Dixie DN504P Technical Manual Download

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Coca-Cola Chameleon Vender & Lean Marketing Vender

P Series Chameleon

P Series LMV

Model DN504P and 720P

Beginning Production Run 7675AE

Manufactured by

Dixie-Narco, Inc.
P.O. Drawer 719
Williston, SC 29853-0719
803-266-5001
fax: 803-266-5049
Visit us on the web: www.dixienarco.com

Part #803,904,540.01

Summary of Contents for DN504P

Page 1: ...r P Series Chameleon P Series LMV Model DN504P and 720P Beginning Production Run 7675AE Manufactured by Dixie Narco Inc P O Drawer 719 Williston SC 29853 0719 803 266 5001 fax 803 266 5049 Visit us on...

Page 2: ...e 30 Default Space to Sales Setting 31 32 C GENERAL MAINTENANCE Power 33 Cleaning 33 Refrigeration Condenser 33 Coin Acceptor 33 Lubricating the Vender 33 EPROM Replacement 34 35 D MAJOR COMPONENT DES...

Page 3: ...AIN DOOR INTERIOR A 60 63 MAIN DOOR INTERIOR B 64 67 SELECT PANEL 68 70 T8 LIGHTING 71 73 ELECTRONIC COMPONENTS 74 75 INNER DOOR 76 77 HARNESSING 78 79 POWER DISTRIBUTION BOX 80 82 CABINET AND VEND ME...

Page 4: ...ON First production of 504 and 720 P Series was March 2006 The production date of Dixie Narco products is determined by the date code incorporated in the serial number The vender serial number takes t...

Page 5: ...AL ELECTRIC POWER NEEDED Refer to the cabinet serial number plate to determine the proper voltage and frequency the machine requires domestically this requirement is 120 Volts 60 Hertz The cabinet ser...

Page 6: ...an bear the weight of a fully loaded vender approx 1200 lbs The vender must be positioned close enough to an electrical outlet that an extension cord is not required If the machine will be subject to...

Page 7: ...nal information about coin mechanisms refer to the specific manufacturer s instructions Loading Product The P Series Vender is designed to vend a wide range of packages internationally All P Series Ve...

Page 8: ...the priming process until all columns have been primed or skipped The controller will return to normal door open operating mode The far right decimal also being lit indicates column s is are jammed or...

Page 9: ...elect button 1 will return to EROR CTRL Control System Summary Errors Press select button 4 and the display will show one of the following DS indicating a door switch in the open position for more tha...

Page 10: ...ng a bill jam in the validator BRCH indicating a check sum error BOPN indicating an open stacker BS indicating a bill validator sensor error Press select button 1 will return to BUAL if all changer er...

Page 11: ...tube full status is detected that coin type will be inhibited When you finish loading all coins Press select button 1 to return to TUFL Press select button 2 to scroll to the next routine TEST TEST R...

Page 12: ...to RELY RELY Relay Test This function allows you to test the relay electronic control of the compressor CNP the evaporator fan s FAN and the sign front light LIT CAUTION Disconnect power to the compre...

Page 13: ...shes SALE then 1325 This is 1325 historical vends Press select button 2 or 3 to display SL where the SL character is a selection number and the 8 characters are the resettable vend counters for that s...

Page 14: ...2 2 3 2 2 3 3 3 3 3 5 4 5 3 4 3 3 3 4 2 3 3 4 4 4 4 6 6 5 6 4 5 4 4 5 3 3 4 4 5 5 5 7 7 7 6 7 5 6 5 6 4 4 4 5 5 6 6 8 8 8 8 7 8 6 7 7 5 5 5 5 6 6 7 9 9 9 9 9 8 9 8 6 6 6 6 6 7 8 10 10 10 10 10 10 9 7...

Page 15: ...setting Press select button 2 to scroll to C3 C3 Configuration Switch 3 POS Message This code is used to disable the point of sale message C3 0 enabled C3 1 disabled Press select button 4 and C3 will...

Page 16: ...at setting or press select button 1 to return to C9 and keep the original setting Press select button 2 to scroll to C10 C10 Configuration Switch 10 Bill Escrow Inhibit This code is used to allow last...

