DOMUSA Evolution EV AC Installation And Operating Instructions Manual Download | Manualshive

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INSTALLATION AND OPERATING INSTRUCTIONS

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EVOLUTION EV AC

ER-0170/1996

CGM-04/392

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Summary of Contents for Evolution EV AC

Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS EVOLUTION EV AC ER 0170 1996 CGM 04 392 ...

Page 2: ...ns in the manual carefully as they contain important information on the safety use and maintenance of the installation These boilers are to be installed by skilled personnel only in accordance with the legislation in force and following the manufacturer s instructions The start up of these boilers and any maintenance operations must only be carried out by DOMUSA s Authorised Technical Assistance S...

Page 3: ...SURE SENSOR FUNCTION 15 9 4 TELEPHONE RELAY CONNECTION 15 9 5 ROOM THERMOSTAT CONNECTION 16 9 6 ANTI LEGIONNAIRE S DISEASE FUNCTION OPTIONAL WITH STORAGE HEATER ONLY 16 10 E20 REMOTE CONTROL OPTIONAL 16 10 1 FUNCTIONING WITHOUT AN EXTERNAL SENSOR 17 10 2 FUNCTIONING WITH AN EXTERNAL SENSOR OPTIONAL 17 10 3 FUNCTIONING WITH A DOMESTIC HOT WATER STORAGE HEATER OPTIONAL 18 10 4 TELEPHONE RELAY FUNCTI...

Page 4: ...PONENTS 1 7 6 2 3 4 5 8 9 7 10 1 Air drain valve 2 Domestic sealed burner 3 Heating pump 4 Boiler temperature sensors 5 Pressure sensor 6 Safety valve 7 Automatic air vent 8 Expansion vessel 9 Stainless steel condenser 10 Steel body ...

Page 5: ...pilot light is on the boiler is in summer mode 16 Boiler temperature selector The boiler set point temperature can be selected at any time The temperature selector is a push in dial button To use it push the button in to release it and then push it in again to conceal it 17 On Off button This button switches the boiler on and off 18 Set button By pressing this button the different temperatures of ...

Page 6: ...ded to fill the condensation outlet tube siphon with water so that the fumes do not exit through this pipe 3 3 Electrical Connection The boiler is ready to be connected at 220 V II to terminals 1 and 2 of terminal strip J1 see Electrical Connection Diagram Remember to earth the appliance The boiler is also provided with two terminals on terminal strip J5 for the room thermostat connection see Elec...

Page 7: ...l or horizontal duct or outlet 300 M from a frontal surface at a distance of 3 metres from the fume outlet 2000 N as above but with an opening 3000 Providing the width of the balcony is not over 2000 mm If the materials from which the pipe is made are sensitive to the action of the flue gases this distance should be over 500 mm Note Spanish law also stipulates that the end of the exhaustion duct m...

Page 8: ... panel Before carrying out any operations inside the boiler switch off the electrical supply to the appliance To activate the anti legionnaire s disease function remove the top cover from the boiler and use a screwdriver to remove the cover of the control panel box removing the two screws holding it in place The electronic display board can then be accessed where the programming selectors are loca...

Page 9: ...The maximum length of piping that can be installed is 20 metres as the maximum sum of the metres of the air intake duct and the metres of the combustion product exhaustion duct Each 90º elbow or each two 45º elbows will reduce the available length by 1 m It is recommended that the exhaustion duct be fitted in a slightly upwardly inclined direction at around 2º 3º thus preventing any water and cond...

Page 10: ...sembly configurations 1 Rear outlet simply remove the combustion air intake from the boiler unscrewing the three screws holding it in place mount the adaptor on the fume outlet towards the rear and use the flexible air inlet tube to connect it to the adaptor 2 Side or top outlet the procedure is the same but to mount the adaptor kit laterally a 90º Ø80 elbow code CGAS000147 needs to be fitted befo...

