Devanco BCSI Technical Manual Installation Maintenance Download

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SLIDING GATE OPERATOR

MODEL

BCSI

TECHNICAL MANUAL

INSTALLATION AND MAINTENANCE

BCSI

Gate system with BCSI sliding gate operator

For more information, please visit www.devancocanada.com

or call toll free at 855-931-3334

Summary of Contents for BCSI

Page 1: ...GATE OPERATOR MODEL BCSI TECHNICAL MANUAL INSTALLATION AND MAINTENANCE BCSI Gate system with BCSI sliding gate operator For more information please visit www devancocanada com or call toll free at 855 931 3334 ...

Page 2: ...The gate operator is the main component of your system It mainly consists of an electrical motor a reducer and various mechanical parts enabling the gate to open and close There is also inside the cabinet a control panel interfaced with various control and security features The gate is the moving part of your installation When moving the gate represents a high risk of injuries if not correctly use...

Page 3: ...button must be located in the line of sight of the gate Activation of the reset control shall not cause the operator to start A minimum of two 2 WARNING SIGNS shall be installed one on each side of the gate where easily visible One or more contact sensors shall be located where the risk of entrapment or obstruction exists Warning signals showing risk of injuries that can be cause by a rising gate ...

Page 4: ...wn the gates power lines while working on the gate system Follow all local rules Follow all mechanical safety rules in each gate s technical manual from Pivin Drapeau Inc Be sure to have this technical manual with you for starting the equipment ...

Page 5: ...housing unit five or more single family units hotel garages retail store or other building servicing the general public INDUSTRIAL LIMITED ACCESS VEHICULAR GATE OPERATOR CLASS III A vehicular gate operator or system intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public RESTRICTED ACCESS VEHICULAR ...

Page 6: ... 2 6 Manual operation of the gate 14 3 INSTALLATION PROCEDURE 15 3 1 Gate operator installation 16 3 2 Main chain adjustment 18 3 3 Limit switches adjustments 19 3 4 Torque limiter adjustment 20 3 5 Disengaging mechanism 21 3 6 Photocell beam wiring 22 3 7 Safety edges wiring 22 3 8 Placards installation 23 3 9 Electrical wirings 23 4 MAINTENANCE MANUAL 24 5 INSPECTION REPORT 26 ...

Page 7: ...nditions Inspection and maintenance required A visual inspection of the components must be done periodically to verify the good functioning and to perform the maintenance required as per the maintenance guide of the operator all this to insure the validity of the warranty Any neglect of maintenance that will be evident during a breakage or any damage caused by any accident to the operator will can...

Page 8: ... Completely secures the site Short operation cycle speed of 1 foot second Heavy duty mechanism Low operating costs and maintenance Customized design of the aluminum fence frame Standard safety edges Manual opening device Fig 2 1 Gate operator Gate operator support posts Moving part of gate sliding fence Electromagnetic lock Access system Civil installations fence concrete bases etc ...

Page 9: ...1750 rpm Available on request the operator BCSI HV equipped with a frequency drive allows a speed up to 24 inches second A torque limiter of 4 diameter adjustable up to 2 800 pounds of pressure is installed directly on reducer output shaft The torque limiter is made of a gear of ratio 50 26 with two friction disks mounted on a ball bearing and tightened by a spring washer and a nut This nut allows...

Page 10: ...ducer Torque limiter Disengaging mechanism lever Isometrical view Front view Cams stopping plate Limit switches adjustment cams Chain Limit switch Main driving chain Disengaging mechanism Disengaging mechanism lever Oil window Filler cap ...

Page 11: ...gears mounted on ball bearings The BCSI sliding gate operator can be equipped with different motors depending on the available electrical power supply on site The motor s power can vary according to the gate s dimensions See nameplate for details A 150 watts heating element controlled by thermostat keeps the temperature steady inside the cabinet The gate can be activated by push buttons remote con...

Page 12: ...k fence the rails and a safety edge required for compliance with UL 325 The gate frame is a welded structure made of standard galvanized steel profiles and enforcements except the rails which are in aluminum Fig 2 3 Chain link fence Barbwires Gate structure 2 gate rails Fence tension bar Fence holding strap Fence tension cable Safety edge required for UL325 compliance ...

