EASTMAN BLUE JAY-5H Instruction Manual & Illustrated Parts List Download

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EASTMAN

THE EASTMAN

ELECTRIC LIFT
END CUTTER

BLUE JAY

Instruction Manual &

Illustrated Parts List

Please read completely before attempting
to operate your

BLUE JAY ELECTRIC LIFT.

Patent 5,193,728

779 Washington St., Buffalo, N.Y. 14203-1396 U.S.A. • (716)856-2200 • Fax (716)856-1140 or (716)856-2068

Manufacturers of Eastman Cloth Cutting and Cloth Spreading Machines

Website: www.EastmanCuts.com

WARNING

This machine is equipped with a very sharp
knife. Keep hands, arms, and hair away from
the knife area at all times.

Misuse of this machine or failure to follow all
safety instructions on this machine and in the
instruction manual may result in serious per-
sonal injuries.

Form CR-50-0433

Standard Configuration shown.

Summary of Contents for BLUE JAY-5H

Page 1: ...00 Fax 716 856 1140 or 716 856 2068 Manufacturers of Eastman Cloth Cutting and Cloth Spreading Machines Website www EastmanCuts com WARNING This machine is equipped with a very sharp knife Keep hands arms and hair away from the knife area at all times Misuse of this machine or failure to follow all safety instructions on this machine and in the instruction manual may result in serious per sonal in...

Page 2: ...echnical Electrical Diagram 11 2850 1 11 2851 1 42 43 Electrical Diagram 11 2857 44 Electrical Diagram 11 2366 sheet 1 of 4 45 Electrical Diagram 11 2366 sheet 2 3 of 4 46 47 Electrical Diagram 11 2366 sheet 4 of 4 48 Electrical Diagram 11 8000V 49 Pneumatic Diagram 11 2852 50 System display Messages and Notes 51 Technical Data Back Cover IMPORTANT The purchaser must instruct all operators on the ...

Page 3: ...Channels are mounted on both sides of the table The channels stabilize the lift modules and ensure straight lifting and clamping To mount the channels drill oneholeineachtablelegasshownonpage4 Secureeach Stabilizer Channel with hardware provided Adjust the Stabilizer Studs on the lift modules to ensure straight lifting and clamping motion TheEastmanBLUEJAYENDCUTTERisshippedpartially disassembled w...

Page 4: ...g harness from the Control Box to the Main Lift Module Connect the Remote Control to bottom of the Control Box Connect the Power Clamp harness in the main drive assembly to the outlet on the control box CAUTION To Avoid damage to the Wiring Harnesses keep Harnessesbelowthetablesurfaceand away from the track Mast Assembly Clamp the Mast Assembly on the non operator side of the table Themastmustbemo...

Page 5: ...r display by one Four Key Preset Count 5 Press to enter preset counter mode Use the number keys to set number of plies to cut When this number of cycles has lapsed the machine will stop thedisplaywillflashandthebeeperwillsound Pressthe Return key to exit The 000 value will continuously count cycles without stopping or sounding the alarm Five Key CountAdjust 6 Presstoadjustplycount Usethe 4 key or ...

Page 6: ...ctivate Main Power 2 Program Ply Counter 3 Thread material and Spread to length 4 Press Remote Start Button to begin cut Operating Adjustments Thismachineisadjustedandtunedatthefactoryforoptimal performance No adjustments other than normal setup are necessary However if after continued use the perfor mance level becomes unacceptable the following proce dures should be carried out before repairs ar...

Page 7: ...ED Air Line Lubricator The Blue Jay has an in line lubricator designed to lubricate the air cylinders and valves Check oil sight tube bowl daily forproperleveloflubricant Tofillsighttubebowldisconnect airsourceorturnairpressurevalveoffandrelievepressure Remove sight tube bowl by turning 1 4 of a turn counter clockwise Fill sight tube bowl 3 4 full with genuine EAST MAN air line lubricant 242C1 4 p...

