode when operating the syrup system b OFF left In this position the syrup motors do not run 5 Operator Controls CAUTION Test operation of the head switch prior to placing the freezer in service S...

Page 21: ...FREEZE position with water or sanitizer in the cylinder the freezer will be damaged c AUTO right This position activates both the beater motor and refrigeration unit This is the normal operating position which will maintain a cylinder temperature of 26 to 28 F 3 to 2 C This holds the AGC fuse for the syrup pumps 5 4 Syrup Pump Fuse 4 This control protects the spinner motor against failure from an ...

Page 22: ...Float not shown 5 Operator Controls continued 5 8 Flavor Selection Buttons 8 These push buttons are used to select the flavor of shake to be dispensed Press the button for the desired flavor Selection of another button will cancel the previous selection Vanilla provides product from the cylinder only with no added flavoring When Chocolate Strawberry Banana or Special are selected that correspondin...

Page 23: ...ndle used to clean mix chamber ports and syrup hoses 9 BEAKER 150 ML HC196109 Used in syrup calibration not shown 10 KIT O RING Contains all O rings and seals needing replacement on a regular basis not shown The following accessories shipped with the freezer are necessary for cleaning sanitiz ing and disassembly assembly HC158066 LUBRICANT COMPOUND 7 SEVEN 5 3 OZ TUBE Figure 6 1 Accessories CAUTIO...

Page 24: ...ELECTRO FREEZE Shake Model CS705 184592 14 Figure 6 2 Dispense Head Assembly 6 2 DisassemblyInstructions ...

Page 25: ...ctions continued 5 Remove the actuator rod 16 by lifting up and swing out 6 Hold onto the bottom of the dis pense head 5 and release the mixer shaft 8 from the flexible spinner tube by lifting up the retainer sleeve on the flex shaft Important Mixing shaft will fall out of the mix chamber and could be damaged if dropped FRAGILE DO NOT DROP 7 Pull the keeper 4 out of the head Remove the pivot post ...

Page 26: ...DE SCRAPER SHAFT BEATER SEAL CUP BEATER SHAFT 11 Remove the beater bearing bushing figure 6 2 3 and beater shaft figure 6 3 from the cylinder Then remove the scraper blades 2 and shaft seal 3 4 from the beater shaft 1 Remove the cup seals 3 from the washer 4 on the shaft seal assembly Remove the drip tray 12 Remove the mix feed tube assem bly from the hopper as shown in figure 6 4 and remove the o...

Page 27: ...onsibility to be aware of and conform to the require ments for meeting federal state and local laws concerning the frequency of clean ing and sanitizing the freezer 1 Prepare a three compartment sink in accordance with local health regula tions The sink will be used to wash rinse and sanitize the freezer compo nents which will be removed later Also prepare a clean surface to air dry all parts NOTE...

Page 28: ... washed rinse and place them in the sanitizing solution For proper sanitizing all parts must remain fully immersed in the sanitizer for 5 minutes Allow parts to air dry after sanitiz ing Important Do not leave parts in sanitizer for more than 15 minutes 4 Wash hopper walls and all soiled surfaces on the freezer with a clean dispos able towel 5 Using the spray bottle filled with sanitizing solution...

Page 29: ...seals 3 on the plastic washer 4 Apply a moderate amount of approved sanitary lubricant such as Compound 7 to the washer Do not allow any lubricant to come in contact with the bell shaped rubber portions of the seal figure 7 1 3 See figure 7 2 Install the shaft seal over the rear of the beater shaft Wipe off excess lubricant from the beater shaft 4 Place the scraper blades on the beater shaft makin...

Page 30: ...ELECTRO FREEZE Shake Model CS705 184592 20 Figure 7 4 Head Assembly 7 Assembly continued ...

Page 31: ...onto the freezer by tilting the top of the head towards you aligning the studs with the holes in the head and sliding toward the freezer As you push the head towards the freezer carefully rock it into place and align the shaft with the drive coupling 14 Tighten the hand knobs simulta neously finger tight only Important Excessive force will damage the head Do not use tools to tighten 15 Insert mixi...