Page 13: ...th a heating element to insure proper functioning in all type of climatic environments ranging from 40 C to 50 C 2 5 Shutting down the equipment As soon as you open the door you must shut down power by activating the disconnecting switch red button to the OFF position see Fig 2 5 Fig 2 5 Disconnecting switch Thermostat ...

Page 14: ...of the gate in case of power failure Disengaging the mechanism won t affect the limit switches You only have to remove the dowel pin push on the plate and reinsert the dowel pin to disengage the mechanism as shown on Fig 2 6 When manual operations are over remove the dowel pin again pull on the plate and put back the dowel pin to reengage the mechanism Fig 2 6 ...

Page 15: ...e operator 3 Remove all pull ropes and remove or make inoperative all locks unless mechanically and or electrically interlocked to the power unit that are connected to the gate before installing the operator 4 Do not connect the gate operator to the source of power until instructed to do so 5 Locate the station control a within sight door b at a minimum height of 5 feet so small children cannot re...

Page 16: ...ain must be attached and drill a 3 8 diameter hole on each support Install the chain as recommended See drawing BCSI 3D EXT and section 3 2 Do all electrical connections for power and required controls according to selected functions Before you power on the operator it is strongly recommended to disengage the mechanism in order to verify the direction of rotation of the motor see section 3 5 Wrong...

Page 17: ...17 27 Fig 3 1 1 Fig 3 1 2 Fig 3 1 3 ...

Page 18: ...ach 10 feet of chain With the threaded rods at each end of the chain adjust the tension following the recommendation Fig 3 2 1 Rear view of the operator Gate frame post Tightener Operator support post Chain tightener support Screws Chain tension 1 minimum lowering down for each 10 feet of chain 1 1 2 maximum lowering down for each 10 feet of chain ...

Page 19: ...ents With a screwdriver raise the cams stopping plate and then screw or unscrew the cams located on the worm gear to get proper adjustment Make sure the cams stopping plate is well fitted in the cams when released Fig 3 3 1 Two limit setting cams ...

Page 20: ... the jam screw to keep desired adjustment NOTE It is highly not recommended to tighten the torque limiter to a pressure higher than 35 lbs ft Most sliding gates will properly function with this pressure Pressure can be put up to 40 lbs ft for very long and or heavy gates If the torque limiter is too tightened the gate and or the operator could be damage when the gate will hit an obstacle Fig 3 4 1...

Page 21: ...operate the gate follow the steps below 1 Remove the dowel pin 2 Push the arm to free the coupling mechanism 3 Insert the dowel pin in the hole to keep the arm in manual position 4 The gate can now be operated manually with no effects on the system Fig 3 5 1 ...

Page 22: ...r supply 3 7 Safety edges wiring Secondary protection against entrapment To reduce the risk of entrapment you must install two safety edges one at each end of the gate as shown in fig 3 6 To comply with UL 325 standard use Miller Edge ME123 Also it is the sole responsibility of the installer to add one or more safety edges where the risk of entrapment and obstruction exists such as the leading edg...

Page 23: ... wirings in the control panel of the operator refer to the electrical drawing BC14 TRS EL three phases power supply or BC14 MN EL single phase power supply at the end of this document Once the wirings are done check proper operation of the gate especially the safety edges When activated the safety edge must reverse the gate movement The main breaker of the electrical panel on which is connected th...

Page 24: ...e Before maintenance always open the electrical power circuit Maintenance and adjustments must always be conducted by qualified technicians The non compliance of the recommended maintenance will VOID the warranty In that case the customer will have to assume the fees for repairs to be done consequently Winter maintenance Snow removal To operate properly the traveling space of the gate must be kept...

Page 25: ...all the previous verifications contact a specialized technician The gate is not automatically closing after completing the opening cycle Check if the gate has entirely completed the opening cycle by manually pressing the limit switch Check if the security devices such as detection loops photoelectric cell or any other equipment are not still activated Make sure that the automatic closing function ...

Page 26: ...ally and alternatively A15 Springs system deformation cracks A16 Springs cracks rupture A17 Operator frame deformation cracks corrosion A18 Doors and covers deformation insulating material proper functioning of locks A19 Driving arm deformation cracks corrosion A20 Driving arm tighten the nuts following these to 75 lbs ft with the gate and to 380 lbs ft with the operator A21 Gate structure fence n...

