Douglas GCW-1 Operation Manual Download | Manualshive

Page: 1 / 18

background image

GCW-1

OPERATION GUIDE

1
2
3
...
»

Summary of Contents for GCW-1

Page 1: ...GCW 1 OPERATION GUIDE ...

Page 2: ... is a publication of Douglas Machines Corp Service Department Future editions will reflect changes in procedures or technical details Use and duplication of this document is encouraged For technical assistance please call 1 800 331 6870 ...

Page 3: ...k into the washer keep hands away from the door edges Keep hands on the horizontal bars inside of the rack Do not hold racks on the vertical support bars or outside edges Push the rack with both hands Never strain yourself to move racks if racks are too heavy unload some product Always use Caution Use mats to help reduce slip hazards Ensure that float switches and level probes are well maintained ...

Page 4: ... IMPORTANT 5 PRE INSTALLATION 5 DELIVERY 6 SAFETY PRECAUTIONS 7 DO S AND DO NOT S 8 START UP 9 LOCATE THEM BOTH 9 OPERATION 11 MAINTENANCE 12 PROGRAMMING 14 1827 PC BOARD 14 PROGRAMMING THE TOUCH PAD PC BOARD 16 CONTENTS ...

Page 5: ...personnel should comply with the Installation Codes for Gas Burning Appliances and Equipment CAN I B 149 1 and B 149 2 and any local codes or approvals 6 The installation of washers equipped with casters These washers shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z2 1 69 or latest and a quick connect device that complies with the Stan...

Page 6: ...on if claim is filed 6 Douglas Machines Corp cannot accept responsibility for lost or damaged merchandise suffered in transit The carrier assumes full responsibility for delivery in good order however we are prepared to assist you in any action needed regarding shipping damage Electrical Connections Upon receiving your machine all wire connections in the electric panel pump motor and electric heat...

Page 7: ... AUDIBLE ALARM TO SIGNAL IF DETERGENTS AND SANITIZERS ARE NOT AVAILABLE FOR DELIVERY TO THE RESPECTIVE WASHING AND SANITIZING SYSTEM This manual will help with troubleshooting and the replacement of parts For parts or technical assistance please call Douglas Machines Corporation at 800 331 6870 and ask for the Service Department Please have your Serial Number available to assist with the call If t...

Page 8: ... enclosures are closed before using the machine DO NOT S 6 Attempt to perform any maintenance repairs or adjustments unless the supply power has been shut off and locked out first 6 Open door during machine cycle There may be a delay between cycle steps so ensure cycle is complete by visually checking that the Run light in not illuminated 6 Hose down any electrical components 6 Remove any access p...

Page 9: ...si will void warranty to related items 6 Select the Short Wash Cycle and push the Start Button the wash pump should start running at this point If pump doesn t start running check that all fuses are in if applicable and all breakers marked PUMP and 120 are in the on position With pump running check pump rotation looking at the rear of the pump motor the fan should be rotating in a clockwise direct...

Page 10: ...d temperature gauge reading 6 At this point your heat source should be engaged If electrically heated the wash and rinse heater contactors will be engaged If gas heated the burner or burners will fire If steam heated the steam solenoids will open If you are not sure or if the specific heat source is not on and the unit is not heating up contact Douglas Machines for assistance 6 Now that every thin...

Page 11: ... have the open end of the item being washed situated to drain all the water back into the wash tank of the machine This means that you ll have the open end facing down Now that we ve filled the machine let it heat up put detergent in it and loaded it It s time to start washing All you have to do is choose you re desired wash cycle time To do this select short four 4 minute cycle medium six 6 minut...

Page 12: ...is not to allow the heat source or pump motor to turn on unless the wash tank is full of water Clean the metal tip of this probe with some sort of scouring pad Remove all scale and residue Failure to do this will void warranty to related items 6 If your machine has an electric heater or heaters in the wash tank it s time to clean those now The heater coils will be located directly under the low wa...

Page 13: ...uilding up on the interior walls of the machine chances are they re also building up in the piping This could impair washing ability You ll need to use some sort of lime and scale removal chemical Whatever you decide to use please make sure it s safe to use on stainless steel bronze and brass If you have any questions on what to use or how to use it do not hesitate to contact Douglas Machines Corp...

Page 14: ...s the medium pot and the Short switch selects the short pot Routine Operation Connections Be aware that the board also controls a Fill cycle Note that the Fill cycle turns on the Fill valve and waits until the water level in the machine reaches the level probe At this point the Fill valve is left on for the pre programmed time to fill above the probe and then turned off Setting the Times To set ti...

Page 15: ...on is located on the right hand side just below the Program LED and labeled with the letters PGM Push in the PGM button but do not hold the button down as it will then execute a test Mode When the Program light located above the button begins to flash turn the Off On Fill switch to the Fill position The solenoid valve then opens and the machine begins to fill When the water reaches the overflow le...

Page 16: ... program mode or make any changes to the following functions In order to exit the program mode you may scroll through the remaining functions or depress the stop button for two seconds 6 1 Auto Fill Time 6 2 Heater Delay preset at 15 seconds 6 3 Short Wash Cycle Time preset at 4 minutes 6 4 Medium Wash Cycle Time preset at 6 minutes 6 5 Long Wash Cycle Time preset at 8 minutes 6 6 Rinse Time prese...

Page 17: ...S IMPORTANT NUMBERS FOR WARRANTY WORK YOU MUST CALL DOUGLAS MACHINES CORP AT 800 331 6870 AND WE WILL ISSUE A PURCHASE ORDER TO THE LOCAL SERVICE AGENT FOR PART OR TECHINCAL SUPPORT PLEASE CALL DOUGLAS MACHINES CORP AT 800 331 6870 ...

Page 18: ... KITS Save money and reduce down time by having the parts on hand with our Platinum Gold Silver kits All the resources you ll ever need in one place PARTS SERVICE 800 331 6870 www dougmac com For Partnering with Douglas Washing Sanitizing Systems ...

Reviews:

No comments

Related manuals for GCW-1

Brand: FENDT Pages: 31

Brand: NAD Pages: 10

Brand: Fayat Group Pages: 50

Brand: Halyard Pages: 88

Martin ERA 800 Performance

Brand: Harman Pages: 32

Martin ERA 600 Performance

Brand: Harman Pages: 32

Brand: Hardt Pages: 22

Brand: Sabre Pages: 2

Brand: Panta Safe Light Pages: 2

Brand: Calrec Pages: 70

Brand: Jet Pages: 12

Brand: Mackie Pages: 18

Brand: Mackie Pages: 2

Brand: Mackie Pages: 8

Brand: Mackie Pages: 7

Brand: ValueStore US Pages: 2

Smart Plus PHT-35LHS

Brand: Vatech Pages: 190

NTP TECHNOLOGY DAD Thunder Core 256

Brand: DAN Pages: 16

Brands by name

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Popular brands

Load more brands