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Operating instructions

R3G146-AK07-01

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND INFORMATION

1

1. SAFETY REGULATIONS AND INFORMATION

Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.

1.1 Hazard levels for warnings

1

1.1 Hazard levels for warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.

WARNING

Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.

CAUTION

Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualifications

1

1.2 Staff qualifications

The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.

1.3 Basic safety rules

1

1.3 Basic safety rules

The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:

;

Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.

1.4 Voltage

1

1.4 Voltage

;

Check the device's electrical equipment at regular intervals; see
Chapter 6.2 Safety inspection.

;

Replace loose connections and defective cables immediately.

DANGER
Electrically charged device

Risk of electric shock
→ When working on an electrically charged device, stand on a

rubber mat.

2

1.5 Safety and protective features

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emissions

2

1.9 Hot surface

2

1.10 Transport

2

1.11 Storage

3

2. INTENDED USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

6

3.2 Nominal data

6

3.3 Data according to Commission Regulation (EU) 327/2011

6

3.4 Technical description

7

3.5 Mounting data

7

3.6 Transport and storage conditions

7

4. CONNECTION AND STARTUP

7

4.1 Mechanical connection

7

4.2 Electrical connection

8

4.3 Connecting the cables

9

4.4 Connection diagram

10

4.5 Checking connections

10

4.6 Switching on the device

10

4.7 Switching off the device

10

5. INTEGRATED PROTECTIVE FEATURES

10

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

11

6.1 Cleaning

11

6.2 Safety inspection

11

6.3 Disposal

Item no. 51767-5-9970 · ENU · Change 236773 · Approved 2021-07-27 · Page 1 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for R3G146-AK07-01

Page 1: ...echnical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when w...

Page 2: ...fy that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entan...

Page 3: ... prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow medium Painting the device Connection...

Page 4: ...t Inlet ring 09576 2 4013 not included in scope of delivery 2 Max clearance for screw 10 mm 3 Cable PVC 3x AWG20 3x splice 4 Cable PVC 4x AWG22 4x splice Item no 51767 5 9970 ENU Change 236773 Approved 2021 07 27 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...ting instructions All dimensions in mm Inlet ring 09576 2 4013 Item no 51767 5 9970 ENU Change 236773 Approved 2021 07 27 Page 5 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 6: ...ized Direction of rotation Clockwise viewed toward rotor Degree of protection IP54 Insulation class B Moisture F Environmental H protection class H1 Installation position Any Condensation drainage holes None open rotor Mode S1 Motor bearing Hybrid bearing Technical features Output 10 VDC max 1 1 mA Tach output Motor current limitation Soft start Control input 0 10 VDC PWM Thermal overload protecti...

Page 7: ...earth DANGER Faulty insulation Risk of fatal injury from electric shock Use only cables that meet the specified installation regulations for voltage current insulation material capacity etc Route cables so that they cannot be touched by any rotating parts DANGER Electrical charge 50 µC between phase conductor and protective earth connection after switching off supply with multiple devices connecte...

Page 8: ...residual current device RCD is required in your installation only pulse current sensitive and or AC DC sensitive residual current devices type A or B are permissible As with variable frequency drives residual current devices cannot provide personal safety while operating the device When the device power supply is switched on pulsed charging currents from the capacitors in the integrated EMC filter...

Page 9: ...12 PE green yellow Ground connection 2 0 10V PWM yellow 0 10 V PWM control input Ri 100 kΩ SELV 4 Tach white Tach output open collector 1 pulse per revolution Isink max 10 mA SELV 3 10 V red Fixed voltage output 10 VDC 3 Imax 10 mA short circuit proof power supply for ext devices e g pot SELV 1 GND blue Reference ground for control interface SELV Item no 51767 5 9970 ENU Change 236773 Approved 202...

Page 10: ...e g in cyclic operation on and off via power supply Disconnect the device from the power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the event of the faults described in the table Fault Safety feature description function Rotor position detection error ...

Page 11: ...gned for a service life of 40 000 hours If bearing replacement is necessary after that period contact ebm papst Adapt the maintenance intervals to the actual level of dust exposure 6 2 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test the device with DC voltage when you perform the legally re...

Page 12: ...inum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets are used in external rotor motors from ebm papst Mulfingen GmbH Co KG Ferrite magnets can be disposed of in the same way as normal iron and steel Electric...

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