Page 17: ...enable viewing of cash collected product sales and error codes without opening the door To view the data the 4 digit password 4 2 3 1 must be entered with the door closed Once entered the CASH SALE ER...

Page 18: ...lly displayed the display will return to DATE Press select button 2 to scroll to HOUR HOUR Hour and Minute Setting 0000 to 2359 Press select button 4 and hhmm will be displayed where hh is the hour mi...

Page 19: ...ton 4 with the display showing the setting you wish to use Display will return to xxx Press select button 2 to scroll to the next day to set or press select button 1 to return to DAY Press select butt...

Page 20: ...ress select button 4 with the display showing the setting you wish to use Display will return to xxx Press select button 2 to scroll to the next day to set or press select button 1 to return to DAY Pr...

Page 21: ...rease the number by 1 F or 0 5 C With the display showing the storage setting you wish to use press select button 4 Pressing select button 1 while in this submenu will return to the STOR prompt and ke...

Page 22: ...ng Press select button 4 and DAY will show on the display DAY Day of Week Stop Setting This function is used to set the days of the week to stop selection blocking and can be set in the same manner as...

Page 23: ...tion using instructions for BLC1 STOP DAY HOUR Stop Hour and Minute Setting Set this function using instructions for BLC1 STOP HOUR Press select button 1 to return to STOP Press select button 2 to scr...

Page 24: ...setting will keep the original setting Display will return to a solid XX Press select button 1 to return to SEL Press select button 2 to scroll to LESS LESS Discount Amount This function is used to se...

Page 25: ...Routine This function is used to over ride DISC if it is being used DISC0 is disabled allow Discounting and DISC1 is Enabled don t allow Discounting Press select button 4 and will start flashing Pres...

Page 26: ...ress select button 4 and DAY will show on the display DAY Day of Week Start Setting This function is used to set the day s of the week to start satellite vending Press select button 4 and xxx will sho...

Page 27: ...p the original setting Display will return to a solid XX Press select button 1 to return to SEL Press select button 2 to scroll to RATE RATE Satellite Vend Rate This function is used to set the number...

Page 28: ...the displayed angle Vxxx will be displayed this is the vend angle for the last product position displayed Press select button 2 or 3 to scroll the vend angle setting up or down 0 359 Press select but...

Page 29: ...L Defective motor C10 Bill escrow BJ Bill jam CCOC Correct Change Only Con Consumer overpay BRCH Check Sum Error CCU Correct Change value BOPN Stacker open ACC Uncondition Aceptance BS Sensor error PR...

Page 30: ...fault of package type 2 Press select button 2 to scroll through the available package types Press select button 4 to set the displayed package type and the display will show SAVE Press button 4 to sav...

Page 31: ...4 3 4 3 3 3 4 4 4 5 4 5 4 4 4 4 5 5 6 5 6 5 5 5 5 5 6 7 6 7 6 6 6 6 6 6 8 7 8 7 7 7 7 7 7 DN720P LMV Standard STS STS OPTIONS Selection Column Select opt1 opt2 opt3 opt4 opt5 opt6 1 1 1 1 1 1 1 1 1 2...

Page 32: ...1 1 1 2 3 2 3 2 3 2 2 2 2 3 4 3 4 4 3 4 3 3 3 4 5 4 5 5 5 4 5 4 4 5 6 5 6 6 6 6 5 6 5 6 7 6 7 7 7 7 7 6 7 DN720P CHAMELEON CCC Standard STS STS OPTIONS Selection Column Select opt1 opt2 opt3 opt4 opt...

Page 33: ...above steps as necessary To prevent spotting dry the sign using a soft cloth CABINET Wash the cabinet with a good detergent or soap mixed with warm water Wax the vender often with a good grade of auto...

Page 34: ...an be used to reprogram other boards Verify the pins of the new EPROM are not bent before installing in the EPROM socket Install the new EPROM in the EPROM socket Ensure the EPROM is oriented correctl...