Page 11: ...10 metres Each 90 elbow or two 45 elbows will reduce the available length by 1 metre It is recommended that the pipe be fitted in a slightly upwardly inclined direction at around 2º 3º to prevent any water or condensation from dripping out Kit salida horizontal 1m 80 125 Cod CGAS000189 Curva 90º coaxial 80 125 Cod CGAS000182 Curva 45º coaxial 80 125 Cod CGAS000183 Tubo 1m coaxial 80 125 Cod CGAS00...

Page 12: ...intake using the Ø80 125 vertical duct kit code CGAS000231 The maximum length from the boiler for vertical ducts including the kit terminal is 12 metres Each 90 elbow or two 45 elbows will reduce the available length by 1 metre Vertical outlet kit 80 125 Cod CGAS 000231 Black tile 80 125 Cod CGAS 000074 45º curve 80 125 Cod CGAS 000183 90º curve 80 125 Cod CGAS 000182 1m coaxial tube 80 125 Cod CG...

Page 13: ...he pressure of the installation When the display is on standby the pressure is indicated on the left side of the display in bars and the actual temperature of the boiler on the right of the display in ºC By pressing the set button underneath the display the rest of the available display options can be browsed as follows S et button Digital dis play 1 5 6 3 Press the set button successively to sele...

Page 14: ...ondensing boilers and so in order to obtain maximum boiler performance and energy savings it is therefore recommended to select a set point temperature of 55 70 ºC providing the heating system installed and the insulation conditions of your home permit this 7 2 Selecting the hot water set point temperature with storage heater only A 4 5 The desired hot water temperature is selected using the push ...

Page 15: ...ge that can be selected is 0 45 ºC To obtain optimum performance from the underfloor heating system we recommend selecting a set point temperature of 25 35 ºC providing the heating system installed and the insulation in your home permit this 8 FUNCTIONING The Evolution EV AC boiler is supplied by default in heating only mode for a heating installation only Optionally a domestic hot water storage h...

Page 16: ...eaches the temperature adjusted on the installation room thermostat if there is one the heating pump will switch off Summer mode In this mode the boiler will provide hot water only To select this mode press the mode selection button until the bottom pilot light comes on 15 The burner and hot water pump will be switched on until the storage heater reaches the selected hot water set point temperatur...

Page 17: ...ntinues to drop and reaches 4 ºC the burner will start up heating the installation When this function has been activated it will remain active until the boiler reaches 8 ºC This system remains on standby while the boiler is plugged into the mains 9 3 Boiler pressure sensor function This function prevents boiler failure due to a low water level and excess pressure in the boiler The pressure is dete...

Page 18: ...olution EV AC boiler a remote control E20 can optionally be supplied This remote control can be used to fully operate the boiler from any location within the home The remote control enables the hours of home comfort to be programmed adjusting the installation to the particular requirements of the home by measuring the room temperature and consequently adapting the installation temperature The remo...

Page 19: ...weather conditions outside in accordance with the operating curve selected parameter CURVE 1 on the E20 switching the heating on and off in accordance with the heating times and the room temperatures programmed Installing heating with the underfloor heating kit SRAC2 EV mixed circuit If the boiler has an underfloor heating kit SRAC2 EV installed and the control of this circuit is activated on the ...

Page 20: ...T SYSTEMS The boiler electronic control system may activate the boiler safety cut out system as shown below When any of the cut outs are activated the boiler will switch off an alarm code will flash on the display and the red alarm warning pilot light will start to flash A L A T If any of the cut outs below should occur repeatedly switch off the boiler and call your nearest official technical assi...

Page 21: ... press the On Off button 17 In Off mode when the boiler is plugged into the mains and connected to the fuel installation its heating and hot water functions will be switched off but the anti frost protection and pump anti blocking functions will be activated To switch off the boiler completely unplug it from the mains and cut off the fuel supply 14 INITIAL START UP In order for the guarantee to be...

