Duratuf TUF 400 Assembly Instructions Manual Download | Manualshive

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ASSEMBLY INSTRUCTIONS

TUF 400

BASE SIZE 1.980m x 1.355m

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Summary of Contents for TUF 400

Page 1: ...ASSEMBLY INSTRUCTIONS TUF 400 BASE SIZE 1 980m x 1 355m ...

Page 2: ...uctions Keith s practical tips and tricks will make your assembly experience that much simpler giving you visual guidance through sections that seem tricky on paper and help you achieve a flawless end result To view the video visit www duratuf co nz fortress assembly Note Assembly video features a TUF400 But can be used for reference for any other Fortress model ...

Page 3: ...prior to starting Do not attempt to build your shed in high winds Beware of sharp edges For safety wear protective gloves preferably rubber coated Protect your eyes and ears with the appropriate safety gear Use electric tools with care Use a Safety Trip Switch It is easier and quicker if this shed is erected by two people Your shed must be level You can achieve this by either levelling and compact...

Page 4: ...__ INV _______________ TUF 400 PARTS LIST Back Wall Nog Front Left Nog Front Right Nog End Wall Nogs BASE PLATES Red 90 x 45 H1 DESCRIPTION Clear Roof Panel 3 4 Front Wall Sheet Corner Wall Sheets Roof Sheet Or Folded Roof Sheets PACKED BY DATE BASE SIZE 1 980 x 1 355 TOP PLATES TIMBER Wall Sheets Door Touch up Paint Brush Green 45 x 45 H4 Green 45 x 45 H4 Hardware Pack Red 45 x 45 H1 Blue 45 x 45...

Page 5: ...Lay them out on a flat surface fig 1 with the studs connecting the plates at the corners The top and bottom plates should have the rebates at the ends FACING OUT fig 2 1 3 Nail together as shown using two 75mm nails per join fig 2 1 4 Repeat with the other end frame fig 2 BEFORE YOU START If you have poured a raised concrete pad for the floor and you would like the wall cladding to overlap the sid...

Page 6: ...thers will sit into the rebates 3 2 While someone supports the frame nail each corner in place using two 75mm nails per join 3 3 Select 1 x End wall nog and nail in place centrally between the top and the bottom plate blue in fig 5 Step 4 Finishing the remaining framing 4 1 Carefully roll frame over onto the front wall The side with the 90 x 45mm non rebated top plate is the front wall 4 2 Select ...

Page 7: ... 2 Repeat with the bottom of the door Jamb 6 3 Position the right hand Door Jamb using the door opening measurement of 903mm fig 11 and nail this in place top and bottom with 2 x 30mm clouts TUF 400 WALL CLADDING 7 Step 5 Fitting the front Top Plate Flashing 5 1 The top front plate flashing is positioned centrally on the top plate at the front of the shed the wide lip is on top It will overhang sl...

Page 8: ...ther Rivet them together top and bottom through the rib 7 7 Now that the back wall sheets are joined place them in position against the framing on the back wall ensuring that they overlap the corner sheets correctly and rivet them top and bottom to the corner sheets fig 15 7 8 Select the 3 4 Front Wall Sheet Position it to the right of the doorway overlap the rib with the corner sheet and rivet to...

Page 9: ...ine with the top plate Using a 50mm nail secure into the top plate fig 16 8 2 Repeat at the bottom into the bottom plate 8 3 Using three 30mm Clouts at equal spacings nail the door jamb to the stud on the inside lip of the door jamb fig 17 8 4 Next to each of the 3 evenly spaced clouts drill a hole on the front face of the door jamb through into the cladding rib beneath and fix with a rivet 8 5 Re...

Page 10: ...hat the front overhang measures 150mm fig 19 Screwing the roof on 9 6 Make sure that the shed is square and that the walls are sitting straight Check that the walls are not bowed in our out as once the roof has been screwed on you will not be able to change this 9 7 Line up the ribs on the roof with the ribs on the wall cladding fig 20 9 8 Starting from the front of the roof while someone holds th...

Page 11: ...SHING 11 TUF 400 POSITIONING SHED fig 22 Step 11 Positioning your shed and ensuring it is square and level 11 1 It is important to make sure that your shed is now square and level so that the door will open correctly Place your shed into it s final position 11 2 Measure across from corner to corner one way using the inside of the timber framing is the easiest way and note down the measurement Then...

Page 12: ...ace while you can check that it is swinging true Repeat with one rivet into the bottom hinge 12 3 Close the door and check that the door is sitting square and is not binding on the right hand door jamb 12 4 If the door is binding drill out the rivet on one hinge at a time and adjust the position of the hinge so that it fixes the issue Once the door is swinging freely and sitting square within the ...

Page 13: ...st the latch so it is firmly against the back of the timber door stud as this will stop the door from opening when locked 14 3 Tighten up the bolt on the latch so that it wont come loose when the door is tampered with 14 4 Repeat for second door handle TUF 400 SECURITY DOOR Optional 13 IF YOU HAVE PURCHASED THE OPTIONAL SECURITY DOOR IT WILL COME FITTED WITH 2 X KEY LOCKING DOOR HANDLES AND EXTRA ...

Page 14: ... board and cut this down lengthwise to the correct width HANDY TIP Cut the final floorboard slightly wide for the gap Place the final 2 floorboards with their outside edges in place and their touching edges up in an A shape position When you step on these boards to flatten them out they will wedge the rest of the floorboards in tight Make sure they are accurately placed lengthwise prior to wedging...

Page 15: ...uld be con sulted for the most suitable paint system to ensure compatibility of primers and topcoats For sheds being placed on a purpose built floor we recommend that the studs are shortened by 30mm The Wall Sheets will then protrude 20mm below the Base Plate This will stop water flowing in between the Base Plate and Floor If you choose this option the Floor should be made 15mm smaller than Base S...

Page 16: ...e must be carried out in accordance with instructions below Should the cladding fail to perform as specified above the liability of Riverlea Group Ltd shall in all cases be limited to replacing or repairing the defective product The bal ance of the original warranty will cover any repaired or replaced material Riverlea Group Ltd will not be liable for any consequential loss or damage labour or tra...

Page 17: ...ve to hear about your Duratuf experience and why you chose us Further to that we would also love to see a picture or a short video of your shed installed and doing its job so that we can share this with others for their inspiration Thank you in advance and we look forward to receiving your feedback To complete the survey please visit www duratuf co nz customer survey Complete the survey for your c...

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