Page 35: ...re has been successfully updated Note To remove the EPROM after programming is complete remove power to the vender ground yourself on the vender cabinet before removing the EPROM remove the EPROM whil...

Page 36: ...Fan 9W Motor 115 V 60HZ 5KSM81FFL 3022T Blade 8 3 4 dia 9W Motor 230V 50 60HZ EmBraco PN 13355043 Blade 230mm Aluminum Evaporator Fan 6 5W Motor 115 VAC OSM 2045X1 Blade 6 dia Motor 0 38A 220 240V 50H...

Page 37: ...escription Position Description P1 Motor P8 Energy Management P2 Secondary DEX J1 AC Power P3 Display J2 DEX P4 Select Switches J4 Home Switch P5 Temp Sensor J7 Optional P7 MDB B1 Battery U19 EPROM So...

Page 38: ...following charts are intended to isolate and correct most problems you might encounter ALL COINS ARE REJECTED Check Power GFCI Check Power Switch of the Power Distribution Check Secondary Price Check...

Page 39: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 39 of 100 ALL BILLS ARE REJECTED Check Power GFCI Check Power Switch of the Power Distribution Fill Tubes in TUFL Replace...

Page 40: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 40 of 100 INCORRECT CHANGE DISPENSED Check Configuration 9 Turn Off...

Page 41: ...LESHOOTING FLOWCHARTS P SERIES Page 41 of 100 SELECTION WILL NOT VEND Check Package Type in PACG Check Home Sensor in VEND Fail Replace Vend Motor Use VEND test to check the Vend Motor Replace if nece...

Page 42: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 42 of 100 ICE FROST ON EVAPORATOR COMPRESSOR RUNS CONTINUOUSLY...

Page 43: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 43 of 100 COMPRESSOR WILL NOT START Plug compressor in outlet of the Power Distribution Box...

Page 44: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 44 of 100 MACHINE NOT COOLING Check Fan Blades for obstruction Check Fan Circuits Review Storage Enable Storage Temperature...

Page 45: ...ESHOOTING FLOWCHARTS P SERIES Page 45 of 100 CAN T ENTER THE MENU OR DIAGNOSTICS Note Prior to checking wires or connections ensure power has been removed from vender Check P4 Connector of the Control...

Page 46: ...wer Switch Illuminated Turn ON Replace if necessary Check the wiring from the Ballast to the Lamp Sockets Check the wiring from the Power Distribution to the lighting Check Orange Wire connections fro...

Page 47: ...BLESHOOTING FLOWCHARTS P SERIES Page 47 of 100 ONE OR MORE MOTORS RUN WHEN MAIN DOOR IS CLOSED Display Scrolls PRIM Check Home Sensor in VEND Test Check the connections at the bottom of the main door...

Page 48: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 48 of 100 SOLD OUT Check Vend Sensor Check harnessing and connections for continuity from control board to the Vend Sensor For SBC J4 on Control Board...

Page 49: ...P SERIES Page 49 of 100 THE DISPLAY IS DEAD Check the 1 6 or 1 0 fuse in the Power Distribution Box Check continuity of the AC Power Harness from the Control Board to the Power Distribution Box J1 Con...

Page 50: ...TROUBLESHOOTING FLOWCHARTS P SERIES Page 50 of 100 CAN T READ THE DISPLAY...

Page 51: ...PARTS LIST P SERIES Page 51 of 100 Chameleon 6 Select 7 Column...

Page 52: ...PARTS LIST P SERIES Page 52 of 100 LMV 8 Select 7 Column...

Page 53: ...TS LIST P SERIES Page 53 of 100 Refrigeration Circuit Diagrams New Refrigeration Circuit effective run 6917 Compressor Compressor Overload Pressure Switch Start Relay Condenser Fan Line Neutral Capaci...

Page 54: ...SELECT PANEL 68 70 T8 LIGHTING 71 73 ELECTRONIC COMPONENTS 74 75 INNER DOOR 76 77 HARNESSING 78 79 POWER DISTRIBUTION BOX 80 82 CABINET AND VEND MECHANISM SECTION 1 83 85 CABINET AND VEND MECHANISM S...