Page 22: ...exhaustion duct cover unscrewing the six fixing nuts located beside them Clean the exhaustion ducts on the steel body using the cleaning brush supplied with the boiler Clean the boiler combustion chamber We recommend using a soft brush for scraping the combustion chamber surfaces and a blower to remove scale After cleaning replace the combustion chamber door the exhaustion duct cover the burner an...

Page 23: ...ods of time we recommend draining all the water and leaving it empty 16 3 Boiler water characteristics In areas with water hardness of over 25 30ºF we recommend using treated water in the heating installation to avoid any scale deposits on the boiler It should be noted that even a thin layer of scale deposit will greatly reduce the boiler s heat conductivity causing a major reduction in its perfor...

Page 24: ...12 Heating water volume Lts 30 43 Water pressure drop mca 0 25 0 35 Fume temperature ºC 76 83 Volume on fume side Lts 24 31 Maximum fume flow Kg s 0 0125 0 0140 Fume pressure drop mmH2O 2 8 2 95 CO levels mg kWh 58 52 NOx levels mg kWh 94 5 81 7 NOx class acc EN 303 2 3 Combustion chamber length mm 255 355 Combustion chamber type wet 1 exhaustion duct Domestic burner model D 3 D 4 Burner adjustmen...

Page 25: ...g pumps supplied with the boiler NYL 43 15 0 1 2 3 4 5 0 0 5 1 1 5 2 2 5 3 3 5 Q m3 h H m III II I NYL 53 15 0 1 2 3 4 5 6 0 0 5 1 1 5 2 2 5 3 3 5 Q m3 h H m III II I 19 DIAGRAMS AND MEASUREMENTS 550 L ø80 75 840 125 300 600 RC IC ø80 VS 680 260 65 EA SH SC 220 160 100 IC 135 715 IC Heating outlet IC Optional heating flow RC Heating return MODEL IC IC RC L MEAS VS Safety valve EV 25 AC 1 M 855 SC ...

Page 26: ... F bc7 B C Q S c TA E 20 B lue B lack B lue Azul 2 220 V J6 1 2 3 Ra Rr B V B lue M B lue BC Heating pump BV Hot water pump storage heater option M 3 way valve motor option SRAC2 EV Q Burner bc7 Burner terminal nº 7 F Phase N Neutral Sc Boiler sensor on boiler Ra Storage heater option resistor Rr Underfloor heating option resistor TA Room thermostat E20 E20 remote control J1 Supply connector J2 Co...

Page 27: ...k B lack White P ink J 7 S P PC PS Dis play card S1 ON S2 ON 1 2 1 2 3 4 R ed R ed 1 2 3 J 6 TS Safety thermostat SP Pressure sensor PC Heating potentiometer PS Hot water potentiometer J6 Telephone relay connector J7 Board to board communication connector S1 S2 Boiler model selector ...

Page 28: ...ntact the nearest official technical assistance service AL AQ bar ºC Burner The burner has cut out To unblock it press the illuminated button on the burner 2 This alarm is set off when there is a functioning anomaly in the burner or the fuel installation If this alarm occurs repeatedly you should contact the nearest official technical assistance service AL S1 bar ºC Boiler sensor The boiler sensor...

Page 29: ...o adjust the combustion conditions of each boiler For the guarantee to be valid the burner must be adjusted by an official DOMUSA Technical Assistance Service Observe the flame If there is insufficient combustion air it will be dark in colour and will produce smoke obstructing the flue outlet On the contrary if there is an excess of combustion air the flame will be pale or bluish in colour This wi...

Page 30: ... line loosen the combustion line blocking screw BL Turn the line regulator RL clockwise to increase the airflow and anticlockwise to decrease it After adjustment tighten the combustion line blocking screw BL BL RL 3 mm 0 1 23 6 Correct position of electrodes To ensure correct ignition of the Domestic burner the measurements shown in the diagram must be observed Also ensure the electrode fixing scr...

