Dometic cool mate & cuddy dc Installation & Operation Manual Download

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Cool Mate and Cuddy dc
Self-Contained Cooling Only A/C Kits
Revised: 5-11-07
L-2200

cool mate & cuddy dc

Installation & Operation

Patent Number 5,848,536

Summary of Contents for cool mate & cuddy dc

Page 1: ...Cool Mate and Cuddy dc Self Contained Cooling Only A C Kits Revised 5 11 07 L 2200 cool mate cuddy dc Installation Operation Patent Number 5 848 536 ...

Page 2: ......

Page 3: ...l Panel Installation 7 Electrical Connections Grounding Bonding for AC Powered Cool Mate 7 Electrical Connections Grounding Bonding for DC Powered Cuddy dc 8 Electrical System and Wiring for DC Powered Cuddy dc 8 Notice and ABYC Standards 9 Seawater Pump and Plumbing 9 Installation Checklist review prior to and after installation 10 Operation 11 Operation 11 Troubleshooting Guidelines 11 Maintenan...

Page 4: ...er supply and how that power is connected to the unit control and pump With that in mind while reading this manual please read the Installa tion Operation and Maintenance sections titled Cool Mate and Cuddy dc Units and especially the sections subtitled for DC Powered Cuddy dc Cuddy dc owners may skip the sections that are subtitled for AC Powered Cool Mate Cuddy dc kits contain the air conditioni...

Page 5: ...1 549 Title IV Section 608 c Failure to comply may result in severe penalties including fines and imprisonment Note The Cuddy dc unit is charged with R417a WARNING To minimize the hazard of electrical shock and personal injury this component must be effectively grounded Refer to the installation guidelines for further information WARNING The compressor and fan on the Cuddy dc air conditioning unit...

Page 6: ... is blown through the ducting and out the supply air grille s See Figure 2 at the back of this manual for component identification Mounting Brackets The air conditioning unit is supplied with a base pan that also serves as a condensate pan Mounting clip brackets and screws 4 are provided to secure the base pan onto a flat horizontal surface See Figure 3 at the back of this manual Condensate Drains...

Page 7: ... clog and reduce airflow across the evaporator coil resulting in poor performance See the Maintenance section for filter cleaning instructions Ducting Good airflow is critical for the performance of the entire system It is highly dependent on the quality of the ducting installation The ducting should be run as straight smooth and taut as possible minimizing the number of 90 degree bends two tight ...

Page 8: ...ust be connected to the boat s bonding system to prevent corrosion due to stray electrical current There is a bonding ground stud on the Dedicated Power Module This stud must be connected to the vessel s bonding stud which is typically on the engine block This connec tion must be made per ABYC specifications All pumps metallic valves and fittings in the seawater circuit that are isolated from the ...

Page 9: ...ay be mounted horizontally or vertically however the discharge must always be above the inlet Pump head should be rotated toward the direction of water flow Install the seawater speed scoop intake as far below the water line and as close to the keel as possible in any application but especially on a sailboat to keep the intake in the water when the boat heels over so that air does not get into the...

Page 10: ...ditioning unit Water flowing freely from overboard discharge while pump is running Air Conditioner Unit Mounting Not in engine room or bilge areas must be sealed away from exhaust or fumes Proper spacing allowed around unit Attached to solid level platform with four hold down clips provided Condensate drain line routed aft and down hill to a sealed sump not bilge and should have a trap Grilles and...

Page 11: ... proper voltage Check wiring and terminals for proper sizes and connections 4 Cuddy dc plugs are not connected tightly DC unit only Check polarized plugs from unit to pump power module and control There should be an audible snap when plugs go together 5 Batteries are not fully charged DC unit only Turn Cuddy dc unit off and charge battery bank 6 DC power wires are incorrectly sized DC unit only Se...

Page 12: ...Check for good steady flow from overboard discharge 4 Pump may be air locked Remove hose from pump discharge to purge air from line 5 Coil iced See below Problem Coil iced Possible Reason Solution 1 Thermostat set point is too low Check setting on temperature knob If setting is extreme for conditions raise set point 2 Improper air flow Clean return air filter or remove obstructions from return air...