Page 8: ...1 6 242C2 Eastman Gear Lubricant 1 7 242C2 2 Eastman Lubriko Bearing Grease 1 8 242C1 4 Eastman Air Line Lubricant 1 Toadjust loosenslottedheadscrews A Withfingers turn adjusting bushings B until Emery Wheels are as close togetheraspossiblewithouttouchingandarecenteredover the knife Both wheels should grind the same time when pressed lightly against the knife and there is no more than 1 32inch 1mm...

Page 9: ... Washer Flat 1 4 4 4 402 34 Washer Lock 1 4 4 5 203 34 Hex Nut 1 4 20 4 6 BC 21407 StabilizerChannel 2 7 11 2815 Main Wiring Harness 1 8 BC 12995 Aux Mounting Bracket 1 MAST ASSEMBLY SEE PAGE 24 26 BLUE JAY CUTTER SEE PAGE 27 TRACK CHUTE ASSEMBLY SEE PAGE 18 MAIN DRIVE ASSEMBLY SEE PAGE 20 CONTROL BOX SEE PAGE 22 ASSIST LIFT MODULE SEE PAGE 14 MAIN LIFT MODULE SEE PAGE 10 1 3 4 5 6 7 2 8 ...

Page 10: ...088 006 Clamp Push Pull 3 4 Dia 2 17 546 4 19 Rivet 2 18 BC 12998 Cover 1 BC 12999 Cover M I 1 19 BC 40257 Frame Support 1 20 9124 067 Decal Knife Travel 1 21 333 34 8 Screw Button Head 1 4 20 x 1 2 2 22 100 19 9 Bracket Mounting 1 23 100 18 2 Regulator Filter 1 24 25 26 100 11 2 Connector Male 1 4 Tube 1 4 NPT 1 27 100 19 1 Nipple Close 1 4 NPT 1 28 100 11 3 Connector Male 1 4 NPT 1 29 100 18 1 V...

Page 11: ...433 Standard Configuration Shown 11 12 13 14 15 16 17 18 19 20 21 22 27 23 26 4 31 30 29 28 COMPRESSOR AIR IN TO PULL OFF 32 33 34 35 36 37 38 1 2 3 9 4 5 6 7 8 10 6 7 8 40 39 39 44 46 47 48 45 5 32 TUBING 1 4 TUBING ...

Page 12: ...sher Lock 10 2 25 CHTW 20766 Switch Mounting Bracket 1 26 CHTW 2036 Plate Nut Knife Box 1 27 402 040 Washer Lock 7 16 2 28 313 81 10 Screw Rd Hd 4 40 x 5 8 2 29 11 1195 Switch 1 30 335 99 14 Screw Skt Hd Cap 10 24 x 7 8 4 31 11 1312 Fuse Holder 110v 1 Fuse Holder 220v 2 Fuse Holder 220v 3ph 3 11 1351 2 Fuse 5 Amp 3 32 11 1252 Lamp Neon 110V 1 11 1252 1 Lamp Neon 220V Only 1 33 11 4139 1 Push Butto...

Page 13: ...Shown Bellows Kit 9120 819 5 32 TUBING 1 4 TUBING 35 36 37 38 35 35 39 40 33 34 32 31 26 21 19 11 10 9 8 7 6 5 4 3 2 1 4 3 2 14 13 12 15 14 13 16 18 17 20 22 23 24 25 27 28 29 30 56 41 42 33 50 39 40 51 52 51 53 54 55 42 42 43 44 45 46 47 48 49 ...

Page 14: ...010 Washer Flat 10 2 43 402 010 Washer Flat 10 2 44 335 99 10 Screw Skt Hd Cap 10 24 x 5 8 2 45 BC 30509 NoLift Support Bracket 1 M I Mirror Image 1 335 93 4 Screw Socket Head 8 32 x 1 4 4 2 BC 40256 Cover Top 1 3 335 34 8 Screw Socket Head 1 4 20 x 1 2 4 4 BC 40257 1 Frame Support 1 5 335 99 10 Screw Skt Hd Cap 10 24 x 5 8 4 6 342 34 8 Screw Set 1 4 20 x 1 2 4 7 BC 30486 Support Clamp 1 8 331 36 ...