Page 32: ...ix feed insert 2 and lubricate Then install the o rings 4 on the mix feed tube 1 lightly lubricate Place the insert inside the mix feed tube 22 Lay the mix feed tube assembly in the hopper pan Do not install in the mix feed port in the hopper at this time Tube Mix Feed O Ring O Ring Insert Assy Mix Feed Figure 7 6 ...

Page 33: ...d sanitize your hands and forearms 3 The mix feed tube assembly should be laying in the bottom of the hopper pan Do not install Important Never let the sanitizer remain in the freezer for more than 15 minutes 8 1 Sanitizing Important Do not insert any tools or objects into the mix feed port or head dispensing hole while the freezer is running 4 Pour sanitizing solution into the hopper pan Using a ...

Page 34: ...ispense head close the plunger 4 When the mix stops bubbling install the mix feed tube into the mix feed hopper drain in the open position Place the selector switch to the AUTO position and the syrup switch to the ON position Important Failure to completely remove sanitizer or water from the freezing cylinder before placing in AUTO will damage the freezer 5 Fill the hopper with mix and Install the...

Page 35: ...shake dispenses 5 When cup is filled push handle up to stop dispensing and remove cup 8 2 Dispensing Milk Shakes Figure 8 3 CAUTION DO NOT touch or get too close to moving parts Clothing jewelry hair or other body parts may become caught in the machine and result in personal injury 6 Product is ready to serve 7 To clean mixing chamber before a different flavor is selected place an empty cup under ...

Page 36: ... the wash bottle with sanitizing solution 6 Using a brush and bottle of sanitzing solution wash down the bottom of the shake head and plunger being sure to clean the plunger spinner shaft hole with a brush 7 Using the bottle of sanitizing solution a rinse down the head end of the plunger and plunger spinner shaft hole c spray out the ends of each syrup line connector Also spray the end of the conn...

Page 37: ...Feed Tube Positions 9 1 2 Operation Look through top hole in tube you should see clear through Look through top hole in tube you should see the inner white plastic tube regulator blocking the opening Pin is in line with hole Pin is not in line with hole DAY NIGHT 4 Check mix level in hopper to ensure that there is enough mix to keep the indica tor light off add mix if necessary Do not dispense pro...

Page 38: ...ur 2 gallons of cold water into the hopper Place the selector switch to CLEAN and dispense the cold water Important DO NOT use hot water Damage to the freezer could occur 11 Follow with 2 gallons of warm water and repeat until the freezer dis penses clear water With most of the water dispensed place selector switch in the OFF position and drain off remaining water 12 Prepare 2 gallons 7 6 liters o...

Page 39: ...ight e Use the following formula to figure overrun percentage Weight of liquid mix minus weight of frozen product divided by the frozen weight See example Example Weight of one pint of mix 18 oz Weight of one 12 oz pint frozen product Difference 6 oz 6 0 oz divided by 12 oz 5 5 x 100 50 overrun Your Electro Freeze Distributor can provide a scale P N HC158049 that is graduated in overrun percentage...

Page 40: ...tal clip of the connector see figure 11 1 Slowly pull the pickup tube out of the syrup bottle allowing the syrup from the tube and hose to drain back into the bottle Place the stainless steel pickup tube in an empty bucket Repeat for each flavor and take hoses to sink and flush with hot water 122 140 F or 50 60 C Remove syrup bottles from the cabinet Fill the bucket with hot water and reconnect th...

Page 41: ...te syrup 8 Take a clean sanitized cloth and wash all soiled surfaces inside cabinet Disconnect the syrup and water lines from the mix chamber Remove the mix chamber and mixing shaft from the dispense head Take parts to the sink remove the o ring and then wash rinse and soak in sanitizer for 5 minutes Wash and spray sanitizer on the bottom of the plunger in the dispense head 9 Fill a small cup with...

