Danfoss vlt fcd 302 Operating Instructions Manual Download

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MAKING MODERN LIVING POSSIBLE

Operating Instructions

VLT

Decentral Drive FCD 302

inverter.ru (812) 702-47-50

Summary of Contents for vlt fcd 302

Page 1: ...MAKING MODERN LIVING POSSIBLE O Operating Instructions VLTp Decentral Drive FCD 302 inverter ru 812 702 47 50...

Page 2: ...termittent 3 x 380 440V A 1 9 2 6 3 5 4 3 5 9 8 0 10 4 Continuous 3 x 441 480V A 1 0 1 4 1 9 2 7 3 1 4 3 5 7 Intermittent 3 x 441 480V A 1 6 2 2 3 0 4 3 5 0 6 9 9 1 Recommended fuse size gG 10 gG 16 R...

Page 3: ...Type of circuit breaker Small box CTI45MB external Big box CTI25M internal ordering nr 047b3151 inverter ru 812 702 47 50...

Page 4: ...nstallation 11 2 4 1 Requirements 12 2 4 2 Location of Terminals 13 2 4 3 Terminal Types 14 2 4 4 Motor Connection 14 2 4 5 Control Wiring 15 2 4 6 AC Mains Input Connection 16 2 4 7 Motor and Mains C...

Page 5: ...ading Data to the LCP 31 4 2 2 Downloading Data from the LCP 31 4 3 Restoring Default Settings 31 4 3 1 Recommended Initialisation 31 4 3 2 Manual Initialisation 31 5 Programming 32 5 1 Introduction 3...

Page 6: ...ted by means of an external switch a serial bus command an input reference signal or a cleared fault condition Use appropriate cautions to guard against an unintended start WARNING DISCHARGE TIME Freq...

Page 7: ...d wiring The basic design with a plugable electronic part and a flexible and spacious wiring box is extremely service friendly and it is easy to change electronics without the need for unwiring The FC...

Page 8: ...arge enclosure stand alone mount No drive part Position Description Choices options 20 Brackets X No brackets E Flat brackets F 40mm brackets 21 Threads X No installation box M Metric threads 22 Switc...

Page 9: ...equency converter ensure that the unit is undamaged and complete Compare model number of unit on the name plate to what was ordered to verify the proper equipment Ensure the mains power supply frequen...

Page 10: ...in each corner 8 Access to USB port 3 Sealing gasket 9 Service switch motor side 4 Protection cover 10 Flat mounting brackets 5 Ground connection pin 11 40mm mounting bracket 6 Installation box Instal...

Page 11: ...out holes motor mount version Drilling machine For preparing universal adaptor plate motor mount version 2 3 2 Mechanical Dimensions 41 175 349 5 315 ON WARNING ALARM Bus MS NS2 NS1 331 5 280 178 6 5...

Page 12: ...NG Do not switch on the mains before the 4 screws are tightened Stand alone mounting The holes on the rear of the installation box are used to fix mounting brackets Ensure that the strength of the mou...

Page 13: ...us on cleanability The FCD 302 must be mounted vertically on a wall or machine frame thereby liquids will drain of the enclosure due to the slightly sloped top and cooling fin design For the best poss...

Page 14: ...echanical brake 10Vdc 10Vdc 10Vdc 0 4 20 mA 10Vdc 10Vdc 0 4 20 mA 91 L1 92 L2 93 L3 95 PE 122 MBR 123 MBR 50 10 V OUT 53 A IN 54 A IN 55 COM A IN 12 24 V OUT 13 24 V OUT 18 D IN 19 D IN 20 COM D IN 27...

Page 15: ...culate the level of increase to activate timing for the trip controller output stop function The higher the current draw the quicker the trip response The overload provides Class 20 motor protection S...

Page 16: ...8 69 L3 93 L1 91 L2 92 130BB704 10 2 1 4 3 5 6 7 8 9 10 11 12 12 12 1 Digital inputs outputs 7 24V DC back up input 2 Safe stop LCP connection B option 8 USB port 3 Relay 1 9 Standard bus RS 485 4 Rel...