Page 27: ...PIVIN DRAPEAU inc Notes part Part name Description Part code Estimated time of replacement Price 1 2 3 4 5 6 7 8 9 10 Total ...

Page 28: ...EUR BCSI 1 BCSI PM112 BCSI PM109 BOULON HEXAGONAL 3 8 16 X 1 4 BCSI PM113XD BCSI PM107X SUPPORT TENDEUR DE CHAÎNE DROIT 1 BCSI PM113XG BCSI PM107X SUPPORT TENDEUR DE CHAÎNE GAUCHE 1 BCSI PM114 POTEAU DE LA BARRIÈRE EN ACIER GALVANISÉ Ø2 3 8 2 BCSI PM115 BCSI PM104 BOULON HEXAGONAL 3 8 16 X 3 1 4 6 BCSI PM116 BCSI PM105 RONDELLE PLATE 3 8 6 BCSI PM117 RONDELLE FREIN 3 8 6 BCSI PM118 BCSI PM106 ÉCRO...

Page 29: ... 121 121 105 112 116 103X 104 108 119X 113XG 107X 117 110 101X 117 115 120X DÉTAIL A ECHELLE 1 3 106 ECHELLE REPRODUCTION INTERDITE SANS L AUTORISATION DE PIVIN DRAPEAU inc BCSI BTE VE 0 L OPÉRATEUR BCSI S CLÉMENT R DRAPEAU 10 03 2015 N T S PIVIN DRAPEAU 1720 RUE CUNARD LAVAL QC H7S 2B2 DATE CLIENT NO DESSIN REV DETAIL DESSIN CONCEPT VUE EXPLOSÉE DU BOÎTIER DE 450 686 8886 VUE EXPLOSÉE ARRIÈRE 102...

Page 30: ...1 BCSI PM114 POTEAU DE LA BARRIÈRE EN ACIER GALVANISÉ Ø2 3 8 2 BCSI PM115 BCSI PM104 BOULON HEXAGONAL 3 8 16 X 3 1 4 6 BCSI PM116 BCSI PM105 RONDELLE PLATE 3 8 6 BCSI PM117 RONDELLE FREIN 3 8 6 BCSI PM118 BCSI PM106 ÉCROIU HEXAGONAL 3 8 16 6 BCSI PM119X BCSI PM103X TENDEUR DE CHAÎNE STANDARD 1 BCSI PM120X TENDEUR DE CHAÎNE RESSORT 1 BCSI PM121 BCSI PM102 MAILLON DE JONCTION 50 2 BCSI PM122 BCSI PM...

Page 31: ...CIER VUE EXPLOSÉE DU BOÎTIER DE 450 686 8886 VUE ISOMÉTRIQUE ARRIÈRE 102X A ECHELLE 1 3 DÉTAIL A 106 118 115 120X 114 122 123X POUR UN OPÉRATEUR FIXÉ ENTRE 2 POTEAUX NE SONT PAS REPRÉSNTÉES SUR CE DESSIN CAR CE SONT DES PIÈCES 101X 103X 104 105 116 113XG 117 118 121 116 113XD 117 118 114 116 117 118 115 115 116 115 117 119X NOTE LES PIÈCES 107X 108 109 110 111X ET 112 VUE ISOMÉTRIQUE FAÇADE R DRAP...

Page 32: ...1 BCSI PM16 BCSI PM17 CHAÎNE ET MAILLE D ATTACHE 1 BCSI PM17 BCSI PM31 ARBRE SECONDAIRE 2 BCSI PM18 BCSI PM16 BAGUE DE RETENUE 4 BCSI PM19 BCSI PM42 CLAVETTE 1 4 X 1 3 BCSI PM20 BCSI PM30 PIGNON 50B12 2 BCSI PM21 BCSI PM14 RONDELLE PLATE 3 8 SPÉCIALE 4 BCSI PM22 BCSI PM08 BOULON HEX 3 8 16 X 1 9 BCSI PM23 BCSI PM29 PIGNON 50B24 1 BCSI PM24X BCSI PM19X ARBRE D ENTRAÎNEMENT 1 BCSI PM25 BCSI PM42 CLA...

