Duplo DF-1200 Instruction Manual Download

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INSTRUCTION MANUAL

FOLDER

AIR SUCTION FOLDER

DF-1200

Be sure to read this manual prior to use.

Please leave this manual at the site of use for easy reference.

Summary of Contents for DF-1200

Page 1: ...INSTRUCTION MANUAL FOLDER AIR SUCTION FOLDER DF 1200 Be sure to read this manual prior to use Please leave this manual at the site of use for easy reference ...

Page 2: ...important warnings Please make sure to read instructions accompanied by these symbols These symbols have the following meanings Describes instructions which must be followed in use Be sure to read the instructions to avoid problems due to incorrect operations Indicates supplementary or useful information Describes names of related items and supplementary instructions Trademark The product name and...

Page 3: ...Réglementation Directive Basse tension 2006 95 CE en application de la Directive sur la compatibilité électromagnétique 2004 108 CE en application de Plieuse DF 1200 IEC60950 1 2005 A1 2009 including EN60950 1 2006 A11 2009 A1 2010 A12 2011 deviations EN55011 2009 A1 2010 EN55014 2 1997 A2 2008 EN61000 3 2 2006 A1 2009 A2 2009 EN61000 3 3 2008 Accessoires de la plieuse SIDE AIR KIT Fr DICHIARAZION...

Page 4: ...e doit pas être éliminé comme des ordures ménagères Recyclez le dans les sites adaptés qui vous seront indiqués par les autorités locales ou renseignez vous auprès de votre fournisseur En veillant à ce que ce produit soit éliminé correctement avec un traitement une collecte et un recyclage adaptés vous contribuez à éviter son action nocive potentielle sur l environnement et la santé humaine Fr Sma...

Page 5: ...rence to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving a...

Page 6: ...c6 Memo ...

Page 7: ...be performed A graphic may be shown inside the mark to describe the action to be performed more specifically Power supply Make sure the power supply used is always within the following range Power supply 100 to 240 V AC 50 60 Hz When you power other appliances from the same AC outlet make sure that the combined power consumption does not exceed the power supply capacity Rated current Rated power 1...

Page 8: ...an electrical shock Do not insert any metal or easily combustible object inside this unit This could result in a fire or an electrical shock Do not use flammable sprays inside or near the unit e g when cleaning the unit Such flammable gas may ignite and cause a fire or combustion Do not install this unit in a location where there is excessive humidity or where contact with water is possible Poor c...

Page 9: ...mmediately Before cleaning this unit turn the unit off at the power switch and disconnect the power plug from the power outlet Accidental operation of the unit during cleaning could result in injury If the unit emits smoke unusual heat or unusual odors immediately turn the unit off at the power switch and disconnect the power plug from the power outlet Failure to do so could result in a fire or an...

Page 10: ...tions WARNING CAUTION labels WARNING and CAUTION labels are pasted on the machine to ensure user safety Do not remove or change them When the labels become dirty or are lost be sure to contact your dealer for a new one ...

Page 11: ...peration 1 Correcting Folding Misalignment 3 1 1 1 Adjustment the folding misalignment in the right and left direction 3 1 1 2 Adjustment the folding misalignment in the up and down direction 3 3 1 3 Deformed folding 3 6 2 Standard Folding of Non Standard Paper 3 7 3 Custom Folding 3 8 3 1 Operation 3 9 3 2 Using the registered data 3 10 3 3 Locking the registered data 3 11 3 4 Clearing the regist...

Page 12: ... Cleaning the sensor 4 4 Chapter 5 Trouble Guide 1 Error Code 5 1 1 1 Warning error 5 1 1 2 Motor error 5 2 1 3 Paper jam error 5 2 1 4 Errors requiring a service call 5 3 2 Paper Jam 5 4 2 1 Paper feed section 5 4 2 2 Folding plate 5 5 2 3 Folding roller 5 8 2 4 Ejecting section 5 9 3 Troubleshooting 5 10 Chapter 6 Appendix Specifications 6 1 ...

Page 13: ...ing of standard paper can be easily controlled and operated from the control panel This machine is designed to fold paper into six popular folding modes Single fold Double fold Irregular accordion fold out Letter fold Accordion fold Gate fold Single folded paper can be folded further into other folding modes Cross fold ...