Page 42: ...lear peristaltic tube is to be used on the pump with the brown colored potentiometer dial see figure 11 5 Important The clear larger hose is to be used only for the chocolate syrup Line up the center of the pump head to fit into the pump drive housing mounted on the cabinet back wall turn until it snaps into place 3 Place the three 3 remaining pump heads on the mix pumps in the cabinet 4 Connect t...

Page 43: ... under the dispensing head Turn syrup system switch to the ON position see figure 11 6 item 1 e Select a syrup flavor by pushing the proper button then press the syrup prime calibrate button see figure 11 4 item 2 Hold the button until sanitizer is flowing into bucket Continue holding button for one 1 minute f Repeat step 5e with the remaining three syrup lines g Allow sanitizer to soak in syrup l...

Page 44: ...stment potentiometers located above the mix pumps See figure 11 9 From left to right they are banana chocolate strawberry and special flavor 7 Approximate setting for the adjustment potentiometers is 7 8 Calibration levels for each flavor of syrup should be adjusted to oz 9 Select the proper potentiometer for the flavor to be adjusted a If the amount of syrup dispensed into the beaker is less than...

Page 45: ...ean and sanitize syrup lines with sanitizing solution 3 Clean the cylinder and drain tube with the appropriate brushes 3 Upon cleaning inspect and lubricate all seals and O rings as in structed that come into contact with mix Replace any O ring that is worn torn or loose fitting 4 Wipe all exterior surfaces of the freezer to remove any splattered mix 5 Check overrun and temperature of the product ...

Page 46: ... in service until the problem has been fixed C Air Condenser Call your Electro Freeze Distributor for service to clean air condenser fins MONTHLY B Test Flex Cover Switch The flex cover switch feature is designed to prevent the spinner shaft from being accidentally activated It is essential that the proper operation of this switch be verified on a routine basis Use the following instructions to te...

Page 47: ...the inside of the freezer cleaned including base side panels condenser etc 3 Contact your Electro Freeze Distributor to check water cooled con denser and flush clean to remove scale and deposits if necessary USE ORIGINAL OR AUTHORIZED REPLACEMENT PARTS ONLY WITH THIS FREEZER Should you have any questions on items which are not included in this schedule or problems where service assistance is neede...

Page 48: ... mix with a warm mild detergent solution Rinse in clear water and dry all parts thoroughly 3 Store the loose parts such as the head assembly beater assembly and pump parts in a safe dry place 4 Do not lay heavy objects on the plastic or rubber parts 5 Cover the freezer and all loose parts to protect them from dust or other elements that could contaminate them while in storage Place the freezer in ...

Page 49: ...WHEN YOU SEE THIS SYMBOL BE ALERT TO THE POSSIBILITY OF PERSONAL INJURY DO NOT ATTEMPT TO CONTINUE UNTIL THE SAFETY PRECAUTIONS ARE THOROUGHLY UNDERSTOOD SAFETY CAUTION All maintenance adjustments must be done by an Electro Freeze Distributor or authorized service technician CAUTION To avoid electrical shock or contact with moving parts make sure all switches are in the OFF position and that the m...

Page 50: ...eze Distributor for service 4 Leak in refrigeration system resulting in little or no refrigeration 4 Contact your Electro Freeze Distributor for service Unit does not operate 1 Freezer unplugged 1 Plug in freezer 2 Fuse or breaker blown at main disconnect 2 Make sure your freezer is connected to a separate circuit independent from any other electrical equipment Have technician check fuse or breake...

Page 51: ...3 Contact your Electro Freeze Distributor for service 4 Suction pressure too low 4 Contact your Electro Freeze Distributor for service Compressor motor does not operate when dispensing 1 Plunger switch defective or out of adjustment 1 Contact your Electro Freeze Distributor for service 2 Time delay defective 2 Contact your Electro Freeze Distributor for service 3 Defective torque control 3 Contact...