Page 17: ...ly established and not loose Loose wiring can result in equipment faults or injury Illustration 2 7 Opening the Terminals 2 4 4 Motor Connection WARNING INDUCED VOLTAGE Run output motor cables from mu...

Page 18: ...short cable lengths max 10m When motors are connected in parallel 1 29 Automatic Motor Adaptation AMA cannot be used CAUTION The electronic thermal relay ETR of the frequency converter cannot be used...

Page 19: ...ntrol card is provided for termination resistance ON for termination and OFF for no termination 62 RxD TxD P red cable for PROFIBUS See dedicated literature MCA 101 for details 63 RxD TxD N green cabl...

Page 20: ...ut frequency is less than the frequency set in 2 21 Activate Brake Speed RPM or 2 22 Activate Brake Speed Hz and only if the frequency converter carries out a stop command If the frequency converter i...

Page 21: ...ipment with ground currents higher than 3 5mA must be established see Leakage Current 3 5mA following A dedicated ground wire is required for input power and motor Use the clamps provided with on the...

Page 22: ...y implies high frequency switching at high power This will generate a leakage current in the earth connection RFI filtering and screened motor cables contribute to this phenomenon According to EN IEC6...

Page 23: ...rence in open loop Terminal 54 default is for a feedback signal in closed loop 130BB708 10 1 2 4 3 5 Illustration 2 11 Location of DIP Switches 1 S201 terminal 53 2 S202 terminal 54 3 S801 standard bu...

Page 24: ...lled Liability Conditions It is the responsibility of the user to ensure personnel installing and operating the Safe Stop function Read and understand the safety regulations concerning health and safe...

Page 25: ...e to be meet to perform a safe installation of the frequency converter 1 Remove the jumper wire between control terminals 37 and 12 or 13 Cutting or breaking the jumper is not sufficient to avoid shor...

Page 26: ...interrupt device possibly with release input 7 Inverter module 2 Door contact 8 Motor 3 Contactor Coast 9 5V DC 4 Frequency converter 10 Safe channel 5 Mains 11 Short circuit protected cable accordin...

Page 27: ...ion Auxiliary equipment Look for auxiliary equipment switches disconnects or input fuses circuit breakers that may reside on input power side of frequency converter or output side to motor Examine the...

Page 28: ...ure that all operator devices are in OFF position WARNING UNINTENDED START When frequency converter is connected to AC mains input power the motor may start at any time The frequency converter motor a...

Page 29: ...ose between complete or reduced AMA 6 Press the OK key The display shows Press Hand on to start 7 Press the Hand on key A progress bar indicates if the AMA is in progress Stop the AMA during operation...

Page 30: ...pplying power to the frequency converter basic programming set up and functional testing The procedures in this section require user wiring and application programming to be completed The following pr...

Page 31: ...ner similar to the LCP See the Programming Guide for details on use of the NLCP 4 1 1 LCP Layout The LCP is divided into four functional groups see Illustration 4 1 Auto on Reset Hand on O Status Quic...

Page 32: ...ess to show operational information In Auto mode press and hold to toggle between status read out displays Press repeatedly to scroll through each status display Press and hold Status plus or to adjus...

Page 33: ...verter speed An external stop signal by control input or serial communication overrides the local hand on Off Stops the motor but does not remove power to the frequency converter Auto On Puts the syst...

Page 34: ...al communication selections personal menu settings fault log alarm log and other monitoring functions Using 14 22 Operation Mode is generally recommended Manual initialisation erases all motor program...

Page 35: ...Language package 4 Greek Part of Language package 4 Bras port Part of Language package 4 Slovenian Part of Language package 3 0 01 Language Option Function Korean Part of Language package 2 Japanese P...

Page 36: ...Catch up 28 Slow down 29 Pulse input 32 Ramp bit 0 34 Ramp bit 1 35 Mains failure inverse 36 DigiPot Increase 55 DigiPot Decrease 56 DigiPot Clear 57 Reset Counter A 62 Reset Counter B 65 1 29 Automat...