Page 14: ...his guide to hold both sides of paper when stacking long size paper 8 Plate unit Use this unit to send separating air toward the rear end of paper when stacking long sheets of paper 9 Trail edge guide unit Holds the back edge of paper stacked on the paper feed tray 10 Auxiliary paper feed tray For stacking paper on the paper feed tray in a stable condition Do not lean on the auxiliary paper feed t...

Page 15: ...paper feed tray 4 Separator Prevents double feed 5 Paper feed tray level sensor This is a sensor to decide the height of paper which is floating by separating air 6 Shutter Adjusts the amount of separating air blown out Use the separating air adjusting knob to adjust the amount 7 Folding plate 2 Guide plate for deciding the paper folding position 8 Safety lever This lever prevents fingers from get...

Page 16: ...n 1 2 No Name Function 1 Jam correction knob For rotating the folding rollers when paper has jammed inside the unit or when cleaning the unit 2 Folding roller These rollers are used to fold paper This machine is equipped with four rollers to make six types of folding ...

Page 17: ...ed 2 Ejecting section For receiving folded paper ejected out 3 Power inlet Connector for the power cord 4 Paper receiving tray For stacking ejected paper 5 Stacker belt For ejecting folded paper 6 Auxiliary paper ejection guide Holds the ejected paper from the top and prevent the mis alignment of paper stacked on the paper feed tray 7 Stacker roller It holds down the ejected paper and supports con...

Page 18: ...Folding plate 1 1 2 Folding plate 2 1 3 Auxiliary paper ejection guide 1 4 Auxiliary paper feed tray 1 5 Trail edge guide unit 1 6 Side guide unit 2 7 Plate unit 1 8 Scale label 1 9 Instruction manual 1 This manual 10 Power cord 1 Applicable for 220 to 240 V 11 Power cord 1 Applicable for 120 V ...

Page 19: ...the top screen 9 Cancel key Use to cancel setting data Forces eject while cancel key and test key are pressed down at the same time Forces eject at folding plates while cancel key and clear key are pressed down at the same time 10 Menu key Press to display the setting menu window 11 C Clear key Press to cancel the number of sheets to be processed selected items or settings 12 Keypad Use to input n...

Page 20: ...ial function setting display Displays the settings of each special function Double feed detection is set State where the test folding is not performed Double feed detection is set State where the test folding is performed Double feed detection is set Double feed detection is not performed because the paper length is 250 mm 9 84 inches or less Interval function is set The refold mode is set The sto...

Page 21: ...o the settings according to the length of paper used Fold2 Settings 0 or 47 0 to 217 0 mm 0 or 1 85 to 8 54 inches Adjusts the stopper position of the folding plate 2 There is a limit to the settings according to the length of paper used and the position of folding plate 1 stopper Interval Setting Set ON OFF Default OFF Select ON to use interval function No of Sec The Number of Seconds 3 5 10 Defa...

Page 22: ...60 Sec Default 30 Alarm Setting Set ON OFF Default OFF Sets to the alarm buzzer sound setting when leaving the machine unused Time Settings 5 to 120 Min Default 60 Detect OFF Detection OFF Setting Load Load Paper ON OFF Default ON Sets the detection of paper stacked Default setting Speed Settings 0 to 6 Default 5 Sets the value to be used when the power is turned on Set to 0 for folding thin paper...

Page 23: ...dow is explained as an example Air Adjust Sep Air 45 Pickup Air 40 1 Press Menu while the top screen is displayed A setting window will be displayed 2 Press the key or key to select Sep Air Air Adjust Sep Air 45 Pickup Air 40 3 Press the key At this stage numerical values can be changed Air Adjust Sep Air 50 Pickup Air 40 4 Input numerical values on the keypad or with the or key The numerical valu...

Page 24: ...per Rough paper Stencil paper Recycle paper 52 3 to 157 g m2 14 to 40 lb Art paper Coated paper 73 3 to 157 g m2 19 to 40 lb Paper size Standard paper The standard paper can be used only when it is stacked in the machine direction Paper size W L mm Paper size W L mm Paper size W L inches A3 297 x420 B4 257 x 364 LGR 11 x 17 A4 210 x 297 B5 182 x 257 LGL 8 5 x 14 0 A5 148 x 210 B6 128 x 182 LTR 8 5...