Page 52: ...plate rating or have transformer installed Have wire checked for inadequate wire size 3 Open start capacitor Single phase only 3 Contact your Electro Freeze Distributor for service Compressor will not start hums intermittently cycling on overload 4 Defective compressor 4 Contact your Electro Freeze Distributor for service Keep your freezer in excellent condition Always contact your Electro Freeze ...

Page 53: ...on LLC P N 184592 01 September 2012 Printed in U S A QUALITY PARTS PROTECT YOUR EQUIPMENT KEEP YOUR FREEZER IN EXCELLENT CONDITION ALWAYS CONTACT YOUR ELECTRO FREEZE DISTRIBUTOR FOR REPLACEMENT PARTS COMPACT SERIES SHAKE FREEZER Model CS705 184592 01 9 12 ...

Page 54: ...t 21 ILLUSTRATIONS You must have the serial number of your freezer when ordering parts parts may differ with a particular serial number of the same model Parts are listed using terminology that best fits the function of the part The illustrations in this section will help you to find the correct part number and description The alphabetized parts list can be used to verify part numbers pertaining t...

Page 55: ... Assy Mix 9 HC121106 Chamber Assy Mix HC141148 Chamber Mix HC121061 Coupling Assy Insert 1 HC160650 O ring 10 HC160650 O ring Mix Chamber 11 HC121019 Handle Assy Disp Complete HC162629 Knob Ball 3 8 12 HC160555 O ring Pivot Post 13 HC135182 Post Pivot 14 HC141150 Plunger Dispensing 5 Flavor 15 HC141151 Bushing Mixer Shaft 16 HC138611 Rod Actuator 17 HC160501 O ring Plunger Upper 18 HC160582 O ring...

Page 56: ... parts will void warranty 184952 01 3 Figure 2 Beater Shaft Assembly Item Part No Description 1 HC118708 Beater Assy Shake Short 2 HC137362 Blade Scraper Shake Non Rev 3 HC137593 Washer Double Shaft Seal 4 HC160557 Seal Beater Shaft Can be ordered together HC115525 Seal Assy Shaft Double SEAL BEATER SHAFT CUP ...

Page 57: ... Use of unapproved parts will void warranty Item Part No Description HC121025 Tube Assy Mix Feed 218 1 HC141175 Tube Mix Feed 218 Orifice 2 HC120664 Insert Assy Mix Feed Regulator 3 HC160611 O ring Insert Regulator 4 HC160621 O ring Mix Feed Tube Includes items 1 through 4 Figure 3 Mix Feed Tube Assembly ...

Page 58: ...itch Assy Plunger See Figure 5 HC162303 Spring Plunger Rod HC150456 Switch Snap Button 4 HC150452 Breaker Circuit 4 5A 5 HC150188 Timer DOB 5 60 Sec 6 HC150798 Terminal Strip 7 HC150381 Relay Flange Base w Cover 8 HC150343 Relay Control Flange DPDT 24VAC 9 HC159235 Switch Toggle SPST 10 HC150971 Switch Push DPDT MOM Black 11 HC150456 Switch Snap Button 12 HC137760 Rod Plunger Switch Actuator Butto...

Page 59: ...21011 Switch Assy Plunger Shake Pres 1 HC162303 Spring Plunger Rod 2 HC159973 Screw RDHM 6 32 x 2 Zn 3 HC141209 Guard Switch Assembly 4 HC137798 Insulator Switch 5 HC150456 Switch Snap Button 6 HC160393 Washer Flat 6 Brass 7 HC160199 Nut El Stop 6 32 ZN 8 HC139175 Insulator Switch 9 HC137765 01 Spacer 375 Long 10 HC160157 Washer 1 2 x 196 x 1 16 11 HC141209 Guard Switch Assy Includes all items abo...