Page 37: ...e Maximum Reference unit matches The choice of configuration in 1 00 Configuration Mode for Speed closed loop 1 RPM for Torque 2 Nm The unit selected in 3 00 Reference Range 3 41 Ramp 1 Ramp up Time R...

Page 38: ...V2 54 Time difference w o date TimD See the frequency converter Design Guide for further information about data types 33 35 and 54 Parameters for the frequency converter are grouped into various para...

Page 39: ...dout 0 30 Unit for User defined Readout 0 None All set ups TRUE Uint8 0 31 Min Value of User defined Readout 0 00 CustomReadoutUnit All set ups TRUE 2 Int32 0 32 Max Value of User defined Readout 100...

Page 40: ...App Dependent All set ups FALSE 4 Uint32 1 31 Rotor Resistance Rr App Dependent All set ups FALSE 4 Uint32 1 33 Stator Leakage Reactance X1 App Dependent All set ups FALSE 4 Uint32 1 34 Rotor Leakage...

Page 41: ...RUE 1 Uint16 1 76 Start Current 0 00 A All set ups TRUE 2 Uint32 1 8 Stop Adjustments 1 80 Function at Stop 0 Coast All set ups TRUE Uint8 1 81 Min Speed for Function at Stop RPM App Dependent All set...

Page 42: ...ake Check 0 Off All set ups TRUE Uint8 2 16 AC brake Max Current 100 0 All set ups TRUE 1 Uint32 2 17 Over voltage Control 0 Disabled All set ups TRUE Uint8 2 18 Brake Check Condition 0 At Power Up Al...

Page 43: ...All set ups TRUE 0 Uint8 3 48 Ramp 1 S ramp Ratio at Decel End 50 All set ups TRUE 0 Uint8 3 5 Ramp 2 3 50 Ramp 2 Type 0 Linear All set ups TRUE Uint8 3 51 Ramp 2 Ramp up Time App Dependent All set u...

Page 44: ...All set ups TRUE 0 Uint8 3 84 Quick Stop S ramp Ratio at Decel End 50 All set ups TRUE 0 Uint8 3 9 Digital Pot Meter 3 90 Step Size 0 10 All set ups TRUE 2 Uint16 3 91 Ramp Time 1 00 s All set ups TRU...

Page 45: ...racking Error 10 RPM All set ups TRUE 67 Uint16 4 36 Tracking Error Timeout 1 00 s All set ups TRUE 2 Uint16 4 37 Tracking Error Ramping 100 RPM All set ups TRUE 67 Uint16 4 38 Tracking Error Ramping...

Page 46: ...ion All set ups TRUE Uint8 5 25 Terminal X46 11 Digital Input 0 No operation All set ups TRUE Uint8 5 26 Terminal X46 13 Digital Input 0 No operation All set ups TRUE Uint8 5 3 Digital Outputs 5 30 Te...

Page 47: ...24V Encoder Input 5 70 Term 32 33 Pulses per Revolution 1024 N A All set ups FALSE 0 Uint16 5 71 Term 32 33 Encoder Direction 0 Clockwise All set ups FALSE Uint8 5 9 Bus Controlled 5 90 Digital Relay...

Page 48: ...TRUE 2 Int16 6 31 Terminal X30 11 High Voltage 10 00 V All set ups TRUE 2 Int16 6 34 Term X30 11 Low Ref Feedb Value 0 ReferenceFeedbackUnit All set ups TRUE 3 Int32 6 35 Term X30 11 High Ref Feedb V...

Page 49: ...ps TRUE 2 N2 6 74 Terminal X45 1 Output Timeout Preset 0 00 1 set up TRUE 2 Uint16 6 8 Analog Output 4 6 80 Terminal X45 3 Output null All set ups TRUE Uint8 6 81 Terminal X45 3 Min Scale 0 00 All set...