Page 25: ...r printed with special types of ink may cause the folding roller to swell or deform and folding misalignment may occur Paper may not be fed smoothly into the folding plate or deformed folding may occur depending on different environmental factors temperature humidity paper ream weight paper type paper grain direction if curled paper is used Make sure to flatten curled paper or paper with folded li...

Page 26: ...tion properly Do not stack the sheets of paper on the paper feed tray with the sides of sheets unaligned or some sheets protruding from the stack Processing with sheets unaligned on the right or left side may cause such trouble as folding misalignment and jamming Do not stack paper on the paper feed tray with the lead and trail edges unaligned or some sheets protruding out Processing with sheets u...

Page 27: ...r Stacking paper Selecting folding mode Adjusting air Checking the separator adjustment knob Checking the level sensor adjustment knob Setting processing speed Test feed Checking the separating air adjustment knob p 2 1 p 2 2 p 2 6 p 2 9 p 2 9 p 2 10 Starting paper folding Ending paper folding Removing processed paper Turning off the power p 2 1 p 2 6 p 2 8 p 2 8 p 2 8 ...

Page 28: ...1 16 Chapter1 Before Operation Memo ...

Page 29: ...use the attached power cord Make sure that the power plug is connected to the wall socket 1 1 Turning on the power Set the power switch to the I side 1 2 Turning off the power Set the power switch to the side Do not touch the power switch with wet hands Otherwise electric hazards may occur ...

Page 30: ...d in the standard folding mode the folded paper is as shown in the figure Paper feed direction Ejection direction Single fold Double fold Irregular accordion fold out Letter fold Accordion fold Gate fold 2 2 Stacking paper Do not put fingers inside during operation Keep away long hair ties jewelry and loose clothing It could cause injury 1 Loosen the guide fixing screw 50mm 1 97inches Maximum pape...

Page 31: ...d start key etc will not operate p 2 5 4 Tighten the guide fixing screws Make sure to tighten the guide fixing screws on both right and left sides If the screws are not fixed the paper feed guide moves during operation and folding misalignment may occur in the right and left direction 5 Set the trail edge guide unit to the rear end of paper Set the trail edge guide unit so that it will be in conta...

Page 32: ...and folding misalignment may be apt to occur If the side guide unit is set striking at the paper double feed or mis feed may be caused Automatic rise descent of the paper feed tray When paper is stacked on the paper feed tray the paper feed guides are set and the start or test key is pressed the paper feed tray rises automatically When using large or heavy paper the paper feed tray may become over...

Page 33: ...s of paper this machine may not be able to process some standard sheets of paper Do not put fingers inside during operation Keep away long hair ties jewelry and loose clothing It could cause injury Automatic detection of standard paper size When paper for all paper sizes is stacked in the machine direction shown in the figure paper is detected as standard paper When paper of standard paper size is...

Page 34: ...s the key At this stage numerical values can be changed 6 Input numerical values on the keypad or with the or key The numerical values can be changed by 5 using the or key Setting range 20 to 99 Refer to Air Adjustment Table for appropriate volume of Sep Air Air Adjust Sep Air 50 Pickup Air 40 7 Press the key The figures are set The volume of Sep Air can be checked by pressing the test key or star...

Page 35: ...though the values are set according to the air adjustment table A3 LGR A4 LGL LTR A5 INV STMT Paper quality Paper ream weight g m2 lb Sep Air Pickup Air Sep Air Pickup Air Sep Air Pickup Air Fine quality paper 52 3 14 35 30 25 to 40 35 30 40 30 64 16 40 35 40 35 45 30 81 4 22 50 45 45 40 50 35 104 7 28 60 45 50 45 50 40 127 9 34 65 50 55 45 50 40 157 40 75 50 60 50 50 45 Coated paper 73 3 19 45 40...

Page 36: ...height sensor adjustment knob is set to the standard position the second scale from the bottom Setting the knob to the upper scales round hole lowers feeding position and setting the knob to the lower scales raises feeding position Lower the sensor knob by one scale if mis feed occurs Raise the sensor knob by one scale if double feed occurs Thick paper Thin paper A feeding error may occur when sto...

Page 37: ... speed is set to 0 to 3 the processing speed will be changed automatically to 4 when the test key or start key is pressed A B 14 Adjust the position of the paper receiving tray Set to A to stack ejected paper diagonally Set to B to stack ejected paper straight Refer to Chapter 3 6 Stacking the Folded Paper p 3 18 15 Press the test key Perform test folding Test folded paper are not counted in the n...

