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Operations Manual

Hurricane

Automatic Scrubber

Serial #

:_________________________

Date of Purchase:

_________________________

More info : www.dustbane.ca

02-2011

400 XTT

400 XTT - Traction

510 XTT

510 XTT - Traction

610

 XTT

670

 XTT

670

 Eco

400

 Eco

Summary of Contents for Hurricane 400 Eco

Page 1: ...Hurricane Automatic Scrubber Serial _________________________ Date of Purchase _________________________ More info www dustbane ca 02 2011 400 XTT 400 XTT Traction 510 XTT 510 XTT Traction 610 XTT 670 XTT 670 Eco 400 Eco ...

Page 2: ...d adjusting the squeegee 11 6 3 Moving the machine when not in operation 11 6 4 Mounting and changing the brush drive disks 12 6 5 Detergents Instructions 12 6 6 Preparing the machine for work 13 6 7 Working 13 6 8 Some useful tips to get the most from your autoscrubber 15 6 8 1 Prewashing using brushes or pads 15 6 8 2 Drying 15 6 9 Draining the dirty water 15 6 10 Draining the clean water 17 7 P...

Page 3: ...g special attention are highlighted in bold and preceded by the symbols illustrated and described below In line with the company s policy of constant product development and updating the Manufacturer reserves the right to make modifications without warning Although your machine may differ appreciably from the illustrations in this document safety and the information contained in this manual are gu...

Page 4: ...overy tank collects the dirty water The machine is moved forward by Non Traction drive the auto scrubber is provided with a special mechanical drive device which exploits the friction between the brush and the floor to generate a forward movement for further details see paragraph 6 7 Traction drive the auto scrubber is moved forward by means of a special electromechanical drive device 3 2 Legend F...

Page 5: ...e used for purposes other than those for which it was expressly designed Scrupulously respect all safety standards and conditions applicable to the type of building in which the machine is to be operated e g pharmaceutical companies hospitals chemicals etc Do not use the machine in places with inadequate lighting or explosive atmospheres on public roads in the presence of dirt hazardous to health ...

Page 6: ...uld cause short circuit and explosion When using battery acid always follow the relative safety instructions scrupulously In the presence of particularly strong magnetic fields assess the possible effect on the control electronics Never wash the machine with water jets The fluids collected contain detergent disinfectant water and organic and inorganic material They must be disposed off in accordan...

Page 7: ...dent Unpack the machine as follows Cut and remove the plastic straps Remove the cardboard Remove the bags in the battery compartment in the detergent tank and check the contents product literature battery bridges with terminals 1 battery charger connector Depending on the model remove the metal brackets or cut the plastic straps fixing the machine chassis to the pallet Using a sloping ramp push th...

Page 8: ... that all switches on the control panel are in the 0 off position Make sure you connect the terminals marked with a to the positive poles of the battery Do not check the battery charge by sparking Follow the instructions given below meticulously as short circuiting the batteries could cause them to explode Danger 1 Make sure the two tanks are empty if necessary empty them See the relevant paragrap...

Page 9: ...em irreparably 5 5 1 Choosing the battery charger Specific chargers are required for optimal performance of both Deep Cycle Lead Acid and AGM batteries Consult Dustbane literature distributor to determine which charger is best Refer to charger literature for more information 5 6 Lifting and transporting the machine Important All phases must be performed in an adequately lit room and adopting the s...

Page 10: ...400 XTT Traction Hurricane 510 XTT Traction Hurricane 610 XTT Hurricane 670 XTT Control Unit Diagram Information Battery charge light All units 1 Green LED on batteries 100 to 50 charged Yellow LED on batteries 50 to 18 charged Red LED on batteries almost flat Red LED flashing batteries completely flat after a few seconds the brushes Stop and the brush switch light also comes on Main key switch em...

Page 11: ...ED comes on to indicate insufficient water in the detergent tank Recovery tank level indicator All units 4 When the dirty water drum is full the LED comes on and after a few seconds the suction motor shuts down Direction selection button 400 XTT Traction 13 400 Eco 13 510 XTT Traction 13 610 XTT 13 670 XTT 13 670 Eco 13 Sets movement of the machine to forwards or reverse Speed control potentiomete...

Page 12: ...g the squeegee must be adjusted in such a way that the edge of the rear blade bends during operation by about 45 with respect to the floor at every point Adjust the angle of the blade during operation by regulating the height of the two wheels positioned behind the squeegee ref 1 6 3 Moving the machine when not in operation To move the machine proceed as follows 1 Raise the squeegee 2 Push the hea...

