EAE EE-6435BWF Installation, Operation, And Parts Manual Download

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EE-6435BWF

Four Post Lift
Electrical Release
With auxiliary lift for wheel free service
Lifting capacity: 4000KG/5000KG

Installation, Operation

and Parts Manual

Please read this entire manual carefully and completely before installation or operation of the lift.

Distributed by

15/06/2022

Summary of Contents for EE-6435BWF

Page 1: ...e With auxiliary lift for wheel free service Lifting capacity 4000KG 5000KG Installation Operation and Parts Manual Please read this entire manual carefully and completely before installation or opera...

Page 2: ...er domestic legislation The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution EAE reserves the right or initiates criminal proceedi...

Page 3: ...ns 9 3 2 Construction of the lift 9 3 3 Dimensions 10 3 4 Safety devices descriptions 11 3 5 Technical data 12 3 6 Nameplate 12 INSTALLATION INSTRUCTIONS 13 4 1 Preparations before installation 13 4 2...

Page 4: ...s experts or qualified persons 1 2 1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test This includes checking the condition of the components...

Page 5: ...k near or under the vehicle Never remove safety related components from the lift Do not use if safety related components are damaged or missing 1 3 11 Do not rock the vehicle while on the lift or remo...

Page 6: ...g a short distance to ensure that it is correctly and safely positioned The load carrying device shall be observed by the operator throughout the motion of the lift Engage the safety locking mechanism...

Page 7: ...d by operations involving the application of force sufficient to displace the vehicle In the case of large or particularly heavy vehicles sudden movement could create an unacceptable overload or uneve...

Page 8: ...ecautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more stable...

Page 9: ...safety for operators it is equipped with mechanical safety locks in the four posts which will automatically engaged in the process of lifting so as to prevent the platforms from sudden dropping down i...

Page 10: ...TA MODEL 48L 52L 57L RL 4880 192 1 8 5280 207 7 8 5780 227 9 16 OL 5970 235 1 16 6370 250 13 16 6870 270 1 2 CL 4888 192 7 16 5288 208 3 16 5788 227 7 8 CL1 4438 174 3 4 4838 190 1 2 5338 210 3 16 L1...

Page 11: ...switch Control max rising height and protect the oil cylinder 7 Descent limit switch Make the platform stop lowering at safety height so as to guard against pinching or shearing Push the other button...

Page 12: ...f the main lift 30 40S Rated capacity of the wheel free lift 4000kg Rising height of the wheel free lift 450mm Working pressure Main lift 18MPa wheel free lift 21MPa Electricity 380V 400V 415V 3PH 50H...

Page 13: ...ollowing work performed before erecting the lift Construction of the foundation following consultation with the manufacturer s customer service or an authorized service agent Routing of the wiring to...

Page 14: ...Parts Manual EE 6435BWF 14 Surface under the base of post Horizontal and even Gradients max 0 5 Newly built concrete ground must be older than 20days In mm Platform length L 48L 4888 192 7 16 52L 5288...

Page 15: ...4 pounds 10 pounds 1 Circlip Pliers 1 4 1 5 Checking parts Unfold the package and check if any parts missed as per the following list Do not hesitate to contact us in case any parts missed but if you...

Page 16: ...ad screw M4 14 2 29 Manual 1 30 Drive on ramp 2 4 2 Installation attentions 4 2 1 Joints of oil hose and wiring must be firmly connected in order to avoid leakage of oil hose and looseness of electric...

Page 17: ...packing film Attention Take care and avoid scratching the painting and hoses Step 3 Position four posts and two crossbeams Place four posts to standing positions as per the layout dimensions Put part...

Page 18: ...he width of the two tracks for rolling jacks 2 Connect the crossbeam and the lifting platform using hex socket flat head screws M12 80 Tighten all the screws only after two crossbeams are well fit wit...

Page 19: ...opes Please see Annex 1 for steel cable routing Inspect and make the rope be in the slot of the two pulleys NO 15 and NO 16 in the following fig Pull the rope NO 14 up through the hole reserved on top...

Page 20: ...4 with its installation kit NO 25 using M6 15 hex socket cylinder head screw NO 26 and M6 nut NO 27 After that install the control unit onto the power side post using M6 15 hex socket cylinder head sc...

Page 21: ...aulic hoses Read the scheme for connecting hydraulic hoses Connect hoses NO 7 8 9 to the corresponding fittings reserved at the hydraulic block Make sure to tighten the connectors Attention Connect th...

Page 22: ...t twisted with each other See Annex 1 for steel cable connection scheme 2 Turn on the main power switch and push slightly the button for raising to check if the motor runs in the correct direction In...

Page 23: ...mm correspondingly adjust the nuts NO 41 attached with safety ratchet over the top plate of the post until the deviation is controlled within 3mm Attention In case of poor foundation level you will no...

Page 24: ...and drive anchoring bolt into hole until nut and washer contact base Tighten the nut with torque wrench to 80Nm Step 15 Fix motor housing and post caps Fix the housing with the plate for hanging power...

Page 25: ...2 Find the valve under the secondary platform of the main lift and turn its handle making it point to the floor 3 Turn the selection switch to the wheel free lift and push the UP button until the seco...

Page 26: ...ions ONLY authorized persons are permitted in the lift area Do not try to raise the vehicle with excessive length or width Otherwise there is risk of vehicle falling from lift Inspect the space above...

Page 27: ...attention that all personnel and objects are kept clear POS Name Function FA Alarm buzzer Low height warning QS Power switch Power on off HL Power indicator Display if electricity is connected SB1 UP...

Page 28: ...the safety locking mechanism Push the button for lowering Remove all tools and the support pads to provide an unobstructed exit Move the vehicle from lift area Turn on the Main SWITH Drive the vehicle...