Page 55: ...PARTS LIST P SERIES Page 55 of 100 MAIN DOOR EXTERIOR LMV 18 10 27 5 5 19 5 1 16 15 9 5 4 12 2 31 23 27 22 24...

Page 56: ...PARTS LIST P SERIES Page 56 of 100 MAIN DOOR EXTERIOR CHAMELEON 1 9 11 19 15 31 26 6 6 21 14 7 8 6 24 28 30 27 16 23 2 22...

Page 57: ...losure Coin Insert 15 11 16 629 050 09x x3 SAME Center Outer 16 7 16 629 050 13x x3 SAME Enclosure Coin Return 7 3 8 629 050 08x x3 SAME Left 801 809 67x x1 SAME Horizontal 801 809 65x x1 801 809 67x...

Page 58: ...V 642 050 00x x3 SAME Decal Port Coke English 803 877 16x x1 803 877 18x x1 Coke Mexican 803 877 16x x1 SAME Coke Spanish 803 877 16x x1 SAME Coke Italy 803 877 16x x1 SAME 20 Dasani 803 872 07x x1 80...

Page 59: ...010 10x x4 SAME A1 LMV 624 010 00x x4 SAME Kit High Security Service Part A2 All 609 023 50x x4 SAME A3 Bolt R Carriage 1 4 20x1 1 4 800 202 43x x1 SAME A4 Bolt R T 8 32x1 2 800 400 62x x1 SAME A5 Bo...

Page 60: ...PARTS LIST P SERIES Page 60 of 100 MAIN DOOR INTERIOR A LMV 10 13 23 24 20 P 64 7 15 8 18 1 13 12 27 6 11 14 19 P 71 9...

Page 61: ...PARTS LIST P SERIES Page 61 of 100 MAIN DOOR INTERIOR A CHAMELEON 8 16 21 15 13 12 23 1 25 10 6 9 7...

Page 62: ...1 9 All LMV 801 810 02x x1 SAME Port Support Stiffener Chameleon Stiffener 615 050 04x x3 594 050 61x x3 10 All LMV 624 050 03x x3 SAME Delivery Port Spacer 11 All 594 050 96x x3 SAME Cash Box Chamele...

Page 63: ...SAME A9 Screw R 8 189x1 2AB Phillip Pan SEM 800 304 09x x1 SAME A10 Screw R 8 18x1 2 SD Phillips Pan 800 304 18x x1 SAME A11 Screw R 8 32x3 8 Phillips Pan Type 1 800 304 22x x1 SAME A12 Screw R 8 18x...

Page 64: ...PARTS LIST P SERIES Page 64 of 100 MAIN DOOR INTERIOR B LMV CHAMELEON 16 17 3 2 7 10 11 14 28 27 29 21 18 30 20 22 23 22 15 2 4 15 8 14 19 31 22 26 7 10 Coin Return Assembly includes 9 10 11 12 14 1...

Page 65: ...25x x1 SAME Bracket Coin Return Rocker 9 LMV 624 051 26x x3 SAME Coin Return Rocker Chameleon 572 050 22x x3 SAME 10 All LMV 642 050 66x x3 SAME Roller Pin Chameleon 800 503 78x x1 SAME 11 All LMV 80...

Page 66: ...2x1 4 Phillip Swage Form coin mech 23 All 800 304 34x x1 SAME Hinge R Coin Mech Vault 24 All LMV 901 502 41x x1 SAME Change Cup 25 All 801 810 14x x1 SAME Latch Access Door Chameleon 1 801 304 53x x1...

Page 67: ...enter w Flange 800 801 61x x1 SAME A18 Clip R Trim Dart Type 6 800 902 85x x1 SAME A19 Rivet R 1 8 Steel Zinc Plate 801 100 81x x1 SAME A20 Bushing 50IDx 625 097 Chassis 801 903 75x x1 SAME A21 Sealer...

Page 68: ...PARTS LIST P SERIES Page 68 of 100 SELECT PANEL LMV 9 10 6 4 3 2 1...