Page 60: ...it Thermostat Retainer 6 HC150890 Rectifier Bridge 7 HC150967 01 Control Speed 230VAC to DC Motor 8 HC120603 Board Assy Torque Monitor Shake 9 HC160743 Clamp Hose 3 1 6 to 4 10 HC150572 Transformer Current 11 HC120095 Kit Recyle Timer Wiring Instructions 12 HC150097 01 Relay Miniature DPDT 230V Coil 13 HC150098 Socket Miniature Relay DPDT 13A HC150166 Clip Miniature Relay Retaining 14 HC150594 Sto...

Page 61: ...05 8 184952 01 Use only original or authorized replacement parts with this freezer Use of unapproved parts will void warranty Figure 7 Syrup System View Sheet 1 of 2 VIEW FROM BACK SIDE OF HC121066 BACKET ASSY FLAVOR PUMPS ...

Page 62: ... Syrup 24VDC 8 HC150967 Control Speed 24VAC to DC Motor 9 HC121039 Tube Assy Syrup Pick up 10 HC121039 01 Tube Assy Syrup Pick up 3 8 Chocolate 11 HC141173 Cap Bottle Gal Punched 11A HC199050 Boot Syrup Bottle Black not shown 12 HC141173 01 Cap Bottle Gal Punched 7 16 Chocolate 11A HC199050 Boot Syrup Bottle Black not shown Not Shown HC121094 Tube Assy Water Line HC161032 Filter In Line 3 8NPT Wtr...

Page 63: ...ELECTROFREEZEModelCS705 10 184952 01 Use only original or authorized replacement parts with this freezer Use of unapproved parts will void warranty Figure 8 Panel View Sheet 1 of 2 ...

Page 64: ...12 HC162200 Cart CS Stainless HC162200 11 Latch CS Cart 13 HC155143 Filter 22 x 19 x 3 8 Not Shown HC161300 Switch Level Float Sensor HC161301 Float Level Sensor HC139230 Deflector Panel Left side top Hardware for Panels Panel Screw Nut Speed Dispense Top HC160025 n a Dispense Bottom HC160076 n a Front HC160048 n a Rear HC160048 n a Side HC159219 n a Trimstrip HC160076 n a N A Not Applicable Figur...

Page 65: ...ELECTROFREEZEModelCS705 12 184952 01 Use only original or authorized replacement parts with this freezer Use of unapproved parts will void warranty Figure 9 Side View Sheet 1 of 2 ...

Page 66: ... Capacitor Run HC151414 Capacitor Start HC155063 Drier Filter 3 cu in Sweat HC151478 Grommet Comp Mtg HC151474 Relay Compressor Start HC151479 Sleeve Comp Mtg 2 HC155490 Valve Automatic Expansion 3 HC165531 Insulator Expansion Valve 4 HC155497 Valve Access EPR 5 HC155398 Valve EPR 6 HC162331 Spring Extension 7 HC151143 Motor 1 2 HP 115 208 230 1 60 Beater Motor 8 HC153185 Belt Poly V 9 HC140654 Sh...

Page 67: ... 00 ID x 2 0472 OD 3 HC153025 Stamping Retainer Plate 4 HC153026 Stamping Main 5 HC160105 Nut Hex 5 16 18 ZN 6 HC160142 Washer Lock 5 16 ZN 7 HC160415 Bolt Carriage 5 16 18 x 3 ZN 8 HC140824 Shaft Drive 9 HC153614 Sheave Driven 10 HC160056 Screw SK Set 11 HC140823 Cap Coupling Includes items 1 through 7 Not Shown HC113948 Bar Alignment Loaner used to align bearings to cylinder HC113948 01 Bar Alig...

Page 68: ...28 Brush 3 8 Dia x 1 2 21inch Handle HC158077 Brush 9 16 inch with 36 inch Handle HC184291 Chart O ring Laminated HC121061 Coupling Assy Insert 1 4 Flow 1 8 NPT Used in Calibration Process includes HC160632 O ring HC158051 Cup Overrun Measuring 1 Pint Use with P N 158049 scale HC158012 Handle Brush 36 inch Fiberglass Use with Brush HC158010 HC158066 Lubricant Compound 7 5 3 oz tube per tube HC1580...