Page 38: ...ing the clear key the buzzer sounds pi and the use of the counter will return to Count up instead of Count down The count display will return to 0 When pressing the start key without pressing the clear key paper folding operation will restart and the number of sheets processed will be counted down After that the procedures vary depending on the use of the counter For counting down refer to procedu...

Page 39: ...s may occur 1 Turn off the power switch Otherwise electric hazards may occur Do not touch the power plug with wet hands 2 Disconnect the power plug from the outlet 3 Remove the power cord from this machine 4 Remove the auxiliary paper ejection guide 5 Hang the hook section of the paper receiving tray 6 Hang the auxiliary paper ejection guide on the paper receiving tray ...

Page 40: ...2 12 Chapter 2 Basic Operation 7 Loosen the setting screws 8 Remove the auxiliary paper feed tray ...

Page 41: ...o not put fingers inside during operation Keep away long hair ties jewelry and loose clothing It could cause injury 1 1 Adjustment the folding misalignment in the right and left direction Ejection direction When the folded paper is misaligned along the sides correct using the skew correction knob of the paper feed tray 1 Check that the paper feed guides are set correctly Gaps between the paper and...

Page 42: ...lignment A Folding misalignment A Rotate the knob in the clockwise direction The leading edge of paper on the right side on the control panel side will be fed earlier Ejection direction Folding misalignment B Folding misalignment B Rotate the knob in the counterclockwise direction The leading edge of paper on the left side on the non operator s side will be fed earlier 4 Stack paper on the paper f...

Page 43: ...ange of 5 mm 0 20 inch is not restricted The restricted folding plate and adjustment details differ according to the folding mode and paper length For EU Folding mode Restricted range of paper length Restricted folding plate and adjustment key Double fold 182 to 203 9 mm Correction by key of folding plate 2 Irregular accordion fold out 182 to 182 7 mm Correction by key of folding plate 1 182 to 19...

Page 44: ...g key A is short key B is short key Letter fold A A is long key Letter fold B B is long key A is short key B is short key Accordion fold A A is long key Accordion fold B B is long key A is short key B is short key Gate fold A A is long key Gate fold B B is long key A is short key B is short key Adjustment method Adjust the positions of the folding stopper using the stopper adjustment keys of foldi...

Page 45: ...er by 1 mm 0 03 inch shown in the figure 0 0 1 Press the stopper adjustment key of the folding plate 1 The numerical value can be changed at this stage 0 5 2 Press the key to set the value to 0 5 3 Press the key The changed value is set The changed value will be cleared by turning off the power switch For registration of the changed value refer to Registering the adjusted value p 3 6 The numerical...

Page 46: ...lready registered set the adjustment value to 0 using the keypad or or key and press and hold the key The buzzer sounds pii once and the adjustment value is registered Adjusted folding stopper position can be registered to special folding p 3 8 The adjustment values cannot be registered for standard folding of non standard paper 1 3 Deformed folding The paper may not be folded properly due to the ...

Page 47: ... x 7 17 inches When performing gate fold the maximum paper length is 432 0 mm 17 00 inches Standard paper which is stacked on the paper feed tray in the long edge feeding direction is considered non standard paper The paper sizes which can be used may vary with the paper type thickness and printing state For standard folding refer to Chapter 2 3 Standard Folding of Standard Paper p 2 5 Paper Size ...

Page 48: ... that will be the same as the Chapter 2 3 Standard Folding of Standard Paper p 2 5 3 CustomFolding Standard single fold Example of custom single fold Custom folding is an operation method to fold paper at any position by specifying the folding stopper positions folding position of the folding plates 1 and 2 Paper feed direction Paper Length 182 to 457 2 7 17 to 18 00 Width 120 to 311 4 73 to 12 24...

Page 49: ...ng setting A B Paper feed direction Paper size A4 210 x 297 mm 8 26 x 11 69 inches Fold1 85 mm 3 34 inches length A Fold2 95 mm 3 74 inches length B 1 Prepare a folding sample manually using the paper to be folded 2 Measure the length of the folding position of the sample Irreg Set 00 P Length Fold1 250 0 Fold2 3 Press the menu key to display Irreg Set display Irreg Set 01 P Length Fold1 250 0 Fol...