Page 69: ...PARTS LIST P SERIES Page 69 of 100 SELECT PANEL CHAMELEON 1 4 8 3 6 7 5 5...

Page 70: ...eleon 800 102 82x x1 SAME 6 All LMV 624 050 12x x3 SAME Sign Brace 7 Chameleon 2 NA 801 603 12x x1 Harness Chameleon 804 927 68x x1 804 927 64x x1 8 All LMV 804 921 09x x1 804 921 08x x1 Insulator R S...

Page 71: ...PARTS LIST P SERIES Page 71 of 100 T8 LIGHTING LMV CHAMELEON View of Angled Top View 5 6 8 1 1 9 3 19 14 11 18 8 2 8 19 4 5 4 11 16 12 10 5 13 2 3...

Page 72: ...804 700 66x x1 NA Bracket Light Mount 6 All LMV 2 624 051 38x x3 642 050 63x x3 Top Lampholder T8 Leviton 13518 7 All 804 918 58x x1 SAME Bracket Lamp Socket Top Can only be purchased w assy Angled C...

Page 73: ...19 All LMV NA 642 050 37x x3 MAIN DOOR EXTERIOR MISCELLANEOUS A1 Label Flourescent Lamp 803 870 05x x1 NA A2 Screw 10 32x1 1 4 Type F 800 304 28x x1 SAME A3 Screw 8 32x3 8 Type 1 800 304 22x x1 SAME...

Page 74: ...PARTS LIST P SERIES Page 74 of 100 ELECTRONIC COMPONENTS DOMESTIC LMV 804 925 16x x1 CHAMELELON 804 925 15x x1 2 9 7 1 9 10 11 5 3...

Page 75: ...23x x1 SAME Battery 3V Lithium CR2032 9 All 804 920 45x x1 SAME Door Switch 10 All 804 100 77x x1 SAME Cover Display Board 11 Chameleon 801 809 99x x1 SAME Vend Sensor Assembly Service Kit 12 All 639...

Page 76: ...PARTS LIST P SERIES Page 76 of 100 INNER DOOR ALL 7 3 8 1 A2 4 6 10 9 2 5 12...

Page 77: ...1 57x x1 801 821 56x x1 Discharge Frame Retainer 9 All 801 809 15x x1 SAME Assembly Discharge Frame 10 All 801 809 16x x1 SAME Door Discharge 11a All 801 809 17x x1 SAME Frame Discharge 11b All 801 80...

Page 78: ...PARTS LIST P SERIES Page 78 of 100 HARNESSING Single Board Controller 3 9 5 6 2...

Page 79: ...7 All 804 913 97x x1 SAME Nut DEX Harness 8 All 800 801 65x x1 SAME Display Harness P3 to display board 9 All 804 919 57x x1 SAME MDB and Lock Power Harness P7 Chameleon 804 919 58x x1 SAME 10 All LMV...

Page 80: ...PARTS LIST P SERIES Page 80 of 100 POWER DISTRIBUTION 7 11 9 10 5 3 4 2 14 8 1 17 19 18 20...

Page 81: ...istribution All Except Italy 804 925 27x x1 SAME 8 Italy 804 925 28x x1 NA AC Input Harness 9 All 804 923 23x x1 SAME AC Outlet Harness 10 All 804 923 24x x1 SAME Power Distribution Relay Harness 11 A...

Page 82: ...ylon 8 ID 312 OD 5 801 818 13x x1 SAME A10 Label R Select Switch 803 857 56x x1 SAME A11 Label R AC Box Power Dist German 803 858 69x x1 SAME A12 Label R Main Power 803 860 85x x1 SAME A13 Label R 1 6...

Page 83: ...PARTS LIST P SERIES Page 83 of 100 CABINET AND VEND MECHANISM Section 1 12 23 2 7 8 21 1 22 15 24 20 10 17 14 16 23 13...

Page 84: ...ck Supports 4 10 All 651 070 02x x3 SAME Ingress Guard Assembly 11 All 640 071 40x x3 639 076 00x x3 Mullion 12 All 801 819 57x x1 801 819 58x x1 Mullion Cap 13 All 801 818 92x x1 801 818 93x x1 Break...