Page 13: ...egradable anti freeze water solution are 1 Pumping of anti freeze solution into the overboard thru hull fitting and discharging through the intake thru hull fitting 2 Use of the seawater pump to pump anti freeze solu tion through the system and discharging through the overboard thru hull fitting Close seacock remove hose from strainer discharge raise hose above pump so pump does not lose its prime...

Page 14: ...ered Warranty will be paid in accordance with our established schedule of allowances Compensation for warranty repairs is only made to Dometic authorized service companies Dometic will repair or replace at its option components found to be defective due to faulty materials or work manship when such components examined by an authorized service dealer or a factory service represen tative are found t...

Page 15: ...am of CLM5 16KC Z Fig 9 Wiring Diagram of CLM5KC Z HV EBM Fig 10 Cuddy dc CD3 5HV 12VDC Wiring Diagram Fig 11 Dedicated Power Module DPM Specs Tables Fig 12 DC Wire Sizing Table Fig 13 Cool Mate 3 5K and Cuddy dc Parts List Fig 14 Cool Mate 5K Kits Installation Diagram and Parts List Fig 15 Cool Mate 10K Kits Installation Diagram and Parts List Fig 16 Cool Mate 12K Kits Installation Diagram and Pa...

Page 16: ... BTU 5 000 BTU 10 000 BTU 12 000 BTU 16 000 BTU in mm in mm in mm in mm in mm A Duct Size 3 0 76 4 0 102 6 0 152 6 0 152 6 0 152 B Base Depth 8 0 203 8 0 203 8 4 213 8 4 213 9 0 229 C Overall Depth 9 0 229 11 6 294 12 2 310 12 2 310 12 8 325 D Width 15 0 381 16 0 407 19 0 483 19 0 483 20 0 508 E Height 9 3 235 11 6 294 12 9 328 13 3 337 13 3 337 ...

Page 17: ...17 L 2200 Fig 3 Mounting Bracket Fig 4 Condensate Drain Fig 2 Component Identification ...

Page 18: ...o Knob Switch Assembly Fig 6 Seawater Pump Plumbing Diagrams 4 3 4 25 5 4 6 6 3 342 2 3 5 3 3 2 4 05 0 4 34 4 25 5 44 3 2 7 4 7 4 2 3 0 33 05 0 3 4 4 25 5 4 3 2 7 4 4 2 05 03 6 2 7 44 3 3 5 3 0 33 2 4 4 05 0 4 7 2 3 2 4 7 4 2 7 ...

Page 19: ...19 L 2200 Fig 7 Wiring Diagram of CLM3 5KC HV ...

Page 20: ...20 L 2200 ALL WIRES 12 GA UNLESS OTHERWISE NOTED ALL WIRES 12 GA UNLESS OTHERWISE NOTED Fig 8 Wiring Diagram of CLM5 16KC Z Fig 9 Wiring Diagram of CLM5KC Z HV EBM ...

Page 21: ...21 L 2200 Fig 10 Cuddy dc CD3 5HV 12VDC Wiring Diagram ...

Page 22: ...ng Diagram M8010112 in this manual Ventilation Allow at least 1 25mm above unit for adequate airflow LED Lights Scheme for DPM see note Battery Energy Level No Load With Load Full Battery Voltage 13V Green Green Intermediate 12 13V Green Orange Low 12V Red Red Note LED lights may or may not be readily visible depending on DPM installation location This table is included as a conve nience but is no...

Page 23: ... fittings Extension Cables with Plugs for Cuddy dc Systems 222 120200 1 3m 9 8 Cable with Plugs from Cuddy dc to DPM 222 120201 1 6m 19 7 Cable with Plugs from Cuddy dc to DPM 222 120202 1 3m 9 8 Cable with Plugs for Cuddy dc to Pump Air Distribution Kits Kits sold separately are for use with Cool Mate or Cuddy dc 3 5K units only 226 000301 Kit Air Distribution Kit Black includes next 3 items 3334...

