Danfoss VLT FC 103 Design Manual Download

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MAKING MODERN LIVING POSSIBLE

Design Guide

VLT

Refrigeration Drive FC 103

1.1–90 kW

vlt-drives.danfoss.com

Summary of Contents for VLT FC 103

Page 1: ...MAKING MODERN LIVING POSSIBLE Design Guide VLT Refrigeration Drive FC 103 1 1 90 kW vlt drives danfoss com...

Page 2: ......

Page 3: ...s 12 1 9 Safety 12 1 9 1 General Safety Principles 12 2 Product Overview 14 2 1 Introduction 14 2 2 Description of Operation 17 2 3 Sequence of Operation 18 2 3 1 Rectifier Section 18 2 3 2 Intermedia...

Page 4: ...unctions 27 2 6 1 Automatic Motor Adaptation 27 2 6 2 Motor Thermal Protection 27 2 6 3 Mains Drop out 27 2 6 4 Built in PID Controllers 28 2 6 5 Automatic Restart 28 2 6 6 Flying Start 28 2 6 7 Full...

Page 5: ...ive Atmospheres 37 3 1 8 IP Rating Definitions 38 3 1 9 Radio Frequency Interference 39 3 1 10 PELV and Galvanic Isolation Compliance 39 3 2 EMC Harmonics and Ground Leakage Protection 40 3 2 1 Genera...

Page 6: ...56 3 5 7 Motor Thermal Protection 57 3 5 8 Output Contactor 58 3 5 9 Energy Efficiency 58 3 6 Additional Inputs and Outputs 59 3 6 1 Wiring Schematic 59 3 6 2 Relay Connections 60 3 6 3 EMC compliant...

Page 7: ...Reference 93 4 3 Application Set up Examples 93 5 Special Conditions 99 5 1 Derating 99 5 2 Manual Derating 99 5 3 Derating for Long Motor Cables or Cables with Larger Cross section 99 5 4 Derating f...

Page 8: ...126 7 8 Fuses and Circuit Breakers 127 7 9 Power Ratings Weight and Dimensions 132 7 10 dU dt Testing 133 7 11 Acoustic Noise Ratings 135 7 12 Selected Options 135 7 12 1 VLT General Purpose I O Modul...

Page 9: ...Procedures for ordering equipment and options to meet the intended use of the system Chapter 7 Specifications A compilation of technical data in table and graphics format Chapter 8 Appendix Selected...

Page 10: ...st significant bit VLT Efficiency of the frequency converter defined as ratio between power output and power input nF Capacitance in nano Farad NLCP Numerical local control panel Nm Newton meter NO No...

Page 11: ...displacement power factor Both lambda and cosphi are stated for Danfoss VLT frequency converters in chapter 7 2 Mains Supply The power factor indicates to which extent the frequency converter imposes...

Page 12: ...annot be deduced from the CE mark NOTICE Frequency converters with an integrated safety function must comply with the machinery directive EU Directive Version Low Voltage Directive 2014 35 EU EMC Dire...

Page 13: ...tration 1 2 C tick The C tick label indicates compliance with the applicable technical standards for Electromagnetic Compatibility EMC C tick compliance is required for placing electrical and electron...

Page 14: ...stored electrical energy to dissipate Strict adherence to safety precautions and notices is mandatory for safe operation of the frequency converter Correct and reliable transport storage installation...

Page 15: ...Wait for the capacitors to discharge fully before performing any service or repair work The duration of waiting time is specified in Table 1 4 Voltage V Minimum waiting time minutes 4 15 200 240 1 1...

Page 16: ...ure control Oil return management Multi feedback evaporator control Cascade control Dry run detection End of curve detection Motor alternation STO Sleep mode Password protection Overload protection Sm...

Page 17: ...n1 n2 2 Power P1 P2 n1 n2 3 Assuming an equal efficiency in the speed range Q Flow P Power Q1 Flow 1 P1 Power 1 Q2 Reduced flow P2 Reduced power H Pressure n Speed regulation H1 Pressure 1 n1 Speed 1...

Page 18: ...e speed of the compressor fan or pump obtaining variable control of flow and pressure Furthermore a frequency converter can quickly adapt the speed of the compressor fan or pump to new flow or pressur...

Page 19: ...rrent 4 DC reactors Filter the intermediate DC circuit voltage Prove mains transient protection Reduce RMS current Raise the power factor reflected back to the line Reduce harmonics on the AC input 5...

Page 20: ...Rectifier Section When power is applied to the frequency converter it enters through the mains terminals L1 L2 and L3 Depending on the unit configuration the power moves on to the disconnect and or R...

Page 21: ...Open loop Mode 2 4 2 Control Structure Closed Loop In closed loop mode an internal PID controller allows the frequency converter to process system reference and feedback signals to act as an independe...

Page 22: ...r settings in parameter group 0 4 LCP Keypad For more information refer to the programming guide To use the remote reference configure in Auto mode which is the default mode In Auto mode it is possibl...

Page 23: ...ol input All reference sources and the bus reference are added to produce the total external reference As active reference select one of the following The external reference The preset reference The s...

Page 24: ...set Input command Preset ref bit0 bit1 bit2 External reference in Bus reference Open loop From Feedback Handling Setpoint Configuration mode Input command Input command Digipot ref Increase Decrease C...