Page 85: ...18 800 801 61x x1 SAME A5 Leveling Leg 5 8 11x2 1 16 800 503 79x x1 SAME Side Decals Coca Cola 2008 803 887 46x x1 SAME A6 Dasani 2003 803 869 78x x1 SAME A7 1 4 Drive Rivet 15 901 100 44x x1 SAME A8...

Page 86: ...PARTS LIST P SERIES Page 86 of 100 CABINET AND VEND MECHANISM Section 2 6 11 8 15 9 7 1 5 4 14 10 13 3 2...

Page 87: ...15 Screw Phil Pan 8 32x1 3 800 304 92x x1 SAME 16 Vend Motor Cover 640 071 70x x3 639 072 70x x3 Front Gate Extension 17 All 639 070 14x x3 SAME Air Baffle KYDEX 18 All Wide NA 639 070 68x x3 Harness...

Page 88: ...PARTS LIST P SERIES Page 88 of 100 CHUTE ASSEMBLY 4 6 5 11 8 1 10...

Page 89: ...d Sensor Plate Chameleon 640 070 37x x3 639 070 34x x3 6 All LMV 640 070 33x x3 639 070 38x x3 Cover Sensor Housing 7 All 639 070 39x x3 SAME Housing Vend Sensor 8 All 639 070 41x x3 SAME Board Vend S...

Page 90: ...PARTS LIST P SERIES Page 90 of 100 EVAPORATOR FAN ASSEMBLY 4 1 6 5 7 10 14 13 3 A2 2 8 9 Non Energy Star 1 12 8 3 9 4 Export...

Page 91: ...6 Italy 804 501 72x x1 NA Bracket Evaporator Fan 7 Italy 640 040 06x x3 NA 8 Bracket Evaporator Fan Panel Left Hand 640 040 08x x3 SAME 9 Bracket Evaporator Fan Panel Right Hand 640 040 07x x3 SAME 10...

Page 92: ...PARTS LIST P SERIES Page 92 of 100 REFRIGERATION SYSTEM 22 3 1 14 26 25 24 27 4 18 2 16 18 23 6 7 9 11...

Page 93: ...E 7 Italy 802 401 69x x1 NA Cover Board Terminal All Except Italy 802 401 80x x1 SAME 8 Italy 802 401 73x x1 NA Overload All Except Italy MRT 22AFZ 5590 802 401 79x x1 SAME 9 Italy TO741 G9 802 401 72...

Page 94: ...2 Phillips Pan Sems 800 304 23x x1 SAME A4 Rivet 1 8 Steel 801 100 81x x1 SAME A5 End Cap EmBraco 2075200 802 401 62x x1 SAME A6 Screw Capacitor Metric 802 401 75x x1 SAME A7 Screw Grounding 802 401...

Page 95: ...p 803 870 05x x1 NA A15 Label R Vend Motor 803 871 19x x1 SAME A16 Label R Upper Fill Narrow Column Upper 2 803 876 01x x1 SAME A17 Label R Upper Fill Narrow Column Lower 2 803 876 03x x1 SAME A18 Lab...

Page 96: ...PARTS LIST P SERIES Page 96 of 100 SCREWS NUTS...

Page 97: ...rew R Phil Pan Tapping 10 32 x 5 8 A20 900 201 22x x1 Screw R Machine Phil Pan 8 32 x 3 4 obsolete A21 800 305 06x x1 Screw R Phil Pan Shoulder 8 18 x 1 2 A22 800 304 31x x1 Screw R Phil Pan 8 18x1 2...

Page 98: ...PARTS LIST P SERIES Page 98 of 100 WASHERS BOLTS MISC HARDWARE...

Page 99: ...E7 900 303 12x x1 Carriage Bolt R 1 4 20x5 8 obsolete E8 800 202 54x x1 Carriage Bolt R 5 16x18x1 1 4 Top Hinge drop in E9 800 304 08x x1 Carriage Bolt R 1 4 20x5 8 E10 800 202 69x x1 Carriage Bolt R...

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