Eaton BladeUPS none Installation And Operation Manual Download

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Eaton

BladeUPS

Maintenance Bypass Cabinet (MBC)

Installation and Operation Manual

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For use with Eaton BladeUPS 12 kVA to 60 kVA (N+1) systems

Summary of Contents for BladeUPS none

Page 1: ...Eaton BladeUPS Maintenance Bypass Cabinet MBC Installation and Operation Manual For use with Eaton BladeUPS 12 kVA to 60 kVA N 1 systems...

Page 2: ...que vous tes invit suivre lors de toute proc dure d installation et de maintenance des batteries et de l onduleur Veuillez consulter enti rement ces instructions avant de faire fonctionner l quipement...

Page 3: ...ion such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batterie...

Page 4: ...1 4 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality This page intentionally left blank...

Page 5: ...onmental Considerations 2 1 2 3 Preparing for Wiring the Maintenance Bypass Cabinet 2 1 2 4 Inspecting and Unpacking the Maintenance Bypass Cabinet 2 2 3 INSTALLATION 3 1 3 1 Unloading and Installing...

Page 6: ...s 6 1 6 2 Operating the UPS with a Maintenance Bypass Cabinet 6 2 6 3 Transferring the UPS to Maintenance Bypass 6 3 6 4 Transferring the UPS from Maintenance Bypass 6 4 7 PRODUCT SPECIFICATIONS 7 1 8...

Page 7: ...1 Figure 4 2 Path of Current in Maintenance Bypass Mode Example 4 2 Figure 6 1 Maintenance Bypass Cabinet Controls 6 1 Figure 6 2 Normal Operation 6 4 Figure 6 3 UPS in Maintenance Bypass 6 6 Figure A...

Page 8: ...List of Figures 1 iv Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality This page intentionally left blank...

Page 9: ...nsformers for different voltages or without a transformer are available upon request The MBC functionality completely isolates the UPS from utility power for servicing Utility power is then provided t...

Page 10: ...put configurations For example the standard configuration option includes two 225A 42 pole panel boards with up to 42 single pole circuit breakers providing 84 pole positions with the proper kVA ratin...

Page 11: ...a single point of rectifier input power control to the UPS and to easily remove input power from the UPS for servicing The RIB is located on the front panel of the MBC 1 2 3 System Input Breaker The S...

Page 12: ...IONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the UPS system Please read all instructions before operating the...

Page 13: ...gs uncluttered clean and free from excess moisture l Do not use this equipment for other than intended use l Observe all DANGER CAUTION and WARNING notices affixed to the inside and outside of the equ...

Page 14: ...are provided l UPS operation including UPS cabinet controls functions of the UPS standard features and optional accessories procedures for starting and stopping the UPS and information about maintena...

Page 15: ...environment must meet the weight clearance and environmental requirements specified in and size requirements specified in Appendix A 3 Specifications Diagram IMPORTANT The MBC uses natural convection...

Page 16: ...g and Unpacking the Maintenance Bypass Cabinet The cabinet is shipped bolted to a wooden pallet and protected with outer protective packaging material see Figure 2 1 Figure 2 1 Eaton BladeUPS Maintena...

Page 17: ...r as close as possible before unpacking Insert the forklift forks between the skids on the bottom of the unit 3 Set the pallet on a firm level surface allowing a minimum clearance of 3m 10 ft on each...

Page 18: ...Installation Plan and Preparation 2 4 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality This page intentionally left blank...

Page 19: ...SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS WARNING All wiring should be performed by a licensed electrician Installation should be performed only by qualified personnel...

Page 20: ...is bolted to a wooden pallet supported by wood skids for shipping This procedure requires the following tools l 3 8 inch nut driver l ratchet l 1 2 inch socket l 6 inch extension or longer l forklift...

Page 21: ...erquality 3 3 2 Locate the vent covers at the bottom of the front and back door see Figure 3 1 Using a nut driver remove the two 1 4 20 x 1 1 2 inch hex head screws that secure each vent cover 3 Remov...

Page 22: ...bolts Discard the bolts Figure 3 2 Removing the Pallet Bolts WARNING Do not stand directly in front of the pallet while unloading the cabinet If unloading instructions are not closely followed the cab...

Page 23: ...door hinges Lift the front door off of the hinges and set the door aside Retain the front door and the hinge pins for reinstallation 9 Locate the retaining screws on both the top and bottom inside the...

Page 24: ...tems for shutdown instructions NOTE Before connecting wiring to the UPS ensure the UPS is grounded NOTE Refer to the Eaton BladeUPS User s Guide Preassembled and Standard Systems For use with Eaton Bl...

Page 25: ...Signaling In a parallel BladeUPS system only one UPS is required to be connected by signal input wiring to the MBC This UPS transmits bypass instructions to the other UPSs through the pull chain and P...

Page 26: ...trician Installation should be performed only by qualified personnel IMPORTANT In a parallel BladeUPS system that uses the pull chain and Powerware Hot Sync CAN Bridge Card communication the signal wi...

Page 27: ...se with Eaton BladeUPS 5 1 kVA to 60 kVA N 1 systemsfor shutdown instructions 5 Refer to the Communication chapter in the Eaton BladeUPS User s Guide Preassembled and Standard Systems For use with Eat...

Page 28: ...e knockouts see Appendix A 2 Installation and Wiring Diagram in this manual 6 Reinstall the conduit landing plate and install the conduit 7 To locate appropriate terminals and for wiring and terminati...

Page 29: ...MBC Although this unit can be started by any knowledgeable contractor or end user Eaton offers optional startup and maintenance contracts using factory authorized service personnel 3 5 Completing the...