Page 15: ...15 Form CR 50 0433 Standard Configuration Shown 1 2 3 4 5 6 11 10 7 8 9 13 12 14 15 16 17 18 19 20 21 22 23 24 25 26 15 16 17 27 28 29 30 26 27 31 32 33 34 35 36 37 38 45 36 32 41 42 43 44 39 40 ...

Page 16: ...102 12 Setscrew 10 32 x 3 4 1 3 411 48 2 Washer Fibre 1 16 Thk 2 4 9020 0202 Bearing 2 5 BC 12899 Spacer 1 6 BC 21477 Bearing BLock Long 1 7 603 6 6 18 Key Square 3 16 x 1 1 8 Long 2 8 BC 12897 Shaft 1 9 9104 0204 Spur Gear 1 10 632 40 Retaining Ring External 2 11 344 36 4 Setscrew 5 16 18 x 1 4 Long 1 1 2 3 4 5 6 7 8 9 10 11 3 4 7 10 ...

Page 17: ...12 Setscrew 10 32 x 3 4 1 3 411 48 2 Washer Fibre 1 16 Thk 2 4 9020 0202 Bearing 2 5 BC 12899 Spacer 1 6 BC 21476 Bearing BLock Short 1 7 603 6 6 18 Key Square 3 16 x 1 1 8 Long 2 8 BC 12897 Shaft 1 9 9104 0204 Spur Gear 1 10 632 40 Retaining Ring External 2 11 344 36 4 Setscrew 5 16 18 x 1 4 Long 1 2 1 10 3 4 5 6 7 8 9 11 3 10 4 7 ...

Page 18: ...11 99 Nut Elastic Hex Light 10 24 1 24 BC 12892 Actuator Lever 1 25 11 1195 Switch Limit 1 26 402 040 Washer Lock 7 16 1 27 313 81 10 Screw Rd Hd 4 40 x 5 8 1 28 100 20 3 Cylinder 3 4 Bore 2 29 100 19 18 Piston Rod Clevis 10 32 Thd 2 30 100 11 5 Connector 5 32 Tube 4 31 BC 12972 Clamp Pressure Lever 2 32 BC 21473 Lever Limit Switch 5 33 335 38 12 Screw Skt Hd Cap 3 8 16 x 3 4 2 34 335 86 10 Screw ...

Page 19: ... 5 6 7 8 9 10 11 38 12 13 14 15 36 16 17 28 30 20 19 18 21 22 31 23 25 26 27 29 32 33 34 35 37 39 40 4 6 7 5 56 51 57 58 59 60 61 55 54 45 47 62 13 14 50 46 49 52 53 45 41 55 43 42 10 11 44 48 37 24 20 36 47 51 5 32 TUBING 3 66 55 40 67 36 ...

Page 20: ...1 2 19 402 040 Washer Lock 4 2 20 202 81 Nut Machine Scr Hex 4 40 2 21 BC 21551 Mounting Bracket Clamp Valve 1 22 203 99 Nut 10 24 16 23 BC 21500 Plate Top 4 BC 21500 1 Plate Top 48 54 Only 2 24 9097 018 Split Pulley 2 ITEM PART NO DESCRIPTION QTY 25 9013 012 Timing Belt 2 26 BC 12900 MS Drive Shaft 2 27 203 36 Nut Fin Hex 5 16 18 18 28 402 36 Washer Lock 5 16 20 29 410 36 Washer Flat 5 16 22 30 B...

Page 21: ...3 2 Required 1 2 3 4 1 5 1 6 1 6A 7 7 8 14 9 10 11 12 37 15 17 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 31 10 11 33 35 28 27 29 36 50 41 48 47 39 49 38 43 44 45 40 42 46 10 11 10 11 41 40 27 54 55 22 11 27 28 29 30 23 34 1 4 TUBING 5 32 TUBING 25 13 ...

