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Operating instructions

W3G800-NU21-08

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 6.3 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

2

1.5 Safety and protective features

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emissions

2

1.9 Hot surface

2

1.10 Transport

3

1.11 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

6

3.2 Nominal data

6

3.3 Data according to Commission Regulation (EU) 327/2011

6

3.4 Technical description

7

3.5 Mounting data

7

3.6 Transport and storage conditions

7

3.7 Electromagnetic compatibility

7

4. CONNECTION AND STARTUP

7

4.1 Mechanical connection

7

4.2 Electrical connection

9

4.3 Connecting the cables

9

4.4 Factory settings

10

4.5 Connection diagram

11

4.6 Configuration options

12

4.7 Equivalent circuit diagrams

13

4.8 Checking connections

13

4.9 Switching on the device

13

4.10 Switching off the device

13

5. INTEGRATED PROTECTIVE FEATURES

13

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

14

6.1 Warning/status codes

15

6.2 Cleaning

15

6.3 Safety inspection

15

6.4 Disposal

Item no. 56219-5-9970 · ENU · Change 212519 · Approved 2020-08-28 · Page 1 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G800-NU21-08

Page 1: ...e to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again follow...

Page 2: ...g in conjunction with open and closed loop control devices If impermissible radiation levels occur following installation appropriate shielding measures have to be taken by the user NOTE Electrical or...

Page 3: ...ry systems Performing all maintenance work Conveying air at an ambient air pressure between 800 mbar and 1050 mbar Using the device within the permitted ambient temperature range see Chapter 3 6 Trans...

Page 4: ...rflow direction V 2 Cable silicone 8x0 5 mm 8x wire end ferrule 3 Cable silicone 4G 1 5 mm 4x wire end ferrule 4 Mounting holes for FlowGrid Item no 56219 5 9970 ENU Change 212519 Approved 2020 08 28...

Page 5: ...ort struts only in X position as illustrated or rotor on bottom 2 For horizontal shaft installation position the cable exit must be at the bottom right Item no 56219 5 9970 ENU Change 212519 Approved...

Page 6: ...atio 1 pfs 100 000 Pa Data obtained at optimum efficiency level The ErP data is determined using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 41 8...

Page 7: ...he customer system to the public power grid is greater than or equal to 250 times the rated output of the arrangement It is the responsibility of the installation engineer or operator owner of the dev...

Page 8: ...with the resistance specifications according to EN 61800 5 1 for the protective earth connection circuit must be verified in the end application Depending on the installation situation it may be neces...

Page 9: ...the cable glands To prevent the constant accumulation of water at the cable glands the cable should be routed in a U shaped loop wherever possible If this is not possible a drip edge can be produced...

Page 10: ...put 0 10 V PWM Ri 100 k function Set value Characteristic curve parameterizable see input characteristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions table Facto...

Page 11: ...159 0 Ain2 0 10V PWM analog input D159 2 Ri 100K characteristic curve parameterizable f PWM 1k 10KHz SELV Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active...

Page 12: ...operating instructions 4 7 Equivalent circuit diagrams Item no 56219 5 9970 ENU Change 212519 Approved 2020 08 28 Page 12 16 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 793...

Page 13: ...wer supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the e...

Page 14: ...us LED orange Message at status relay 1 Current limitation in action 2 Line impedance too high DC link voltage unstable 3 Power limiter in action 4 Output stage temperature high 5 Motor temperature hi...

Page 15: ...contact ebm papst Adapt the maintenance intervals to the actual level of dust exposure 6 3 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is...

Page 16: ...num Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Onl...

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