H
C
Zone
Valve
Metlund
System
Heat
Sensor
Electronic
Controls
Hardwired
Activation
METLUND
®
LIMITED WARRANTY
ACT, Inc. Metlund
®
Systems will replace without charge (at the company’s option) any Metlund
®
D’MAND
®
pump, valve, or component part which is proven defective under normal use.
Model S-01 Series and Model S-02 Series: Warranty-five years from date of purchase; Model S-46 Hot Shot Series: Warranty-three years from date of purchase; Model P-01 Series and
Model P-02 Series: Warranty three years from date of purchase. Accessories: Hard-Wired Buttons and Remote Activators and Receivers: Warranty-one year from date of purchase.
Labor is not included with Metlund
®
Limited Warranty.
In order to obtain services under this warranty, it is the responsibility of the purchaser to promptly notify the Company in writing and promptly deliver the item in question, delivery prepaid to the
factory. The address for notification and delivery is ACT, Inc. Metlund Systems, 3176 Pullman Street, Suite 119, Costa Mesa, CA 92626. If the product or part in question contains no defect
as covered in this warranty, the purchaser will be billed for parts and labor charges in effect at the time of factory examination and repair.
Any Metlund product or part not installed or operated in conformity with Metlund instructions or which has been subject to misuse, misapplication, the addition of petroleum based fluids or
certain chemical additives to the system, or other abuse, will not be covered by this warranty.
ACT, Inc. Metlund Systems OFFERS THIS WARRANTY IN LIEU OF ALL OTHER EXPRESS WARRANTIES. ANY WARRANTY IMPLIED BY LAW INCLUDING WARRANTIES OF MER-
CHANTABILITY OR FITNESS IS IN EFFECT ONLY FOR THE DURATION OF THE EXPRESS WARRANTY SET FORTH IN THE PARAGRAPH ENTITLED "LIMITED WARRANTY" AS
SHOWN ABOVE.
THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR STATUTORY, OR ANY OTHER WARRANTY OBLIGATION ON THE PART OF ACT, INC.
METLUND SYSTEMS.
ACT, INC. METLUND SYSTEMS WILL NOT BE LIABLE FOR ANY SPECIAL INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES RESULTING FROM THE USE OF ITS PROD-
UCTS OR ANY INCIDENTAL COSTS OF REMOVING OR REPLACING DEFECTIVE PRODUCTS.
This warranty gives you specific rights, and you may have other rights which vary from state to state. Some states do not allow limitations on how long an implied warranty lasts or on the
exclusion of incidental or consequential damages, so those limitations or exclusions may not apply to you.
L-MET-001
METLUND
®
(S-46, S01, and S02) PreFab Systems
S-Series Hot Water D’MAND
®
Systems
For Standard Piping (non-recirc)
Installation and
Operating Instructions
Please leave these instructions with the owner for future reference
Please leave these instructions with the owner for future reference
Please leave these instructions with the owner for future reference
Please leave these instructions with the owner for future reference
Please leave these instructions with the owner for future reference
TROUBLESHOOTING
Diagnosing Specific Problems
Problem
Problem
Problem
Problem
Problem
Possible Cause
Possible Cause
Possible Cause
Possible Cause
Possible Cause
Remedy
Remedy
Remedy
Remedy
Remedy
A. No power at electrical outlet
B. You've plugged the controller
into an electrical outlet
controlled by a wall switch,
(such as the outlet under
many kitchen sinks that
controls the garbage disposal.)
