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Operating instructions

W3G300-CN02-30

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 6.2 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

2

1.5 Safety and protective features

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emissions

2

1.9 Hot surface

2

1.10 Transport

2

1.11 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Data according to Commission Regulation (EU) 327/2011

5

3.4 Technical description

6

3.5 Mounting data

6

3.6 Transport and storage conditions

6

4. CONNECTION AND STARTUP

6

4.1 Mechanical connection

6

4.2 Electrical connection

7

4.3 Connecting the cables

8

4.4 Connection diagram

9

4.5 Checking connections

9

4.6 Switching on the device

9

4.7 Switching off the device

9

5. INTEGRATED PROTECTIVE FEATURES

9

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

10

6.1 Cleaning

10

6.2 Safety inspection

10

6.3 Disposal

Item no. 51648-5-9970 · ENU · Change 204653 · Approved 2019-11-16 · Page 1 / 11

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G300-CN02-30

Page 1: ...d technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed whe...

Page 2: ...fy that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entan...

Page 3: ... prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow medium Painting the device Connection...

Page 4: ...roduct drawing All dimensions in mm 1 Direction of air flow V 2 Cable PVC 4G AWG20 4x crimped splices Item no 51648 5 9970 ENU Change 204653 Approved 2019 11 16 Page 4 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...0 000 Pa Data obtained at optimum efficiency level The ErP data is determined using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 4 093 kg Size 300 mm Motor size 74 Blade material Press fitted sheet steel blank sprayed with PP plastic Fan housing material Sheet steel galvanized and coated with black plastic RAL 9005 Guard grille material Steel co...

Page 6: ...vibration Bearing damage shorter service life The fan must not be subjected to force or excessive vibration from sections of the installation If the fan is connected to air ducts the connection should be isolated from vibration e g using compensators or similar elements Ensure stress free attachment of the fan to the substructure Check the device for transport damage Damaged devices are not to be ...

Page 7: ... earth conductor by way of the extra protective earth terminal provided on the device 4 2 2 Reactive currents Because of the EMC filter integrated for compliance with EMC limits interference emission and immunity to interference reactive currents can be measured in the supply line even when the motor is at a standstill and the line voltage is switched on The values are typically in the range 50 mA...

Page 8: ... 230 VAC 50 60 Hz see nameplate for voltage range CON 11 N blue Neutral conductor CON 12 PE green yellow Protective earth CON 70 SL brown Speed selection switch open speed 1 switch closed speed 2 Item no 51648 5 9970 ENU Change 204653 Approved 2019 11 16 Page 8 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpap...

Page 9: ...nd connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the event of the faults described in the table Fault Safety feature description function Rotor position detection error An automatic restart follows Blocked rotor After the blockage is removed the motor restarts automatically 6 MAINTENANCE MALFUNCTIONS POSSIBLE CAU...

Page 10: ...arings is designed for a service life of 40 000 hours If bearing replacement is necessary after that period contact ebm papst Adapt the maintenance intervals to the actual level of dust exposure 6 2 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test the device with DC voltage when you perform ...

Page 11: ...inum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets are used in external rotor motors from ebm papst Mulfingen GmbH Co KG Ferrite magnets can be disposed of in the same way as normal iron and steel Electric...

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