Page 50: ...tandard Paper p 2 5 The value of air volume of each fan paper ejection conveyance amount and stacker roller position that are changed during special folding will be registered automatically When the registered numerical value has been fine adjusted Press and hold the key to register the numerical value after fine adjusting the registered value using the stopper adjustment key The buzzer sounds pii...

Page 51: ...ease the lock 4 Press the key Returns to the top screen Even if paper folding is being processed using the locked data the folding position can be fine adjusted p 3 5 Press and hold the key to register the fine adjusted numerical value If there is no need to register the fine adjusted numerical value turn off the power to clear the value 3 4 Clearing the registered data 1 Press the menu key to dis...

Page 52: ...ss the key Returns to the top screen 4 CrossFold Cross fold is folding single folded paper again as shown in the figure The upper limit of paper thickness is 127 9 g m2 34 lb for fine quality paper and 157 g m2 40 lb for coated paper cross fold only Rough paper may be thin and flimsy and therefore inappropriate for cross fold dent Paper Σ dent and folding misalignment in both directions may increa...

Page 53: ...cross fold of standard paper taking cross single folding shown in the figure as an example 1 Single fold standard paper according to the procedure of Chapter 2 3 Standard Folding of Standard Paper p 2 5 2 Press the folded line of single folded paper with the fingertip The paper feeding state will be unstable or paper Σ dent may be caused if the folded line of folded paper is not folded firmly 3 Lo...

Page 54: ...oth sides even though the stacking height of single folded paper is 25 mm 0 98 inch or less If so decrease the number of sheets stacked on the paper feed tray to reduce the difference on both sides of paper 5 Attach the paper feed guide lightly to the side of the paper and tighten the fixing screws 6 Set the trail edge guide unit to the rear end of paper The trail edge guide unit must be set sligh...

Page 55: ...ss fold to 4 or less Paper jam may occur depending on the paper size when performing cross fold with the processing speed at 4 or more 12 Check that D Feed Detect is set to OFF p 3 20 13 Check that Feed Interval is set to Normal p 3 22 Set Feed Interval to Slow when mis feed occurs during folding operation of thick paper p 3 22 14 Set to single folding using the folding mode key 15 Press the test ...

Page 56: ...key At this stage Auto or Man can be changed Paper Size Set Set Man P Length 457 0 4 Set to Man with the key or key 5 Press the key Length of single folded paper Paper feed direction 6 Measure the length of single folded paper 7 Select P Length with the key or key 8 Press the key P Length can be changed at this stage 9 Input the measured numerical value on the keypad 10 Press the key The inputted ...

Page 57: ...d paper again as custom folding referring to the procedures of 3 Custom Folding p 3 8 4 Take procedures 2 to 15 of 4 1 Cross fold of standard paper p 3 13 5 ChangingtheStackerRollerHeight Some thick and stiff paper may not be ejected smoothly because the paper may open after folding Change the stacker roller height and widen the space for the paper to pass in ejection 1 Remove the auxiliary paper ...

Page 58: ...cking 7 FunctionSetting Function setting can be performed for shortening the operation procedure or adjustment according to the paper used based on the purpose of the user 7 1 Thin paper mode Use the thin paper mode when abnormal folding or paper creasing occurs by handling thin and flimsy paper such as rough paper recycled paper etc Use this mode absolutely for thin paper Paper jam may occur if t...

Page 59: ...or key 3 Press the key At this stage ON or OFF can be changed 4 Select ON with the or key Interval Setting Set ON No of Sec 5 No of Sht 1 5 Press the key The setting item is set Interval Setting Set ON No of Sec 5 No of Sht 1 6 Select No of Sec with the or key 7 Press the key The numerical value can be changed at this stage Interval Setting Set ON No of Sec 10 No of Sht 1 8 Select 10 with the or k...

Page 60: ... ON Set the paper thickness to Thick when double feed is detected mistakenly even though paper is not double fed during test folding or normal operation with the paper thickness set to Thin D Feed Detect Set OFF Thickness Thin 1 Press the menu key to display D Feed Detect 2 Select Set with the or key 3 Press the key At this stage ON or OFF can be changed 4 Select ON with the or key D Feed Detect S...

Page 61: ...ng materials are changed to different ones even if the quality and thickness of paper used are the same Double feed may not be detected correctly if processing is started without test folding Double feed detection may not work properly if printing on paper is uneven or paper is misaligned Repeat test folding if double feed occurs on test folding after double feed detection is set to ON Double feed...