Page 50: ...34 Process PID Integral Time 10000 00 s All set ups TRUE 2 Uint32 7 35 Process PID Differentiation Time 0 00 s All set ups TRUE 2 Uint16 7 36 Process PID Diff Gain Limit 5 0 N A All set ups TRUE 1 Uin...

Page 51: ...ndent 1 set up TRUE 3 Uint16 8 37 Max Inter Char Delay App Dependent 1 set up TRUE 5 Uint16 8 4 FC MC protocol set 8 40 Telegram selection 1 Standard telegram 1 2 set ups TRUE Uint8 8 41 Parameters fo...

Page 52: ...Device Identification 0 N A All set ups TRUE 0 Uint16 9 65 Profile Number 0 N A All set ups TRUE 0 OctStr 2 9 67 Control Word 1 0 N A All set ups TRUE 0 V2 9 68 Status Word 1 0 N A All set ups TRUE 0...

Page 53: ...Comparator Value App Dependent 2 set ups TRUE 3 Int32 13 2 Timers 13 20 SL Controller Timer App Dependent 1 set up TRUE 3 TimD 13 4 Logic Rules 13 40 Logic Rule Boolean 1 null 2 set ups TRUE Uint8 13...

Page 54: ...t Inverter Fault App Dependent All set ups TRUE 0 Uint8 14 28 Production Settings 0 No action All set ups TRUE Uint8 14 29 Service Code 0 N A All set ups TRUE 0 Int32 14 3 Current Limit Ctrl 14 30 Cur...

Page 55: ...FALSE 0 Uint32 14 74 Leg Ext Status Word 0 N A All set ups FALSE 0 Uint32 14 8 Options 14 80 Option Supplied by External 24VDC 1 Yes 2 set ups FALSE Uint8 14 89 Option Detection 0 Protect Option Confi...

Page 56: ...me 0 ms All set ups FALSE 3 Uint32 15 3 Fault Log 15 30 Fault Log Error Code 0 N A All set ups FALSE 0 Uint8 15 31 Fault Log Value 0 N A All set ups FALSE 0 Int16 15 32 Fault Log Time 0 s All set ups...

Page 57: ...0 VisStr 30 15 73 Slot B Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 74 Option in Slot C0 0 N A All set ups FALSE 0 VisStr 30 15 75 Slot C0 Option SW Version 0 N A All set ups FALSE 0 Vis...

Page 58: ...All set ups FALSE 1 Int16 16 22 Torque 0 All set ups FALSE 0 Int16 16 25 Torque Nm High 0 0 Nm All set ups FALSE 1 Int32 16 3 Drive Status 16 30 DC Link Voltage 0 V All set ups FALSE 0 Uint16 16 32 Br...

Page 59: ...B 0 N A All set ups TRUE 0 Int32 16 74 Prec Stop Counter 0 N A All set ups TRUE 0 Uint32 16 75 Analog In X30 11 0 000 N A All set ups FALSE 3 Int32 16 76 Analog In X30 12 0 000 N A All set ups FALSE 3...

Page 60: ...I Data Format 0 Gray code All set ups FALSE Uint8 17 34 HIPERFACE Baudrate 4 9600 All set ups FALSE Uint8 17 5 Resolver Interface 17 50 Poles 2 N A 1 set up FALSE 0 Uint8 17 51 Input Voltage 7 0 V 1 s...

Page 61: ...0 Wobble Ratio 1 0 N A All set ups TRUE 1 Uint8 30 11 Wobble Random Ratio Max 10 0 N A All set ups TRUE 1 Uint8 30 12 Wobble Random Ratio Min 0 1 N A All set ups TRUE 1 Uint8 30 19 Wobble Delta Freq S...

Page 62: ...quency converter Or the entire frequency converter profile can be loaded onto the PC for back up storage or analysis The USB connector or RS 485 terminal are available for connecting to the frequency...

Page 63: ...isplay a The first word on the status line indicates where the stop start command originates b The second word on the status line indicates where the speed control originates c The last part of the st...