Page 69: ...ELECTROFREEZEModelCS705 16 184952 01 Use only original or authorized replacement parts with this freezer Use of unapproved parts will void warranty ELECTRO FREEZE Shake Model CS705 16 ...

Page 70: ...6 Place an empty container under the dispensing head Slowly open the plunger to drain the sanitizer out of the hopper Turn selector switch OFF and drain remaining sanitizer Open and close the handle several times CLEANING Disassemble the freezer components in accordance with the Operator s Manual 1 Prepare a three compartment sink for cleaning rinsing and sanitizing parts removed from the freezer ...

Page 71: ...ct preparation container Figure 3 Mix Feed Tube Figure 5 Pin is in line with hole Pin is not in line with hole 1 Wash and sanitize your hands and forearms 2 Install the mix feed tube assembly into the hopper inlet port in the closed position as shown in figure 5 3 Fill the hopper with 2 1 2 gallons of mix 4 Place an empty container under the dispense head While holding the plunger open remove the ...

Page 72: ...t a syrup flavor by pushing proper button see figure 2 and then press syrup prime calibrate button see figure 3 to purge syrup from line Hold the button and allow at least 1 1 2 cups of hot water to flow through the tube and mix chamber Continue until water runs clear 4 Repeat step 3 with the remaining three syrup flavors Note At every cleaning or when a new syrup bottle is opened the cap with hol...

Page 73: ...d of sanitizer Pure mix should appear at mixing chamber on dispense head SYRUP CALIBRATION 1 Sanitize and prime each syrup line as described in the previous section Syrup Line Cleaning Sanitizing 2 Select a syrup flavor by pushing proper button on the front of freezer Disconnect that mix chamber syrup tube from the front panel connector by pushing metal clip in Attach coupling insert see figure 4 ...

Page 74: ...935 Spacer Rear Bearing HC130189 2 J2O 2935 Stamping Main HC153026 2 J2O 2935 Stamping Retainer Plate HC153025 2 J2O 2935 Washer Lock 5 16 ZN HC160142 2 J2O 2935 Bearing Ball 1 00 ID x 2 0472 OD HC153024 2 J2O 2935 Beater Assy Shake Short HC118708 1 J2O 2935 Belt Poly V HC153185 1 J2O 2935 Blade Fan 12 in 24º HC159033 1 J2O 2935 Blade Scraper Shake Non Rev HC137362 2 J2O 2935 Block Terminal HC1505...

Page 75: ...t CS Stainless HC162200 1 J2O 2935 Chamber Assy Mix HC121006 1 J2O 2935 Chamber Mix HC141148 1 J2O 2935 Coupling Body 1 4 Flow 1 8 NPT HC121061 5 J2O 2935 O ring HC160650 1 J2O 2935 Chart O ring Laminated HC184291 1 J2O 2935 Clamp Hose 3 1 6 to 4 Electric Box Capacitor HC160743 1 J2O 2935 Clamp Hose 4 32 to 5 8 Wate Line HC160720 1 J2O 2935 Clip Miniature Relay Retaining HC150166 1 J2O 2935 Compre...

Page 76: ... 2935 Cup Overrun Measuring 1 Pint Use with P N 158049 scale HC158051 1 J2O 2935 Cut Out High Pressure 450 PSI HC155450 1 J2O 2935 Cylinder Assy Complete HC120417 1 J2O 2935 Decal Beater Warning HC165025 1 J2O 2935 Decal Cleaning Instructions HC165250 1 J2O 2935 Decal Clear Overlay HC165093 1 J2O 2935 Decal Flavor HC164215 1 J2O 2935 Decal Panel Removal HC165126 7 J2O 2935 Decal Pump Potentiometer...