Page 30: ...Installation 3 12 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 This page intentionally left blank...

Page 31: ...de the Maintenance Bypass Breaker MBB is open and both the Rectifier Input Breaker RIB and the UPS Output Breaker UOB are closed If the configuration includes power distribution panelboards the BladeU...

Page 32: ...e The UPS is still powering the load but it is in maintenance bypass mode Then the UOB and RIB are opened isolating the UPS from the Bypass power source The UPS can be safely shut down and power remov...

Page 33: ...forming Preventive Maintenance The MBC requires very little preventive maintenance However inspect the MBC periodically to verify that the unit is operating normally 5 2 1 Daily Maintenance Perform th...

Page 34: ...pedance short circuits should be thoroughly investigated for damage to conductors insulation and the protective devices according to the manufacturer s recommendations 5 4 Scheduling Maintenance Train...

Page 35: ...the location of the controls on the MBC The MBC contains the following controls l Maintenance Bypass Breaker MBB l UPS Output Breaker UOB l Rectifier Input Breaker RIB l Distribution panels with pane...

Page 36: ...erates properly 1 Verify that the UPS is Off For additional information refer to the Operation chapter in the Eaton BladeUPS User s Guide Preassembled and Standard Systems For use with Eaton BladeUPS...

Page 37: ...se with Eaton BladeUPS 5 1 kVA to 60 kVA N 1 systems to confirm the following detailed instructions on placing the UPS in Bypass mode Press the CONTROLS pushbutton on the main menu bar The System Cont...

Page 38: ...UP Open breaker is DOWN Recti er Input Breaker RIB 3P 208VAC 225AT UPS Output Breaker UOB 3P 208VAC 225AT Maintenance Bypass Breaker MBB 3P 208VAC 225AT Mechanical Interlock Bar UPS Output Breaker UOB...

Page 39: ...the MBB will cause the critical loads to lose power 2 Close the UOB on the MBC IMPORTANT Failure to close the UOB prior to opening the MBB will interrupt power to the load 3 Completely loosen the MBC...

Page 40: ...Breaker RIB OPEN Controls and Operation 6 6 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality Figure 6 3 UPS in Maintenanc...

Page 41: ...y Standards UL 1778 CSA C22 2 no 107 1 Table 7 2 Input Ratings Operating Input Voltage Nominal 10 15 480V Three phase three wire plus ground Operating Input Frequency Range 60 Hz 5 Hz Table 7 3 Output...

Page 42: ...ental Specifications Operating Temperature 0 to 40 C 32 to 104 F without derating NOTE The recommended operating temperature is 25 C 77 F Operating Altitude Maximum 1500m 5000 ft at 40 C 104 F without...

Page 43: ...n s expense the defective Warranted Item to Eaton in the same packaging as the replacement Warranted Item received by the End User or as otherwise instructed by Eaton If Eaton does not receive the def...

Page 44: ...MAY NOT APPLY TO YOU LIMITATION OF LIABILITY The remedies of the End User set forth herein are exclusive and are the sole remedies for any failure of Eaton to comply with its obligations hereunder In...

Page 45: ...AINING WARRANTY SERVICE In the United States call the Customer Reliability Center 7x24 at 800 356 5737 Outside of the United States contact your local Eaton product sales or service representative For...

Page 46: ...Warranty 4 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality This page intentionally left blank...

Page 47: ...ation Checklist A 2 Appendix A 2 Installation and Wiring Diagram A 3 Appendix A 3 Specifications Diagram A 4 Appendix A 4 Maintenance Bypass Cabinet Distribution Configuration Options A 5 Configuratio...

Page 48: ...for permanent installations o All conduits and cables are properly routed to the MBC o All power cables are properly sized and terminated o A ground conductor is properly installed o MBC maintenance...

Page 49: ...deUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality A 2 Installation and Wiring Diagram Figure A 1 PTE06056BAS4200 Installation and W...

Page 50: ...Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality A 3 Specifications Diagram Figure A 2 PTE06056BAS4200 Specifications Dia...

Page 51: ...ratings must be specified at time of order Maximum 225A trip Table A 2 MBC Configuration Options Configuration and PTE Number 480 208V Transformer SIB RIB MBB and UOB 225A 42 pole Panelboards LDB Subf...

Page 52: ...UT PANEL BOARD A CRITICAL LOAD TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V A 6 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com p...

Page 53: ...A CRITICAL LOAD TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality A 7 Fi...

Page 54: ...A CRITICAL LOAD TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V A 8 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality Fi...

Page 55: ...A CRITICAL LOAD TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality A 9 Fi...

Page 56: ...A CRITICAL LOAD TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V A 10 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality Fi...

Page 57: ...A CRITICAL LOAD TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality A 11 Fi...

Page 58: ...T TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V A 12 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality Figure A 9 Confi...

Page 59: ...T TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality A 13 Figure A 10 Conf...

Page 60: ...T TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V A 14 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality Figure A 11 Conf...

Page 61: ...TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality A 15 Figure A 12 Confi...

Page 62: ...PANEL BOARD A CRITICAL LOAD TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V A 16 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com po...

Page 63: ...TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality A 17 Figure A 14 Confi...

Page 64: ...TO UPS RECTIFIER INPUT UOB MBB RIB 480V SIB 208V A 18 Eaton BladeUPS 12 kVA Maintenance Bypass Cabinet Installation and Operation Manual P 164000130 Rev 1 www eaton com powerquality Figure A 15 Confi...

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