Page 31: ...tions and with a perfect hydraulic seal It is recommended to use copper pipes A pressure drop of 0 4 bar 30 cmHg must not be exceeded Intake installation H Pipe length m int 8 mm int 10 mm 0 0 25 60 0 5 21 50 1 0 18 44 1 5 15 38 2 0 12 26 2 5 10 26 3 0 8 20 3 5 6 16 Charging installation H Pipe length m int 8 mm int 10 mm 0 5 10 20 1 0 20 40 1 5 40 80 2 0 60 100 WARNING Check periodically the flex...

Page 32: ... 3 4 5 Kg h 10200 20400 30600 40800 51000 Kcal h 11 8 23 72 47 44 35 58 59 3 Kw mmH2O OVERPRESSURE FLOW D 3 D 4 23 11 Oil flow versus nozzle and pump pressure Nozzle GPH Pressure bar Oil Kg h Keroseno kg h 0 60 10 2 30 2 10 0 85 10 3 25 3 10 23 12 Nozzles Evolution boilers are supplied with the burner fitted together with its corresponding nozzle and a standard pre adjustment The following table s...

Page 33: ...er IG Master Switch F Fuse LB Cut off Light LB External Cut off Light FR Photocell TR Transformer MB Motor Pump MB Auxiliary Motor Pump EV Valve RP Preheater Element Ph Phase N Neutral 23 14 Quick connector To connect and disconnect the red oil intake tube to the nozzle proceed as follows Press the connector ring in the direction of the arrow pulling on the red tube at the same time PR E S S R ING...

Page 34: ...st them Time programmer in automatic position Turn it to manual BURNER DOES NOT IGNITE Room or boiler thermostat badly adjusted Correctly adjust it Nozzle defective Replace it Photoelectric cell dirty Clean it Fume circuit obstructed Clean it FREQUENT CUT OUT Oil filter of installation or burner pump dirty Clean it Boiler failures FAILURE CAUSE SOLUTION The pump is not turning Unblock the pump RAD...

Page 35: ...r disc D4 25 CQUE000056 Valve coil 7 CQUE000019 Set of electrodes 26 CQUE000054 Valve coil cable 8 CQUE000044 Fan 27 CTOE000065 Counter thread 9 CQUE000095 Air adjustment support 28 CQUE000004 Motor pump coupling 10 CTOE000064 Air adjustment screw 29 CQUE000102 Motor 11 CQUE000151 Air adjustment plate D3 30 CQUE000094 Motor support 11 CQUE000152 Air adjustment plate D4 31 CQUE000020 Nozzle D3 12 C...

Page 36: ...Evolution EV AC 34 Boiler 1 2 3 4 5 6 7 6 8 9 10 11 12 13 14 15 ...

Page 37: ...CTOE000126 Deflector EV 35 14 CFER000051 Extraflex tube 15 GQUEEVC000 Burner D3 EV 25 Pos Code Name GQUEEVC001 Burner D4 EV 35 16 CELC000251 Push in control button 17 CELC000250 Stainless steel button embellisher 18 CELC000253 Potentiometer 19 CELC000248 Control panel embellisher 20 COTR000032 Glass 21 Front support 22 CELC000249 Stainless steel push button 23 CELC000256 Electronic card 24 CELC000...

Page 38: ...ded in the terms of this guarantee 3 The start up and annual overhaul are to be carried out by personnel authorised by Domusa 4 The commercial guarantee will be null and void in the following cases If the annual overhaul by personnel authorised by Domusa has not been carried out If the boiler has not been installed in accordance with the applicable laws and regulations concerning this type of appl...

Page 39: ...37 NOTES ...

Page 40: ...5 Bº San Esteban s n 20730 AZPEITIA 20737 RÉGIL Guipúzcoa Tel 34 943 813 899 Fax 34 943 815 666 www domusa es DOMUSA reserves the right to make modifications of any kind to its product characteristics without prior notice CDOC000150 11 06 KEROSENO ...

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