Page 64: ...k Low Operation Status Freeze output The remote reference is active which holds the present speed Freeze output was selected as a function for a digital input Group 5 1 The corresponding terminal is a...

Page 65: ...sent the motor has stopped but that it will restart automatically when required Speed high Motor speed is above the value set in 4 53 Warning Speed High Speed low Motor speed is below the value set in...

Page 66: ...been rectified Alarms that are not trip locked can also be reset using the automatic reset function in 14 20 Reset Mode Warning automatic wake up is possible If a warning and alarm is marked against a...

Page 67: ...Pwr card supply X X 47 24 V supply low X X X 48 1 8 V supply low X X 49 Speed limit X 50 AMA calibration failed X 51 AMA check Unom and Inom X 52 AMA low Inom X 53 AMA motor too big X 54 AMA motor too...

Page 68: ...ppeared The trip will coast the motor and can be reset by pressing the reset button or make a reset by a digital input par group 5 1 1 The origin event that caused an alarm cannot damage the frequency...

Page 69: ...t OK reserved No Motor W3 OVC Active 16 00010000 65536 Live Zero Error A2 reserved Live Zero Error W2 AC Brake 17 00020000 131072 Internal Fault A38 KTY error 10V Low W1 KTY Warn Password Timelock 18...

Page 70: ...long WARNING ALARM 10 Motor ETR over temperature According to the electronic thermal protection ETR the motor is too hot You can choose if you want the frequency converter to give a warning or an ala...

Page 71: ...The fault could be Ambient temperature too high Too long motor cable ALARM 30 Motor phase U missing Motor phase U between the frequency converter and the the motor is missing Turn off the frequency co...

Page 72: ...ed are monitored WARNING 47 24V supply low The external 24V DC backup power supply may be overloaded otherwise Contact your Danfoss supplier WARNING 48 1 8V supply low Contact your Danfoss supplier WA...

Page 73: ...lue and actual value has exceeded the value in 4 35 Tracking Error Disable the function by 4 34 Tracking Error Function or select an alarm warning also in 4 34 Tracking Error Function Investigate the...

Page 74: ...4 7 7 Continuous kVA 400V AC kVA 0 9 1 3 1 7 2 1 2 8 3 9 Continuous kVA 460V AC kVA 0 9 1 3 1 7 2 4 2 7 3 8 Max cable size mains motor brake mm2 AWG 6 10 Max input current ON WARNING ALARM Bus MS NS2...

Page 75: ...ctions for control cables1 Max motor cable length screened 10m Max motor cable length unscreened 10m Maximum cross section to control terminals flexible rigid wire without cable end sleeves 1 5mm2 16...

Page 76: ...Number of analog inputs 2 Terminal number 53 54 Modes Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201 switch S202 OFF U Voltage level 10 to 10V scaleable Input res...

Page 77: ...gital frequency output 0 24V Max output current sink or source 40mA Max load at frequency output 1k Max capacitive load at frequency output 10nF Minimum output frequency at frequency output 0Hz Maximu...

Page 78: ...m Speed accuracy closed loop depending on resolution of feedback device 0 6000rpm error s0 15rpm Torque control accuracy speed feedback max errors5 of rated torque All control characteristics are base...

Page 79: ...ter Settings 30 D DC Current 61 Link 67 Default Settings 35 Digital Input 62 Inputs 62 Inputs 73 Output 74 E EMC 24 ETR 67 External Commands 60 F Fault Log 29 31 Feedback 24 61 Fuses 24 Fusing 24 G Gr...

Page 80: ...Reference 60 61 62 29 Relay Outputs 74 Remote Reference 61 Reset 28 31 62 30 Run Permissive 61 S Serial Communication 30 31 60 61 62 75 Set Up 29 Setpoint 62 Set up 29 Shielded Cable 24 Sleep Mode 62...

Page 81: ...www danfoss com drives MG04F202 130R0208 MG04F202 Rev 201 inverter ru 812 702 47 50...

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