Page 22: ... PCB Assembly LCD Blue Jay 30 BC 13440 Nut Plate Touch Pad Panel 1 31 306C80 201 Screw 8 18 x 3 8 10 32 11 2805 Cord Remote 25 Ft 1 33 11 2803 Control Remote 1 34 9124 101 Decal Single Remote 1 35 11 2860 Remote Clamp Interface 1 36 11 2804 Dual Operator Remote not shown 1 Optional 1 11 7025 Touch Pad LCD Blue Jay 1 2 9124 151 Decal On Off Clamp 1 3 580C1 213 Switch Power 110v only 1 580C1 212 Swi...

Page 23: ...23 Form CR 50 0433 32 33 34 SINGLE REMOTE CONTROL 35 ...

Page 24: ...05 34 Nut 1 4 20 1 17 BC 30607 Upright Bracket Festoon 2 18 331 38 32 Screw Hex 3 8 16 x 2 8 19 BC 21811 Mounting Bracket 2 20 523C1 102 Plug Attachment 110V only 1 523C1 101 Plug Attachment 220V 1Ph only 1 523C1 100 Plug Attachment 220V 3Ph only 1 21 832 Wire 18GA 3 Wht Blk Gr x 19 A R 22 67 26042 Festoon End Stop 2 23 BC 30608 2 Bracket Left Festoon 1 24 131 004 Connector 1 2 Straight 1 25 9015 ...

Page 25: ...25 Form CR 50 0433 ...

Page 26: ... Grommet 1 7 508C1 102 Terminal Block 110V 1 508C1 101 Terminal Block 220V 1Ph only 1 508C1 100 Terminal Block 220V 3Ph only 1 8 832 Cable 18Ga 3 Not Shown A R 826 Cable 16Ga 4 220V 3Ph only A R 9 332 102 16 Screw Flat Hd 10 32 x 1 2 10 333 102 6 Screw Button Hd 10 32 x 3 8 2 11 402 010 Washer Lock 10 2 12 BC 21546 Mast Cover 1 13 211 102 Nut Elastic 10 32 2 14 BC 12709 Mounting Block Rod 2 15 344...

Page 27: ...TMAN Pictorial Index BLUE JAY 1 300C14 4 Screw 10 24 x 1 2 2 2 17C1 4 Taper Pin 2 3 301C14 3 Screw Fil Head 10 24 x 1 2 3 4 302C12 3 Screw Flat Head 8 32 x 3 8 2 4 1 3 2 SHARPENER ASSEMBLY SEE PAGE 32 STANDARD ASSEMBLY SEE PAGE 30 MOTOR ASSEMBLY SEE PAGE 28 ...

Page 28: ...16 Hex Nut 1 20 12C1 34 Washer Lock 1 21 18C6 38 Ring Locating 1 22 300C10 2 Screw Round Head 6 32 x 1 4 2 23 52C5 175 Base Switch 3Ph 1 24 4C2 116 Hex Nut 1 25 580C1 85 Switch 1Ph 1 26 8C4 20 Insulation Switch 1 27 300C10 4 Screw Round Head 6 32 x 3 8 2 28 53C2 107 Cover Switch 1 29 508C1 102 Block Terminal Assembly 110V 1 508C1 101 Block Terminal Assembly 220V 1 30 302C15 8 Screw Flat Head 10 32...

Page 29: ...3 NOT INCLUDED Shim Spacer Chart 12C11 17A Shim Spacer 002 Thick 12C11 17B Shim Spacer 003 Thick 12C11 17C Shim Spacer 004 Thick 12C11 17D Shim Spacer 005 Thick 12C11 17E Shim Spacer 010 Thick TERMINAL BLOCK SEE PAGE 38 ...