C. Power cord is not secured to
pump and valve
D. Wire to push button is not
connected well
E. The temperature setting is already
sensing "hot" water so the pump is
not being activated
1. The pump
does not
run when
push button
is pressed
}
•
Plug the controller into a "hot"
outlet
•
Shut off power, then make sure
wires have good contact
•
Reset the water temperature
setting on the controller to be
less sensitive (see page 3)
}
2. The water
is not hot
enough
A. Pump or valve was installed with
water flow going in the wrong
direction
B. There is something in the piping
that has blocked the flow of water
•
Check the arrows on the housings of
the valve and pump to make sure
they point in the correct direction
(see page 2)
•
Check the piping for obstruction
A. The water temperature sensor
is positioned incorrectly
B. The temperature sensitivity setting
now in place is too low, so the
pump is not shutting down soon
enough
3. There is
hot water at
the cold
water tap
•
Check the position of the water
temperature sensor to make sure it
is firmly attached to the pipe
•
Carefully
Carefully
Carefully
Carefully
Carefully turn the pot hole adjustment
1/8 turn at a time clockwise
(small standard screwdriver)
4. Water is not hot
enough when
pump shuts down
A. The temperature sensitivity setting
now in place is too low, and the
pump is turning itself off too soon
•
Carefully
Carefully
Carefully
Carefully
Carefully turn the pot hole adjustment
1/8 turn at a time counter clockwise
(small standard screwdriver)
5. There is hot water in
the cold water lines
only
A. The pump is installed backwards
•
Reinstall the pump correctly
REV 12/00
COLD WATER LINE
HOT WATER LINE
Page 4
1. Check the package contents
1. Check the package contents
1. Check the package contents
1. Check the package contents
1. Check the package contents
Your Metlund System
Metlund System
Metlund System
Metlund System
Metlund System Includes:
S-02 MODEL 0011 PUMP (ONLY)
S-02 MODEL 0011 PUMP (ONLY)
S-02 MODEL 0011 PUMP (ONLY)
S-02 MODEL 0011 PUMP (ONLY)
S-02 MODEL 0011 PUMP (ONLY)
• A pre-assembled S-02 pump/zone valve assembly
• Set of f gaskets
• A plastic bag with 2 zip-ties, 1 push-button
• A 3/4” threaded reducer to sweat 1/2” pipe
S-02-PF-R MODEL 0011 PUMP (ONLY)
S-02-PF-R MODEL 0011 PUMP (ONLY)
S-02-PF-R MODEL 0011 PUMP (ONLY)
S-02-PF-R MODEL 0011 PUMP (ONLY)
S-02-PF-R MODEL 0011 PUMP (ONLY)
• A pre-assembled S-02 pump/zone valve assembly
• Set of f gaskets • Set of T’s
• Set of Flex-line • One double threaded elbow
• A plastic bag with 2 zip-ties • An R0954 remote control package
Installing The Metlund
®
D’MAND
®
System for S-02
2. Installing the System
2. Installing the System
2. Installing the System
2. Installing the System
2. Installing the System
Flange Set-up
Flange Set-up
Flange Set-up
Flange Set-up
Flange Set-up
Lay pump out with electrical box on top & flange fitting to rear. Open box with flange parts
and layout. For each side of the pump’s flange fittings, you will need: 2 nuts, 2 bolts, 1
flange plate, 1 gasket & 1-3/4 female ball valve housing (FBVH). Note that on one side of
the flange plate is an indentation for the FBVH to set into. Set into position and place
gasket over this assembly. Next, set gasket side of assembly against flange fitting on pump
and secure with nuts and bolts provided. Leave fairly loose until other parts are added.
Repeat to other side of pump. (Note: On the FBVH is a flat head screw adjustment that
closes off the water supply by adjusting the screw perpendicular which closes the ball valve
should pump replacement be necessary. This adjustment set in the horizontal position
would be full open.)
Attaching Zone Valve & 3/4 Male Elbow
Attaching Zone Valve & 3/4 Male Elbow
Attaching Zone Valve & 3/4 Male Elbow
Attaching Zone Valve & 3/4 Male Elbow
Attaching Zone Valve & 3/4 Male Elbow
The zone valve has two male fittings attached. The straight piece is on the incoming side of
the valve and the elbow on the outgoing side. Place Teflon tape on the incoming thread and
screw on outgoing side of pump onto FBVH. (Left side as pictured or see arrow on bottom
of pump) Next, place Teflon tape onto the male fitting on the shorter side of elbow. Screw
this into place on the FBVH attached to the incoming side of pump. Both of the male fittings
should be pointing upward, then nuts & bolts of the flange assembly should be tightened in
place.
LOOKING DOWN ONTO PUMP
LOOKING DOWN ONTO PUMP
LOOKING DOWN ONTO PUMP
LOOKING DOWN ONTO PUMP
LOOKING DOWN ONTO PUMP
Attach
Elbow
Here
➝
Flange Plate
FBVH
➝
Gasket
➝
Attach Zone
Valve Here
➝
Flange Plate
➝
Gasket
➝
➝
FBVH
➝
Electronic
Board
Pump Unit
*S-46 models do not have zone valve shown above
➝
Eco-$mart, Inc.
(888)329-2705 [email protected] www.eco-smart.com