Page 33: ...IS MÉCANIQUE TÊTE RONDE 1 4 20 X 1 2 5 BCSI PM45 BCSI PM36 PLAQUE DE RETENUE DES NOIX DIVISÉES 1 BCSI PM46 BCSI PM32 BOULON HEX 1 4 20 X 1 3 4 2 BCSI PM47 BCSI PM33 RESSORT 2 BCSI PM48 BCSI PM34 ÉCROU HEX NYLON 1 4 20 2 BCSI PM49 BCSI PM38 PLAQUE INTERRUPTEUR DE FIN DE COURSE 1 BCSI PM50 INTERRUPTEUR DE FIN DE COURSE 2 BCSI PM51 VIS À TÊTE RONDE 6 32 X 1 4 BCSI PM52 ÉCROU HEX 6 32 8 BCSI PM53 ROND...

Page 34: ...ON DE PIVIN DRAPEAU inc BCSI PM VE 0 VUE EXPLOSÉE DU MÉCANISME INTÉRIEUR DE L OPÉRATEUR 450 686 8886 28X 29 02 07 22 32 46 01X 02 03 04 05 03 02 03 03 02 03 07 06 22 07 09 10 11 12 13 12 10 14 15 16 17 19 20 21 07 22 02 23 21 22 07 21 07 20 22 19 17 18 21 18 38 55 45 41 40 42 39X 50 52 49 53 51 52 48 44 38 43 44 18 33 34 35 18 36 37 30 31 47 19 24X 25 02 03 26 27X 08 56 54 55 57 S CLÉMENT R DRAPEA...

Page 35: ... PM VE 0 VUE EXPLOSÉE DU MÉCANISME INTÉRIEUR DE L OPÉRATEUR 450 686 8886 L ensemble d axes d entrainement et d engrenages inclus 28X 29 02 07 22 32 46 01X 02 03 04 05 03 02 03 03 02 03 07 06 22 07 09 10 11 12 13 12 10 14 15 16 17 19 20 21 07 22 02 23 21 22 07 21 07 20 22 19 17 18 21 18 38 55 45 41 40 42 39X 50 52 49 53 51 52 48 44 38 43 44 18 33 34 35 18 36 37 30 31 47 19 24X 25 02 03 26 27X 08 56...

Page 36: ...inc BCSI PM VE 0 VUE EXPLOSÉE DU MÉCANISME INTÉRIEUR DE L OPÉRATEUR 450 686 8886 L ensemble d axe de fin de course inclus 28X 29 02 07 22 32 46 01X 02 03 04 05 03 02 03 03 02 03 07 06 22 07 09 10 11 12 13 12 10 14 15 16 17 19 20 21 07 22 02 23 21 22 07 21 07 20 22 19 17 18 21 18 38 55 45 41 40 42 39X 50 52 49 53 51 52 48 44 38 43 44 18 33 34 35 18 36 37 30 31 47 19 24X 25 02 03 26 27X 08 56 54 55 ...

Page 37: ...inc BCSI PM VE 0 VUE EXPLOSÉE DU MÉCANISME INTÉRIEUR DE L OPÉRATEUR 450 686 8886 L ensemble de disques de friction inclus 28X 29 02 07 22 32 46 01X 02 03 04 05 03 02 03 03 02 03 07 06 22 07 09 10 11 12 13 12 10 14 15 16 17 19 20 21 07 22 02 23 21 22 07 21 07 20 22 19 17 18 21 18 38 55 45 41 40 42 39X 50 52 49 53 51 52 48 44 38 43 44 18 33 34 35 18 36 37 30 31 47 19 24X 25 02 03 26 27X 08 56 54 55 ...

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Page 42: ... PARTS DEVANCO CANADA 19192 HAY ROAD UNIT Q SUMMERSTOWN ON K0C 2E0 TOLL FREE 855 931 3334 www devancocanada com WHEN ORDERING REPAIR PARTS PLEASE SUPPLY THE FOLLOWING INFORMATION 3 PART NUMBER 3 DESCRIPTION 3 MODEL NUMBER ...

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