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Instructions manual / Electric screwdrivers

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SCOUT II

INSTRUCTIONS MANUAL

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Summary of Contents for SCOUT II

Page 1: ...Instructions manual Electric screwdrivers 1 SCOUT II INSTRUCTIONS MANUAL ...

Page 2: ... IN NG G This informations has to be kept in a location known all users Each operator has to read carrefully this manual before installing using and mending the product Be sure that the operator has understood using recommendations and the meaning of signs put on the product Most accidents could be avoided respecting this Manual Instructions As a matter of fact they were created according to Europ...

Page 3: ...Instructions manual Electric screwdrivers 3 ...

Page 4: ...ample 2 Inter Lock of two screwdriver with Mid Count signal setting p 24 7 9 Connecting to Hybrid HDC controller p 26 8 Timing Chart p 27 9 Timing chart details for NG OK set up p 28 9 1 Fastening OK p 28 9 2 Fastening ERROR 1 TIME LAPSE p 28 9 3 Fastening ERROR 2 TIME OVER p 29 9 4 Fastening ERROR 3 NO TORQUE UP Most common mistake in assembly p 29 10 Cycle Start Stop in the various operating con...

Page 5: ...are 10 Program share Maximum 4 screwdrivers with XS 38D v4 3 or XS 40D can share one program Only one 1 XS 38D with the version lower than v4 3 can be connected to Scout II 2 Main features of SCOUT II Maximum 5 screwdrivers can share one program of Scout 4 of XS 38D v4 3 or XS 40D through A B C D port 1 extra one through 25P I O OK NG judgment for each fastening Display of the remaining screw numb...

Page 6: ...Instructions manual Electric screwdrivers 6 3 LAY OUT ...

Page 7: ...ired when the Hybrid screwdriver is connected Don t connect both XS 38D or XS 40D and HDC controller together to Scout II 6 Fastening results are displayed by NG or OK for every fastening In order to use NG OK judgment the different parameter settings can be saved on the program no from 1 to 8 7 Parameter setting is also possible on Scout Manager pc software It transmits the settings to Scout II T...

Page 8: ...Instructions manual Electric screwdrivers 8 5 Accessories Option items ...

Page 9: ...Work means operating Before parameter mode password is required Every setting is possible in Parameter mode Once logged in it circulates Work Parameter and Measuring mode until the power is off and on again Fastening time is monitored on Measuring mode Minimum and Maximum measured time can be saved on the selected program Factory setting password 0 ...

Page 10: ...Instructions manual Electric screwdrivers 10 6 2 Work mode 6 3 Log in mode ...

Page 11: ...Instructions manual Electric screwdrivers 11 6 4 Parameter mode ...

Page 12: ...Instructions manual Electric screwdrivers 12 6 5 Measuring mode ...

Page 13: ...wdrivers 13 6 6 Program and parameters The program numbers from 1 to 8 are effected together with parameters 1 8 for number of screws P9 16 for minimum tightening time P17 24 for maximum tightening time and P38 45 tear mid count number ...

Page 14: ...uous ON 2 Start pulse ON Stop timer on P27 3 Start pulse ON Stop pulse ON 0 P26 Input signal type Select one of 2 signal type 0 Active High 0 1 1 Active Low 1 0 When Active Low is selected the only one 1 screwdriver A can be connected 0 P27 Timer setting for Cycle start stop type 2 of P25 Input screw tightening time limit after Cycle start signal Input 0 0 9 9 sec 0 No use 0 P28 Minimum time to ju...

Page 15: ...isable of monitoring data output through RS 232C port 0 Disable 1 Enable 0 P37 Cycle start signal interval required The interval time between Cycle complete and new cycle start can be set between 1 10mS unit 10 mS 100 P38 P45 Mid count signal for P1 8 Count complete signal comes out after the set number of Mid Count during the cycle 0 No use 1 99 Count number 0 P46 Password Key in the password in ...

Page 16: ...Count UP Enable Count number display on the panel 0 Disable Count DOWN 1 Enable Count UP 0 P50 Timer setting on Auto cycle start Time limit on auto cycle start makes NG after set time 0 5 0sec 0 not use unit 0 1 sec 0 P51 Count delete key Count delete key Enable Disable 0 Disable 1 Enable 1 P51 56 Spare Spare P57 Version information It is not allowed to change ...