Page 62: ...e but feed error may be more likely to occur with large sheets of paper such as B4 A3 etc Other Setting1 5 Feed Interval Stack Roll Adj Belt Convey Vol 1 Press the menu key to display Other Setting 2 Select Feed Interval with the or key Feed Interval Normal 3 Press the key The Feed Interval screen is displayed 4 Press the key At this stage the feed interval can be changed to Normal Fast or Slow 5 ...

Page 63: ...on fold B5 Letter fold A5 B6 Single fold Irregular accordion fold out 9 B4 Letter fold Accordion fold B5 Single fold Irregular accordion fold out 10 A5 Gate fold B5 B6 11 A3 Letter fold Accordion fold A4 Single fold Irregular accordion fold out 12 A4 Gate fold 15 A3 B4 Single fold Irregular accordion fold out Gate fold For North America Settings Applicable standard paper size and folding mode 1 ST...

Page 64: ... Adj screen is displayed 4 Press the key At this stage the numerical value can be changed 5 Select a numerical value on the keypad or with the key Selected range 1 to 16 As the numerical value decreases the stacker roller position moves to the inner side of the machine and as the numerical value increases the stacker roller position moves to the outer side of the machine Stack Roll Adj 10 6 Press ...

Page 65: ... Press the key At this stage the ejection conveyance amount can be changed to Normal or Large 5 Large Use the or key to select Large Belt Convey Vol Large 6 Press the key The selected item is set 7 Press the key Returns to Other Setting 8 Press the key Returns to the top screen Belt Convey Vol is not reset until the power is turned off However it returns to Normal only when the folding mode is cha...

Page 66: ...ditions In this mode when the power is turned on this machine is always set to the same conditions automatically and initial operation of the folding plates will not be performed As the Stopper Fixed is automatically set to the same conditions the folding mode and paper size cannot be changed However the machine starts up with Interval Setting set to OFF and Detect OFF to ON The adjustment values ...

Page 67: ...e performed 7 8 Test feed setting The number of sheets that are fed for test feeding can be changed Other Setting1 5 Feed Interval Stack Roll Adj Belt Convey Vol 1 Press the menu key to display Other Setting Other Setting2 5 Oper Mode Test Feed Set Power Save Set 2 Select Test Feed Set with the or key Test Feed Set 2 No of Sht 3 Press the key The Test Feed Set screen is displayed 4 Press the key A...

Page 68: ...3 Press the key The Power Save Set screen is displayed 4 Select Set with the or key 5 Press the key At this stage ON or OFF can be changed 6 Select ON or OFF with the or key 7 Press the key The selected item is set Power Save Set ON Set Time Sec 30 8 Select Time with the or key 9 Press the key At this stage the numerical value can be changed 10 Input numerical values on the keypad or with the or k...

Page 69: ...Setting 2 Select Alarm Setting with the or key Alarm Setting OFF Set Time Min 5 3 Press the key The Alarm Setting screen is displayed 4 Select Set with the or key At this stage ON or OFF can be changed 5 Select ON with the or key 6 Press the key The selected item is set Alarm Setting OFF Set Time Min 5 7 Select Time with the or key 8 Press the key At this stage the numerical value can be changed 9...

Page 70: ...leaned Other Setting1 5 Feed Interval Stack Roll Adj Belt Convey Vol 1 Press the menu key to display Other Setting Other Setting3 5 Alarm Setting Detect OFF Default Setting 2 Select Detect OFF with the or key Detect OFF ON Load 3 Press the key The Detect OFF screen is displayed 4 Press the key At this stage ON or OFF can be changed Detect OFF Load OFF 5 Select OFF with the or key 6 Press the key T...

Page 71: ...setting 5 Speed D Feed OFF 3 Press the key The Default Setting screen is displayed 4 Select Speed with the key or key 5 Press the key At this stage the numerical value can be changed Default setting 3 Speed D Feed OFF 6 Input numerical values on the keypad or with the or key Setting range 0 to 6 Default setting 3 Speed D Feed OFF 7 Press the key The selected value is set 8 Select D Feed with the k...