Page 13: ...brushes pads 670 XTT MAKE SURE MACHINE IS OFF Place the brushes under the head drive disk Lift the right brush with your hands and turn it clockwise locking it in position on the drive disk Lift the left brush with your hands and turn it counter clockwise locking it in position on the drive disk Use of abrasive disks fit the abrasive disk on the drive disk and perform the operations described for ...

Page 14: ...king life of the machine follow a few simple rules Prepare the work area by removing all possible obstacles Begin working from the furthermost point to avoid walking on the area you have just cleaned Choose the straightest possible working routes Divide large floors into parallel rectangular sections If necessary finish off by passing a mop or rag rapidly over parts inaccessible to the autoscrubbe...

Page 15: ...vered is indicated by the LEDs Pressure of the brush microfibre on the surface to the cleaned 400 Eco During work make sure the pressure of the microfibre on the work surface is within the permitted operating range If the 3 green LEDs and the red LED come on during operation brush pressure must be reduced by turning the knob ref A Turning it clockwise increases the pressure of the brushes on the w...

Page 16: ...ads 1 Adjust the detergent flow except 400 670 Eco machines 2 Place the brush switch in position 1 3 Lower the head 4 Operate the drive lever to rotate the brushes 5 Make sure the suction motor is off and the squeegee is raised 6 Begin washing The flow of water must be adjusted in proportion to the desired advance speed The slower the machine moves forwards the less water is needed Persist when wa...

Page 17: ...r drum and if necessary wash it out To facilitate cleaning and complete emptying of the drum you are recommended to unfasten and lift it 6 When the dirty water has been totally drained lower the dirty water drum if previously lifted and refasten to the detergent tank 7 Close the drain hose ref 2 by replacing the cap ref 4 check that it is tightly closed and replace the hose in its housing Importan...

Page 18: ...periods of inactivity you should charge the batteries regularly at least once every two months to keep them constantly at maximum charge 8 Battery Maintenance And Charging See appropriate Dustbane literature for specifics on battery maintenance and charging 9 Maintenance Instructions Never perform any maintenance operations without first disconnecting the batteries Maintenance on the electrical ci...

Page 19: ...y the filter thoroughly before replacing it in the support Make sure the filter is correctly located in its housing 6 Screw the cap back on the dirty water drum 9 2 2 Basket filter cleaning 1 Remove the basket filter from the water fill hole at the front of the machine 2 Clean the filter with running water or the detergent solution used on the machine 3 Replace the filter back in its housing makin...

Page 20: ...3 Remove the suction hose sleeve from the squeegee 4 Release the catch ref 3 or 6 5 Remove the two blade retainers ref 2 or 7 by first pushing them towards the body of the squeegee ref 1 then extracting them 6 Remove the blade ref 4 or 5 7 Reuse the same blade by reversing the edge in contact with the floor until all four edges are worn out or replace with a new blade fitting it onto the screws on...

Page 21: ... the complete fuse table see the spare parts catalogue Important Never use a fuse with a higher amperage than specified If a fuse continues to blow the fault in the wiring boards if present or motors must be identified and repaired Have the machine checked by qualified personnel 9 3 Routine maintenance 9 3 1 Daily operations After each day s work proceed as follows 1 Disconnect the machine from th...

Page 22: ...used the brush switch Press the brush switch You have not pressed the brush lever Press the brush lever The motor thermal cutout has tripped the motor is overheated Release the brush lever turn the brush switch to the 0 position off leave the machine to cool down for at least 45 min The power supply or motor thermal cutout connectors are disconnected Reconnect the power supply or motor thermal cut...

Page 23: ...ast 45 min The batteries are flat and the brushes have shut down Recharge the batteries The machine tends to pull to one side The direction adjustment knob must be adjusted appropriately for the floor Regulate the direction of movement by adjusting the direction adjustment knob on the bottom left backside of the machine The batteries do not provide the normal work time The battery poles and chargi...

Page 24: ...HOT Motor thermal cutout tripped LIM Board mosfet thermal limitation problem BLT Drive block Appears when the battery voltage is too low and the drive is blocked AcS Brush Control Fault Appears when there is a fault in the solenoid switch controlling the brushes AcA Suction control fault Appears when there is a fault in the solenoid switch controlling suction FuP Fuse Appears when the fuse is blow...

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