Page 77: ...h HC158010 HC158012 1 J2O 2935 Head Assy Complete 5 Flavor HC121006 1 J2O 2935 Bushing Beater Bearing HC196072 1 J2O 2935 Bushing Mixer Shaft HC141151 1 J2O 2935 Chamber Mix HC141148 1 J2O 2935 Coupling HC160771 5 J2O 2935 Handle Assy Disp Complete HC121019 1 J2O 2935 Head Assy w Posts 5 FL SH HC121005 1 J2O 2935 Keeper Assy Spindle HC113435 1 J2O 2935 Knob Ball 3 8 HC162629 1 J2O 2935 O ring Head...

Page 78: ...rup Blue and Coupling HC121103 1 J2O 2935 Kit Tube Assy Syrup Brown and Coupling HC121101 1 J2O 2935 Kit Tube Assy Syrup Red and Coupling HC121102 1 J2O 2935 Kit Tube Assy Syrup Yellow and Coupling HC121100 1 J2O 2935 Knob Ball 3 8 HC162629 1 J2O 2935 Knob Hand HC162625 2 J2O 2935 Label Trimstrip HC164217 1 J2O 2935 Latch CS Cart HC162200 11 1 J2O 2935 Light Indicator 28v ADD MIX HC150541 1 J2O 29...

Page 79: ...17 1 J2O 2935 Panel Assy Hopper Top HC120804 1 J2O 2935 Panel Dispense 5 Flavor HC141161 1 J2O 2935 Panel Rear HC141185 1 J2O 2935 Panel Side LH CS705 HC140659 1 J2O 2935 Panel Side RH HC140658 1 J2O 2935 Plunger Dispensing 5 Flavor HC141150 1 J2O 2935 Post Pivot HC135182 1 J2O 2935 Potentiometer 100K OHM 1 Turn HC150966 1 J2O 2935 Pulley Assy Idler Tensioner HC120588 1 J2O 2935 Pump Peristaltic S...

Page 80: ...w TRPM 1 4 20 x 1 SST Side HC159219 J2O 2935 Screw TRPM 1 4 20 x 1 2 SST Front Rear HC160048 J2O 2935 Seal Assy Shaft Double HC115525 1 J2O 2935 Seal Beater Shaft HC160557 1 J2O 2935 Washer Double Shaft Seal HC137593 2 J2O 2935 Seal Beater Shaft HC160557 1 J2O 2935 Shaft Assy Mix HC196291 1 J2O 2935 Shaft Drive HC140824 1 J2O 2935 Shaft Drive 1 438PD J8 HC140654 1 J2O 2935 Shaft Flexible w Casing ...

Page 81: ... Stop 6 32 ZN HC160199 4 J2O 2935 Screw RDHM 6 32 x 2 Zn HC159973 4 J2O 2935 Spring Plunger Rod HC162303 1 J2O 2935 Switch Snap Button HC150456 3 J2O 2935 Washer 1 2 x 196 x 1 16 HC160157 8 J2O 2935 Washer Flat 6 Brass HC160393 2 J2O 2935 Switch Level Float Sensor HC161300 1 J2O 2935 Switch Push DPDT Mom Black HC150971 2 J2O 2935 Switch Snap Button HC150456 3 J2O 2935 Switch Toggle 3PDT Center Off...

Page 82: ...4 1 J2O 2935 O ring HC160611 1 J2O 2935 O ring HC160621 2 J2O 2935 Tube Mix Feed 218 Orifice HC141175 1 J2O 2935 Tube Assy Syrup Pick up HC121039 1 J2O 2935 Tube Assy Syrup Pick up 3 8 Chocolate HC121039 01 1 J2O 2935 Tube Capillary w Strainer HC155397 1 J2O 2935 Tube Mix Feed 218 Orifice Tube ONLY HC141175 1 J2O 2935 Valve Access HC155419 1 J2O 2935 Valve Access HC155497 3 J2O 2935 Valve Automati...

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