Page 24: ...24 L 2200 Fig 14 Cool Mate 5K Kits Installation and Parts List ...

Page 25: ...25 L 2200 Fig 15 Cool Mate 10K Kits Installation and Parts List ...

Page 26: ...26 L 2200 Fig 16 Cool Mate 12K Kits Installation and Parts List ...

Page 27: ...27 L 2200 Fig 17 Cool Mate 16K Kits Installation and Parts List ...

Page 28: ...Dealer 305 634 8063 305 634 0906 mabru mabru com http www mabru com air_conditioning Phone Fax Location Miami Florida USA E mail Web Territory Fort Lauderdale ARW Heinen Hopman Dealer 954 463 0110 954 522 1139 info arwmaritime com www heinenhopman com Phone Fax Location Ft Lauderdale Florida USA E mail Web Territory Fort Lauderdale Beard Marine Ft Lauderdale Dealer 954 463 2288 954 527 0362 info b...

Page 29: ...74 2714 rsmiller aersupply com www aersupply com Phone Fax Location Seabrook Texas USA E mail Web Missouri AER Marine Supply 281 474 3276 281 474 2714 rsmiller aersupply com www aersupply com Phone Fax Location Seabrook Texas USA E mail Web Montana American Marine Contractors 206 660 2240 206 548 5008 Cliff nwmarineair com Phone Fax Location Seattle Washington USA E mail Nevada AER Marine Supply 2...

Page 30: ... rolandknowles bahamas net bs Phone Fax Location Nassau Bahamas E mail Bahrain International Agencies Co 973 17728691 973 17728412 Phone Fax Location Manama Bahrain Mantech 971 4 3332 542 971 4 3330 649 mge emirates net ae Phone Fax Location Dubai United Arab Emirates E mail Brazil Marine Express 55 11 5182 7166 55 11 5183 3636 fabrizio marinexpress com br www marinexpress com br Phone Fax Locatio...

Page 31: ...n Juan Puerto Rico Ecuador Quasar Nautica S A 593 2 446 996 997 593 2 436 625 Phone Fax Location P O Box 17 01 0069 Quito Ecuador Egypt Engineering Air 202 4829341 202 4829341 Phone Fax Location Abasia Cairo Eygpt France Dometic Marine France Sales Company Cell 0033 0 680 415 543 0033 0 344 633 518 marine sales dometic fr www dometic com Phone Fax Location Plailly France E mail Web PolyMarine Dist...

Page 32: ... Location San Juan Puerto Rico Territory Carolin Suncool Air Conditioning 787 791 6971 787 791 3885 suncool1 coqui net Phone Fax Location Carolina Puerto Rico Puerto Rico E mail Qatar Al Badi Trading Co 974 4320715 974 4442888 albadi qatar net qa Phone Fax Location Doha Qatar E mail Mantech 971 4 3332 542 971 4 3330 649 mge emirates net ae Phone Fax Location Dubai United Arab Emirates E mail Russi...

Page 33: ...Russia E mail Web United Arab Emirates Mantech 971 4 3332 542 971 4 3330 649 mge emirates net ae Phone Fax Location Dubai United Arab Emirates E mail United Kingdom Dometic Marine United Kingdom Sales Company 44 870 3306101 44 870 3306102 sales dometicmarine com www dometic com Phone Fax Location Poole Dorset England E mail Web Uruguay Baron SRL 54 11 4 580 5556 54 11 4 746 1696 rosito baron com a...

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Page 36: ...979 4414 www marineair com sales marineair com United States Canada Service Only 8 00 AM to 5 00 PM Eastern Time 954 973 2477 24 7 A C SERVICE HOTLINE 5 00PM to 8 00 AM 888 440 4494 International Sales Service Europe the Middle East Call 44 0 870 330 6101 For all other areas visit our website to find your nearest distributor ...

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