E-Z-GO Exceed Hybrid Owner'S Manual Download | Manualshive

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OWNER’S GUIDE

SUPPLEMENT

ISSUED AUGUST 2011 REVISED OCTOBER 2011

EXCEED HYBRID TECHNOLOGY SYSTEM

618966

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Summary of Contents for Exceed Hybrid

Page 1: ...OWNER S GUIDE SUPPLEMENT ISSUED AUGUST 2011 REVISED OCTOBER 2011 EXCEED HYBRID TECHNOLOGY SYSTEM 618966...

Page 2: ...s Repair and Service Manuals are available from a local Distributor an authorized Branch Genuine E Z GO Parts Accessories Department or at www shopezgo com When ordering parts or requesting informatio...

Page 3: ...s Repair and Service Manuals are available from a local Distributor an authorized Branch Genuine E Z GO Parts Accessories Department or at www shopezgo com When ordering parts or requesting informatio...

Page 4: ...Manual may be revised periodically by E Z GO and therefore is subject to change without notice E Z GO DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL and E Z GO SPECIFICALLY DISCLAIMS LIABILITY FOR INCI...

Page 5: ...the USA unless otherwise indicated The use of non Original Equipment Manufacturer OEM approved parts may void the warranty Overfilling battery may void the warranty Tampering with or adjusting the gov...

Page 6: ...er s Guide Page iii TABLE OF CONTENTS TITLE PAGE NO SAFETY INFORMATION SECTION 1 GENERAL SPECIFICATIONS SECTION 7 INTRODUCTION SECTION 9 OPERATING PROCEDURES SECTION 13 MAINTENANCE PROCEDURES SECTION...

Page 7: ...Page iv Owner s Guide TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 8: ...Owner s Guide Page 1 SAFETY INFORMATION TABLE OF CONTENTS FOR SAFETY INFORMATION SECTION TITLE PAGE NO GENERAL 3 GENERAL OPERATION 3 MAINTENANCE 3 VENTILATION 4 LABELS AND PICTOGRAMS 5...

Page 9: ...Page 2 Owner s Guide SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 10: ...serve all warnings and operation instruction labels affixed to the vehicle turn engine off and let engine cool at least 2 minutes before removing the fuel cap fill fuel tank outdoors or in well ventil...

Page 11: ...unsure as to the potential for injury refer the repair or mainte nance to a qualified mechanic VENTILATION Store away from furnaces stoves water heaters or other appliances that have pilot lights or o...

Page 12: ...oughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers LABELS AND PICTOGRAMS 1 2 KEEP HANDS AND FINGERS AWAY FROM HOT SURFACES KEEP HANDS AND CLOTHING...

Page 13: ...Page 6 Owner s Guide SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 14: ...Owner s Guide Page 7 GENERAL SPECIFICATION TABLE OF CONTENTS FOR GENERAL SPECIFICATIONS SECTION TITLE PAGE NO EXCEED HYBRID TECHNOLOGY SYSTEM GAS ENGINE SPECIFICATIONS 8...

Page 15: ...010 0 014 in 0 25 0 36 mm Intake Valve Clearance 0 004 0 006 in 0 10 0 15 mm Exhaust Valve Clearance 0 009 0 011 in 0 23 0 28 mm TUNE UP SPECIFICATIONS ENGINE 12S435931009 Horizontal Shaft 9 GROSS TO...

Page 16: ...Owner s Guide Page 9 INTRODUCTION TABLE OF CONTENTS FOR INTRODUCTION SECTION TITLE PAGE NO FEATURES 11 ON OFF Switch 11 Choke Control 12 Fuel Tank Cap Gauge 12 Inverter Outlet 12 Dipstick 12...

Page 17: ...Page 10 Owner s Guide INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 18: ...accessories some accessories remain operational with the key switch in the OFF position 1 ON OFF Switch Located on the dash panel is a three position switch To turn ON the Exceed unit press the top h...

Page 19: ...d release when the Exceed unit starts 3 Fuel tank cap Gauge Fuel tank cap has a gauge to check amount of fuel available 4 Inverter outlet An inverter outlet is available on cup console as shown and is...

Page 20: ...13 OPERATING PROCEDURES TABLE OF CONTENTS FOR OPERATING PROCEDURES SECTION TITLE PAGE NO EXCEED HYBRID UNIT by E Z GO 15 BEFORE INITIAL USE 15 OPERATING THE VEHICLE 16 Cold Starting 16 Starting and D...

Page 21: ...Page 14 Owner s Guide OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 22: ...enerator it will substantially increase the range from what it would be if you were to operate the vehicle just off of the batteries The Exceed system will only recharge the batteries to about 80 stat...

Page 23: ...tteries are partially recharged otherwise the Exceed generator system will disengage as signaled by the red light on the dashboard This is to prevent discharging the batteries below a safe level where...

Page 24: ...uel handling Do not smoke near the fuel tank Do not refuel near open flame or electrical items which could produce a spark Always handle gasoline in a well ventilated area Always wear eye protection t...

Page 25: ...Page 18 Owner s Guide OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 26: ...INTENANCE PROCEDURES SECTION TITLE PAGE NO CLEANING AND CARE 21 Cleaning 21 SERVICE AND MAINTENANCE 21 Checking the Oil Level 22 PROLONGED STORAGE 23 PERIODIC SERVICE SCHEDULE 23 GENERATOR BELT TENSIO...

Page 27: ...Page 20 Owner s Guide MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 28: ...any areas where mud or other debris can collect Sediment packed in closed areas should be loosened to ease it s removal taking care not to chip or otherwise damage paint If the engine does not start o...

Page 29: ...tor s Manual To prolong vehicle life some maintenance items must be serviced more frequently on vehicles used under severe driv ing conditions such as extreme temperatures extreme dust debris conditio...

Page 30: ...rom moving parts Use care not to contact hot objects Raise the rear of the vehicle and support on jack stands before attempting to run the engine Use of a fuel stabilizer is required for a prolonged s...

Page 31: ...r pivot bolt While holding the lower adjusting nut with a wrench loosen the upper jam nut with another wrench Move the lower nut up or down the adjustment bolt until proper belt tension is achieved Ho...

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