Page 72: ...ress the menu key to display Other Setting Other Setting4 5 Idling Tone mm inch Setting 2 Select Idling with the or key Idling OFF 3 Press the key The Idling screen is displayed 4 Press the key At this stage ON or OFF can be changed 5 Select ON or OFF with the or key Idling ON 6 Press the key The selected item is set 7 Press the key Returns to Other Setting 8 Press the key Returns to the top scree...

Page 73: ... Feed Interval Stack Roll Adj Belt Convey Vol 1 Press the menu key to display Other Setting Other Setting4 5 Idling Tone mm inch Setting 2 Select Tone with the or key Tone ON 3 Press the key The Tone screen is displayed 4 Press the key At this stage ON or OFF can be changed 5 Select ON or OFF with the or key Tone OFF 6 Press the key The selected item is set 7 Press the key Returns to Other Setting...

Page 74: ...Stack Roll Adj Belt Convey Vol 1 Press the menu key to display Other Setting Other Setting4 5 Idling Tone mm inch Setting 2 Select mm inch Setting with the or key mm inch Setting mm 3 Press the key At this stage mm inch setting can be changed 4 Press the key The mm inch Setting window is displayed 5 Select mm or inch with the or key mm inch Setting inch 6 Press the key The selected item is set 7 P...

Page 75: ... put on the sensor and re fed p 1 14 Large descends to the lower limit Normal descends about 30 mm 1 18 inches from the paper feed tray stop position Small descends about 20 mm 0 79 inch from the paper feed tray stop position Not Descend remains at the paper feed tray stop position Other Setting1 5 Feed Interval Stack Roll Adj Belt Convey Vol 1 Press the menu key to display Other Setting Other Set...

Page 76: ...3 36 Chapter 3 Advanced Operation Memo ...

Page 77: ...ld up of gas inside the machine which in turn could cause ignition resulting in fire and explosion When using alcohol exercise precaution against fire and ventilate well and after use store in a safe place Use of other solvents may damage the rubber rollers and resin inside the machine resulting in malfunction 1 Cleaning the folding roller and conveyance roller 1 Remove the folding plate 1 Attach ...

Page 78: ... cloth moistened with alcohol while rotating the jam correction knob on the folding roller by hand 4 Wipe the conveyance roller with a cloth moistened with alcohol while rotating it by hand 2 Cleaning the LCD LCD Wipe the LCD on the control panel with the dry cloth ...

Page 79: ...pe the belt with a cloth moistened with alcohol while rotating it by hand Make sure that the cloth does not get caught on the sensor lever Stacker belt 1 Remove the auxiliary paper ejection guide 2 Wipe the stacker belt with a cloth moistened with alcohol while rotating it by hand ...

Page 80: ...ensor upper Paper feed inlet sensor upper Paper feed inlet sensor lower Home sensor of Folding plate 1 Paper ejection inlet sensor lower Home sensor of Folding plate 2 Paper sensor Only for North America Remove dust on the infeed sensor the paper ejection sensor front and the paper ejection sensor back by blowing air ...

Page 81: ...or North America 1 Open the top cover Open or close the top cover gently Hands or fingers may be caught in the cover section Doing so may result in injury 2 Insert the nozzle of air duster into the hole shown in the figure to blow air Paper ejection inlet sensor upper Paper ejection inlet sensor upper and lower Home sensor of Folding plate 1 1 Remove the folding plate 1 Attach the folding plate 1 ...

Page 82: ...e of air duster into the hole shown in the figure to blow air Paper ejection inlet sensor lower Home sensor of Folding plate 2 1 Remove the folding plate 2 Attach the folding plate 2 holding with both hands 2 Blow air to each sensor with an air duster ...

Page 83: ... plate 2 is not attached Attach folding plate 2 U050 Suction Box Err Foreign particle is caught between the paper feed tray and suction box Make sure that there is no foreign particle on the paper feed tray U060 Safety Lever Err Foreign particle is caught between the paper feed tray and safety lever The safety lever is being kept pressed down Make sure that there is no foreign particle under the p...

Page 84: ...properly Remove jammed paper and press the clear key to release the error E320 E330 E810 S Motor Err Abnormal load on the stacker roller motor due to paper jamming etc Remove jammed paper and press the clear key to release the error E820 E830 1 3 Paper jam error Error Code Error Message Cause Solution J100 Feed Err Misfeed Miss feed on the paper feed tray Align the paper again J110 Feed Err Double...