Page 29: ...the reserved access at the hydraulic block Before making the connection you have to remove the hydraulic plug No 60 from the hydraulic block using a hex socket wrench 3 Raise the lift using the pump...

Page 30: ...ment Damaged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean or make adjustment Platforms go down slowly...

Page 31: ...mechanical safety blocks give off sound simultaneously Both runways shall rise steadily without abnormal sounds Every day 3 Synchronization of mechanical safety catch Push the LOCK button inspect and...

Page 32: ...and smoothly with no abnormal noise Every 3 months Hydraulic oil Change the oil 6 months after initial use and once per year thereafter Inspect the hydraulic oil and change the oil if the oil becomes...

Page 33: ...Installation Operation and Parts Manual EE 6435BWF 33 Annex 1 Steel cable connection...

Page 34: ...Installation Operation and Parts Manual EE 6435BWF 34 Annex 2 Electrical schemes and parts list...

Page 35: ...Installation Operation and Parts Manual EE 6435BWF 35...

Page 36: ...Installation Operation and Parts Manual EE 6435BWF 36...

Page 37: ...Installation Operation and Parts Manual EE 6435BWF 37...

Page 38: ...limit switches of the out of level protection system 14 15 2P ORANGE 12 19 From main control box to the transmission box max height switch for the wheel free jack 26 27 2P ORANGE SQ7 From transmissio...

Page 39: ...t of level protection system in the post 42 43 2P GREEN SQ6 From transmission box to the limit switch of the out of level protection system in the post Optional LED lighting assembly POS CODE Descript...

Page 40: ...Rocker switch optional 4 LED 321201021C LED lamp optional 4 NOTE For power supply of other voltages the transformer is different Please check with our customers service people when order spare parts...

Page 41: ...Type Y seal ring 207102010 BS30 40 6 2 Guiding ring 207106020 30 34 10 2 Dust proof ring 207105011 DHS30 30 38 5 6 5 1 615027097 Type Y seal ring 207103033 B7 100 85 9 2 Master cylinder of the wheel f...

Page 42: ...ose L 1350 1 57L 9 624001259 Oil hose L 1450 1 48L 52L 9 624001003 Oil hose L 1650 1 57L 10 310101010 Straight connector G1 4 G1 4 2 11 615019005 Right angle connector 6501 A4 B16 1 12 615027097 Maste...

Page 43: ...7 330302001 Single way valve DYF C 1 8 330304001 Overflow valve EYF C 2 9 330308002 Solenoid directional valve 2 phase 3 way LSV 08 1 10 330308006 Solenoid unloading valve DHF06 220H DC24 1 11 330308...

Page 44: ...42 H 1 19 330401005 Oil sucking tube XYGN L293 1 NOTE The motor is different for differnent voltage or capacity Please check with our customers service people when order spare parts Annex 4 Exploded d...

Page 45: ...89 4 48L 52L 57L 12 Turntable optional 2 13 Auxiliary lifting platform main 1 14 Auxiliary lifting platform secondary 1 15 Drive on ramp 2 16 Control unit 1 17 Power unit 1 18 Plastic chain 1 19 5T o...

Page 46: ...plate of limit switch 6435B A23 2 12 202110009 Hex socket button head screw M5 16 4 13 203101012 Hex nut M20 8 14 204101011 Flat washer M20 4 17 202109020 Hex socket cylinder head screw M6 15 6 18 20...

Page 47: ...block 6435B A2 B4 4 6 420270050 Spacer A 6435B A3 B1 4 7 420270060 Spacer B 6435B A3 B2 4 8 410270021 Pulley shaft A 6435B A3 B4 4 9 208106001 Straight pressed oil cup M8 1 4 10 410270071 Shaft I 643...

Page 48: ...5101001 Lubrication bearing 1615 4 35 203103006 Hex nut M8 M8 12 36 320301011 Limit switch TZ8108 4 37 204301007 Circlip M20 16 38 204301005 Circlip M16 12 39 204301009 Circlip M25 23 2 8 40 204101005...

Page 49: ...614901385 Slave platform 5T48L 6435BWFV2 A5 B9 48L 1 1 614901388 Master platform 5T52L 6435BWFV2 A5 B8 52L 1 2 614901389 Slave platform 5T52L 6435BWFV2 A5 B9 52L 1 1 614901390 Master platform 5T57L 64...

Page 50: ...Front wheel retaining plate 6435B A4 B10 2 26 201102027 Hex head full swivel screw M12X30 GB5783 4 27 410901797 Limitation rod 52L 6435BWF A4 B1 C33 2 27 410901845 Limitation rod 57L 6435BWF A5 B1 C35...

Page 51: ...8L 2 614901393 Slip plate 6435BWF A4 B10 52L 2 614901394 Slip plate 6435BWF A5 B10 57L 2 51 201102015 Hex head full swivel screw M8X40 GB5783 20 52 420270020 Side block 6435B A3 B21 8 53 202110005 Hex...

Page 52: ...Installation Operation and Parts Manual EE 6435BWF 52...

Page 53: ...Installation Operation and Parts Manual EE 6435BWF 53...

Page 54: ...Pressed oil cup M8 2 8 410276701 Down arm holder 6435BWF C03 20 4 9 410276731 Shaft for piston rod 6435BWF C03 23 2 10 410276721C Middle shaft 6435BWF C03 22 4 11 410276410 Supporting holder shaft 64...

Page 55: ...s CODE Description Specification Qty 1 614027586C Drive on ramp 6435BWF C18 2 2 410270201 Roller wheel shaft 6435B A8 B3 2 3 420270250 Small roller wheel MR30 A22 B5 4 4 410270191 Shaft 6435B A8 B2 2...

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