Page 17: ... Reset 6 Driver Lock 7 Spare 1 8 PS1 Program selecting PS1 P35 Enable 9 PS2 Program selecting PS2 P35 Enable 10 PS3 Program selecting PS3 P35 Enable 11 PS4 Program selecting spare 12 PS5 Program selecting spare 13 PS6 Program selecting spare 14 PS7 Program selecting spare 15 PS8 Program selecting spare 16 Cycle complete OK 17 Cycle complete NG 18 Tightening OK 19 Tightening NG 20 Mid count complet...

Page 18: ...Instructions manual Electric screwdrivers 18 7 2 INPUT Negative Common wiring ...

Page 19: ...Instructions manual Electric screwdrivers 19 7 3 INPUT Positive Common wiring ...

Page 20: ...Instructions manual Electric screwdrivers 20 7 4 OUTPUT Negative Common wiring ...

Page 21: ...Instructions manual Electric screwdrivers 21 7 5 OUTPUT Positive Common wiring ...

Page 22: ... 22 7 6 Binary coding for Program selecting by 3 pins Pin no 8 9 and 10 P35 Enable Program no pin 10 PS3 pin 9 PS2 pin 8 PS1 1 0 0 0 2 0 0 1 3 0 1 0 4 0 1 1 5 1 0 0 6 1 0 1 7 1 1 0 8 1 1 1 Program selecting is not effective during the cycle ON ...

Page 23: ...Instructions manual Electric screwdrivers 23 7 7 Wiring example 1 Tower lamp solenoid valve sensors switch ...

Page 24: ...Instructions manual Electric screwdrivers 24 7 8 Wiring example 2 Inter Lock of two screwdriver with Mid Count signal setting ...

Page 25: ...Instructions manual Electric screwdrivers 25 ...

Page 26: ...rid HDC controller can be changed by program selecting on Scout II through the RS 232 interface port The only RS 232 not USB interface of HDC controller works with Scout II The min max tightening time on Scout does not work for Hybrid HDC controller The only screw count number on Scout works for counter in HDC controller ...

Page 27: ...Instructions manual Electric screwdrivers 27 8 Timing Chart example number of fastening screw is supposed to be three 3 ...

Page 28: ...Instructions manual Electric screwdrivers 28 9 Timing chart details for NG OK set up 9 1 Fastening OK 9 2 Fastening ERROR 1 TIME LAPSE ...

Page 29: ...Instructions manual Electric screwdrivers 29 9 3 Fastening ERROR 2 TIME OVER 9 4 Fastening ERROR 3 NO TORQUE UP Most common mistake in assembly ...

Page 30: ...toring fastening OK NG condition without counting of fastening numbers 10 2 Start Continuous ON Scout starts counting the fastening number from the ON signal edge and keeps counting until signal OFF If the number reaches the target before signal OFF it makes the Cycle complete OK and provides Cycle end output signal Also it verifies the Cycle complete NG If the ON status turned OFF which means tha...

Page 31: ...iece to next process automatically If PLC gives the cycle start signal pulse to the SCOUT when the work piece arrives at the work table the SCOUT will start to count the number of fastening by displaying set numbers After finish of all screws fastening the SCOUT gives cycle complete OK signal pulse to PLC then PLC will arrange the next process In semi auto assembly line with belt conveyor system t...

Page 32: ...he target by pressing RESET button Example 1 Cycle start pulse signal with time limit on P27 Example 2 Cycle start pulse signal without time limit on P27 Without the fastening time limit on P27 it can be a useful application with a pallet conveyor system with stopper as shown below The stopper does not go down keeping the work piece in work area if there is no Cycle complete OK signal from the Sco...

Page 33: ...yor system Scout gives the alert buzzer when the work piece moves out to the next process before the cycle is completed It has two signals for work piece coming IN and OUT using the optical or magnetic sensors Scout starts to count fastening numbers with Start signal and verifies Cycle complete OK NG with Stop signal ...

Page 34: ...ual Electric screwdrivers 34 11 RS 232C USB communication port Scout II provides both RS 232C and USB communication port together with free PC software SCOUT II Manager The com port and cable specification is as below ...

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Page 38: ... Manager software requires MS Dot Net framework v 2 0 or higher on your OS before installing Window 2000 and XP can be updated with Dot Net framework on the download center of Microsoft web site www microsoft com Microsoft NET Framework ver 2 0 For installation of SCOUT II Manager just copy the file SCOUT II Manager exe on your PC and double click for open 12 2 How to use Install the provided USB ...

Page 39: ...Instructions manual Electric screwdrivers 39 ...

Page 40: ...Instructions manual Electric screwdrivers 40 Doc 60185 09 14 ...

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