Page 85: ...ter 5 Trouble Guide 1 4 Errors requiring a service call When the following error codes are displayed turn the power off and on If the error is not cleared contact Duplo dealer E130 E240 E340 E840 E910 E930 E940 ...

Page 86: ...way long hair ties jewelry and loose clothing It could cause injury When paper jams remove the paper in the following way 2 1 Paper feed section Pull out jammed paper slowly If paper cannot be pulled out easily first remove all the paper on the paper feed tray and pull out the jammed paper ...

Page 87: ...es even if the key is not held Even if the paper is not removed after forcible ejection check the position of paper jam to remove the paper with the following method Folding plate 1 1 Take out the folding plate 1 Attach the folding plate 1 holding with both hands 2 Open the top cover Open or close the top cover gently Hands or fingers may be caught in the cover section Doing so may result in injur...

Page 88: ...Check that the gear on the reverse side of the folding plate 1 rotates in the front back direction if it is not easy to attach the folding plate 1 Attach the folding plate 1 to this machine after rotating the gear by 360 degrees in a rotating direction when it does not rotate either in the front direction or in the back direction ...

Page 89: ... Open the top cover Open or close the top cover gently Hands or fingers may be caught in the cover section Doing so may result in injury 3 Pull out the paper rotating the jam correction knob 4 Close the top cover 5 Insert the folding plate 2 along the set guides on the machine Attach the folding plate 2 holding with both hands ...

Page 90: ...e cannot be inserted properly as it bumps into interior parts if the stopper protrudes beyond the cover If this is the case turn the gear in the direction of an arrow to move the stopper inside the cover Do not hold the belt section of the folding plate 2 Doing so will result in malfunction of the machine 2 3 Folding roller 1 Take out the folding plate 1 2 Take out the folding plate 2 ...

Page 91: ...ury 4 Pull out the paper rotating the jam correction knob 5 Close the top cover 6 Insert the folding plate 1 and folding plate 2 Refer to 2 2 Folding plate p 5 5 2 4 Ejecting section Holding on the cancel key press the test key The paper is forcibly ejected Paper is ejected forcibly as long as the key is held down Forcible ejection will stop by releasing the key ...

Page 92: ...properly p 5 5 Paper is not folded at the normal folding position The folding plates 1 and 2 are not set properly Set the folding plates 1 and 2 properly p 5 5 Static electricity is built up on paper Use a commercially available static electricity removal spray Separate the paper well p 1 13 Humidify with a humidifier as required Paper jam occurs Paper is not separated well Separate the paper well...

Page 93: ...tion belt is too large Turn the separator adjustment knob to small scales p 2 8 The stack height sensor is not positioned correctly Set the stack height sensor to the standard position p 2 8 Paper is put on the paper detection sensor Stackpaperagainonthepaperfeedtray p 1 14 Double feed occurs with the leading edge of paper misaligned largely Paper out of specifications is used Do not use paper out...

Page 94: ...he paper occurs Processing speed was changed midway through operation Adjust the folding stopper positions of folding plates 1 and 2 p 3 4 Paper type quality thickness was changed midway through operation The folding plate was removed while the stopper fixed mode was ON Press the clear key holding down the cancel key Folding misalignment along the sides of the paper occurs Too many sheets of paper...

Page 95: ...d stack the paper at a proper position p 1 14 Double feed detection is set to ON the paper thickness is not appropriate Check the paper thickness change the setting of paper thickness to Thin and test fold again p 3 20 Paper jam occurs in cross fold The trail edge guide unit is pressed against the paper strongly Set the trail edge guide unit leaving some clearance between the trail edge guide unit...

Page 96: ...5 14 Chapter 5 Trouble Guide Memo ...

Page 97: ... feed interval fast Additional functions Test folding Standard folding registration Custom folding registration Entire paper length input mode Folding stopper fixed Refold function Ejection interval function Thin paper mode Force eject function Force eject inside folding plate LCD display energy saving Power still ON alert Paper feed interval adjusting function Idling function Separating air outpu...

Page 98: ...www duplo com 4 1 6 Oyama Chuo ku Sagamihara shi Kanagawa 252 5280 Japan TEL 81 42 775 3602 FAX 81 42 775 3606 E mail info duplo com 15V 90041 0 13020000ZB ...

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Summary of Contents for DF-1200

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Duplo DF-1200, Instruction Manual

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Summary of Contents for DF-1200

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