Page 30: ...5 Base Switch 3Ph 1 20 4C2 116 Hex Nut 1 21 580C1 85 Switch 1Ph 1 22 8C4 20 Insulation Switch 1 23 300C10 4 Screw Round Head 6 32 x 3 8 2 24 53C2 107 Cover Switch 1 25 508C1 100 Block Terminal Ass y 220v 3ph 1 26 302C15 8 Screw Flat Head 10 32 x 1 1 8 2 27 10C2 30 Fan Rotor 1 28 536C2 6 Housing Front With Bearing 1 29 90C2 146 Housing Bearing Front 1 30 90C6 29 Bearing Ball 1 31 4C1 87 Locknut Bea...

Page 31: ...31 Form CR 50 0433 NOT INCLUDED ...

Page 32: ...5 260C3 2 Fitting Grease 1 26 300C12 7 Screw Round Head 8 32 x 5 8 2 27 725C1 3A Base Plate Assembly 1 28 79C5 267 Plate Throat 1 79C5 269 Plate Throat Mirror Image 29 46C3 48 Clamp Throat Plate 1 30 308C10 3 Screw Socket Head 6 32 x 3 8 2 31 308C24 1 Screw Socket Head 3 8 24 x 1 2 1 32 814C2 2 Shear Throat Plate Assembly 1 33 79C5 268 Plate Throat Shear 1 34 726C1 30 Plate Shear With Blank 1 35 3...

Page 33: ...33 Form CR 50 0433 1 2 4 5 6 7 6 8 9 10 11 12 31 27 36 28 29 30 32 33 34 30 29 35 37 26 25 24 23 22 21 20 19 18 17 16 15 14 13 SHEAR THROAT PLATE ASSEMBLY 38 ...

Page 34: ... QTY 1 34C1 20 Spring Sharpener 1 2 11C10 19 Shaft Assembly 1 3 540C1 58 Arm Assembly Left Hand 220 Grit 1 4 309C12 3 Screw Set 8 32 x 3 16 1 5 12C15 29 Washer Flat 2 6 302C12 3 Screw Flat Head 8 32 x 3 8 2 7 636C1 9 Bracket Sharpener Arm 1 8 300C12 3 Screw Round Head 8 32 x 3 8 1 9 12C1 21 Washer Lock 1 10 540C1 57 Arm Assembly Right Hand 220 Grit 1 1 2 3 4 5 6 7 5 8 9 10 ...

Page 35: ...ssembly 220 Grit Emery Wheel SELECTION CHART ITEM PART NO DESCRIPTION QTY 1 20C13 20 Screw Emery Wheel 1 2 12C1 28 Washer Brass 1 3 Emery Wheel 1 4 12C15 70 Washer Paper 1 5 92C1 12 Spindle 1 6 Emery Wheel Assembly 1 7 300C10 5 Screw Round Head 6 32 x 7 16 1 8 20C6 11 Screw Adjusting 1 9 304C10 3 Screw Lock Spindle 1 10 35C5 57 Arm Sharpener Left Hand 1 35C5 65 Arm Sharpener Right Hand 1 11 25C4 1...

Page 36: ...ew Fil Hd 6 32 x 3 16 1 39 BC 21946 Sharpener Mount Std 1 BC 21946 1 Sharpener Mount M I 1 40 335 93 10 Screw Socket Hd 8 32 x 5 8 2 41 21C6 4 Sharpener Bushing 1 42 34C10 158 Sharpener Spring 1 43 20C12 160 Sharpener Button 1 44 335 36 10 Screw Socket Hd 5 16 18 x 5 8 3 Std Standard Configuration M I Mirror Image Configuration 1 300C12 2 Screw Round Head 8 32 x 1 4 2 2 25C5 72 Guard Sharpener 1 3...

Page 37: ...37 Form CR 50 0433 Standard configuration shown Standard configuration shown ...

Page 38: ... 4 4 3 3 3 4 667C1 22 Terminal Contact w Pin E 1 1 1 1 1 5 667C1 23 Terminal Contact w pin L1 N 1 1 1 6 667C1 24 Terminal Contact w Pin L2 1 1 1 7 667C1 25 Terminal Contact w Pin L3 1 1 8 51C1 61 Terminal Block Bottom 1 1 1 1 1 9 667C1 26 Terminal Contact w Pin L1 N 1 1 10 667C1 27 Terminal Contact w Pin L2 1 11 667C1 28 Terminal Contact w Pin L3 1 12 47C3 21 Terminal Sleeve current 1 1 1 1 13 34C...

