Duraline Systems DURAsonic DS6L User Manual Download | Manualshive

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Ultrasonic Cleaners

User Manual for 6L and 8L

XPD Series

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Summary of Contents for DURAsonic DS6L

Page 1: ...Ultrasonic Cleaners User Manual for 6L and 8L XPD Series ...

Page 2: ...l year of parts only Within the period guaranteed manufacturer will repair or replace free of charge at its sole discretion all parts that are defective because of material or workmanship not including costs for removing or installing parts Liability whether based on warranty negligence or other cause arising out of and or incidental to sale use or operation of the transducer elements or any part ...

Page 3: ...and Ultrasonic Cavitations Clean 7 Ultrasonic Cleaning Cleans Every Nook and Cranny 7 Ultrasonic Sweep Cleaning Technology 7 Ultrasonic Cleaning Power and Frequency 7 Before You Start Cleaning 8 Operating Your Cleaner 9 Explanation of Controls Draining Your Cleaner 10 Optimizing Your Cleaner 10 Application Hints 11 Cleaning Methods 12 Cleaning Solutions 12 Solution Types 13 Solution Amounts 13 Che...

Page 4: ... could cause a fire or explosion and will void your warranty Use only water based solutions Do not ever use mineral acids These could damage the tank Do not touch the stainless steel tank or cleaning solution they may be hot Do not allow fluid temperature to exceed 70 C 160 F Do not place your fingers or hands into the tank while the cleaner is operating Doing so may cause discomfort and possible ...

Page 5: ...cover and the solution will heat to temperature Accessories for Your Cleaner Accessories include a cover and a mesh basket 8 liter unit has drain Unpacking Your Cleaner Please check your cleaner and its carton carefully for any external or internal damage If you find damage contact your shipping carrier immediately before contacting your distributor Please retain your packaging for future use Take...

Page 6: ...ltrasonic cleaning solution leaving superheated bubbles in the waves wake When these bubbles aka cavitation s collapse de cavitation the heat and energy of their implosions work with the specially formulated ultrasonic cleaning solution to remove dirt oils residue and oxidation from the surface of the contaminated item Imagine the ability to get into the tiniest of nooks and crannies where dirt an...

Page 7: ...Cleans Every Nook and Cranny When the item being cleaned is submerged in the ultrasonic tank s fluid the millions of jets created by ultrasonic energy are capable of reaching into fine depressions and intricate details Every surface area is exposed to the ultrasonic cleaning action cracks crevices and hard to reach corners of every nook and cranny get cleaned by the ultrasonic cavitating action Ul...

Page 8: ...er use mineral acids These could damage the tank Failure to comply with these cautions will void your warranty Attention Machine shuts down automatically if not in use for a prolonged period of time Before You Start Cleaning Step Action 1 Select your cleaning solution refer to Cleaning Solutions section 2 Consider the volume of the parts you will be cleaning With parts solution should reach operat...

Page 9: ...ting up to quicken the waiting period You can also run the ultrasonic for an additional 10 degrees per hour 6 Place the basket back into the unit with parts for cleaning 7 When the cleaning cycle is complete you can rinse the parts in the sink and dry Strain the chemicals with a cheese cloth to keep them fresh for the next cleaning If you are removing oils you can find an oil diaper online for rea...

Page 10: ...eplace lost solution and degas if necessary depending on the amount used Overload do not rest any items on the tank bottom Weight on the tank bottom dampens sound energy and will cause damage to the transducer Instead use a tray and or beaker positioning cover to support all items Allow at least one inch between the tank bottom and the beaker or receptacle for adequate cavitation Covers allow the ...

Page 11: ...ill become depleted over time Solutions can become contaminated with suspended soil particles which coat the tank bottom inhibiting ultrasonic activity Application Hints First time cleaning first experiment with one piece then proceed with the remainder Solution level Be sure to maintain solution level within 1 of top of the tank Surface activity can vary with liquid level Load size It is faster a...

Page 12: ... items on a wire and then immerse them in the solution The advantages of this method are The simplicity of operation and cleaning effectiveness Indirect method Items laid randomly in solid insert tray Items placed in beakers How it works Fill the tank with warm water and a cleaning solution Pour your solution medium into one or more beakers or into a solid insert tray Place the beakers in a beaker...

Page 13: ...minated with suspended soil particles which coat the tank bottom This coating dampens the ultrasonic action and reduces cleaning efficiency Certain solutions will cavitate better than others Contact your local distributor for further information Heat and cavitation increase the chemical activity of cleaning solutions Some materials may be damaged by this stronger chemical action When in doubt test...

Page 14: ...e Hydrobromic Acid Hydrochloric Acid Hydrocyanic Acid Hydrofluoric Acid Hydrofluosilicic Acid Iodoform Mercuric Chloride Muriatic Acid Phosphoric crude Sodium Hypochlorite Potassium Chloride Stannic Chloride Stannous Chloride Sulfur chloride Sulfuric Acid Zinc Chlorid 1 Alkaline 2 ACidic and 3 Caustic no effect if solution temperature is less than 140 F Cleaning Steel Brass Alumi Magne Zinc S Stee...

Page 15: ...t factory Digital timer Start button malfunctioning Contact factory Blown fuse Replace with identical fuse Cleaner operates but does not heat solution Heater malfunction Contact factory Mechanical Thermostat HEAT not set to ideal temperature Turn heat ON Lose terminal or bad heater Contact factory Cleaner operates but does not maintain set temperature Malfunctioning heater or sensor components Con...

Page 16: ...er Decreased ultrasonic activity Solution is not degassed Make sure that tank was filled with warm tap water plus cleaning solution and has run 5 10 minutes Change solution Solution is spent Adjust solution to within 1 from top of tank filled with warm tap water Solution level is incorrect for load Empty then clean tank with warm water Tank bottom is covered with soil particles Wipe with a nonabra...

Page 17: ...m by following the suggestions in the Troubleshooting Guide If you find that your cleaner needs repair carefully pack and return it to Duraline Systems Inc If under warranty remember to include proof of purchase Your cleaner will be shipped by ground service unless you specify otherwise Technical Support Duraline Systems Inc 39 Western Highway West Nyack NY 10994 Sales 877 561 0500 Tech Help 877 2...

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