Page 39: ...ew Hex Skt Set 1 4 20 x 1 2 2 12 BC 21403 Ext Arm Roller Tube 2 ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 13 TT 10945 Stud Roller Clutch 1 14 335 35 10 Screw Skt Hd Cap 1 4 28 x 5 8 4 15 BC 12700 MS Roller Tube 1 16 F 164 Bearing 1 17 9032 001 Switch Bearing 1 18 BC 12813 Switch Bushing 1 19 BC 12816 Ring 1 20 BC 12815 Lock Stud 1 21 9004 0236 Spring 1 22 BC 12814 Lock Shaft 1 A R ...

Page 40: ...ard Assembly CPU 1 29 11 1961 Spacer Nylon 5 8 4 30 9124 070 1 Decal Control Box 1 31 11 4170 Switch DPST 2 Position 2 32 11 4171 Switch DPDT 3 Position 1 33 11 4181 Switch DPDT Mom Off Maint 1 34 11 2805 Cord Remote 25 Ft 1 35 11 2803 Control Remote 1 36 9124 101 Decal Single Remote 1 37 11 2860 Remote Clamp Interface 1 38 11 2804 Dual Operator Remote not shown 1 Optional 1 11 2810 Harness Contro...

Page 41: ...3 34 35 36 37 1 SINGLE REMOTE CONTROL 32 33 2 4 5 8 3 7 6 17 16 15 19 18 14 9 13 21 26 24 27 30 29 28 7 25 7 7 7 7 22 7 7 31 7 2 11 10 2 7 10 12 20 22 23 7 2 25 Note This control box for models 2006 and prior years only ...

Page 42: ...42 EASTMAN Form CR 50 0433 Blue Jay Electrical Diagram Blue Print No 11 2850 1 Note This con trol box for models 2006 and prior years only ...

Page 43: ...43 Form CR 50 0433 Blue Jay Electrical Diagram Blue Print No 11 2851 1 Note This control box for models 2006 and prior years only ...

Page 44: ...44 EASTMAN Form CR 50 0433 Blue Jay Electrical Diagram Blue Print No 11 2857 ...

Page 45: ...45 Form CR 50 0433 Blue Jay Electrical Diagram Blue Print No 11 2366 sht 1 of 4 ...

Page 46: ...46 EASTMAN Form CR 50 0433 Blue Jay Electrical Diagram Blue Print No 11 2366 sht 2of 4 ...

Page 47: ...47 Form CR 50 0433 Blue Jay Electrical Diagram Blue Print No 11 2366 sht 3 of 4 ...

Page 48: ...48 EASTMAN Form CR 50 0433 Blue Jay Electrical Diagram Blue Print No 11 2366 sht 4of 4 ...

Page 49: ...49 Form CR 50 0433 Blue Jay Electrical Diagram Blue Print No 11 8000 V ...

Page 50: ...50 Blue Jay Pneumatic Diagram Blue Print No 11 2852 EASTMAN Form CR 50 0433 ...

Page 51: ... a connected Pull Off Machine System Configuration Holding down the Start key during power up of the machine enters the System Configuration screen Certain System parameters and preferences can be set System Options Pressing 0 TogglestheSystemtypetoLIFT NOLIFT No lift is typically used for M9000 Easipull Sys tems Pressing 1 TogglesthePull Off FastSignalinterface aka Rocket Option ON or OFF Note th...

Page 52: ...on under this warranty shall be at Eastman s sole option to repair or replace the defective goods or parts or to provide the buyer a credit equal to the portion of the purchase priceallocabletothedefectivegoodsorparts Thiswarrantyshallnotapplyifdefectsarecausedbyproduct misuseorneglect ifthemachinehasbeenalteredormodifiedbythebuyer orifotherthangenuineEastman parts are used in the machine THIS WAR...

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