Page 25: ...zone 2 setpoint application Zone 1 setpoint is 15 bar and the feedback is 5 5 bar Zone 2 setpoint is 4 4 bar and the feedback is 4 6 bar If maximum is selected the zone 2 setpoint and feedback are se...

Page 26: ...y to use fuses and or circuit breakers 2 5 2 Overvoltage Protection Motor generated overvoltage When the motor acts as a generator the voltage in the DC link increases This behaviour occurs in the fol...

Page 27: ...built in temperature sensors and reacts immediately to critical values via hard coded limits 2 5 7 Automatic Derating The frequency converter constantly checks for critical levels High temperature on...

Page 28: ...rent stress 2 5 14 Power Fluctuation Performance The frequency converter withstands mains fluctuations such as Transients Momentary drop outs Short voltage drops Surges The frequency converter automat...

Page 29: ...verter AMA is performed without the motor rotating and without uncoupling the load from the motor 2 6 2 Motor Thermal Protection Motor thermal protection can be provided in 3 ways Via direct temperatu...

Page 30: ...ntrollers for controlling other process equipment such as chemical feed pumps valve control or for aeration with different levels 2 6 5 Automatic Restart The frequency converter can be programmed to r...

Page 31: ...r defined actions see parameter 13 52 SL Controller Action x executed by the SLC when the associated user defined event see parameter 13 51 SL Controller Event x is evaluated as TRUE by the SLC The co...

Page 32: ...h 5 3 2 5 are fulfilled Liability conditions It is the responsibility of the user to ensure personnel installing and operating the STO function Read and understand the safety regulations concerning he...

Page 33: ...Phase Loss Excessive ripple current in the DC bus indicates either a mains phase imbalance or a phase loss When a power phase to the frequency converter is lost the default action is to issue an alarm...

Page 34: ...rter and perform live programming rather than using the LCP keypad Or programming can be done off line and downloaded to the unit The entire frequency converter profile can be loaded onto the PC for b...

Page 35: ...ive Filters AAF 006 and VLT Soft Starter related data Example 1 Data storage in PC via MCT 10 Set up Software 1 Connect a PC to the unit via USB or via the RS485 interface 2 Open MCT 10 Set up Softwar...

Page 36: ...intervals for the cooling fans approximately 3 years and capacitors approximately 5 years are recommended in most environments 2 9 1 Storage Like all electronic equipment frequency converters must be...

Page 37: ...ation that follows provides guidelines for planning and specifying a motor control system incorporating frequency converters Operational features provide a range of design concepts from simple motor s...

Page 38: ...e optimum cooling The main fan forces the air flow along the cooling fins on the heat sink ensuring cooling of the internal air Some power sizes have a small secondary fan close to the control card en...

Page 39: ...epted from the motor when set to enable autoramping If the overvoltage occurs during deceleration the frequency converter attempts to do this by automatically lengthening the ramp down time If this is...

Page 40: ...roduced by cooling fans mostly located on the back of the device The fan rotors have small bearings into which dust can penetrate and act as an abrasive Dust in the bearings leads to bearing damage an...

Page 41: ...may be necessary The maximum length of the motor cable for compliance with EMC limits ranges from 1 50 m Costs are incurred for material cabling and assembly EMC conformance is not tested NOTICE To en...

Page 42: ...converter system in the range 30 MHz to 1 GHz is generated from the inverter motor cable and the motor Capacitive currents in the motor cable coupled with a high dU dt from the motor voltage generate...

Page 43: ...ference higher than 50 MHz airborne 1 2 z z z L1 L2 L3 PE U V W CS I2 I1 I3 I4 CS CS CS CS I4 CS z PE 3 4 5 6 175ZA062 12 1 Ground wire 3 AC mains supply 5 Screened motor cable 2 Screen 4 Frequency co...

Page 44: ...on ment Industrial Category C1 First environment Home and office Category C2 First environment Home and office Category C3 Second environment Industrial H1 1 1 22 kW 220 240 V 50 150 150 No Yes N A 1...

Page 45: ...ond environment industrial environment EN IEC 61000 6 4 Emission standard for industrial environments Class A Group 1 Table 3 6 Correlation between Generic Emission Standards and EN 55011 3 2 4 Immuni...

Page 46: ...able length listed in chapter 7 Specifications the motor insulation ratings listed in Table 3 8 are recommended If a motor has lower insulation rating use a dU dt or sine wave filter Nominal mains vol...

Page 47: ...fic facility is difficult When necessary perform an analysis of the system harmonics to determine equipment effects A frequency converter takes up a non sinusoidal current from mains which increases t...

Page 48: ...etwork operator Compliance with various system level guidelines The harmonic current data in Table 3 13 are provided in accordance with IEC EN61000 3 12 with reference to the power drive systems produ...

Page 49: ...nic Filter AHF 005 AHF 010 Design Guide for specific details on each standard In Europe the maximum THDv is 8 if the plant is connected via the public grid If the plant has its own transformer the lim...

Page 50: ...ge circuit breakers ELCBs are used comply with the following Use RCDs of type B only as they can detect AC and DC currents Use RCDs with a delay to prevent faults due to transient ground currents Dime...

Page 51: ...combination of any motor with any frequency converter 130BD934 10 EP MS PDS CDM S DE MCS 1 2 3 4 5 6 7 8 1 Mains and mains cabling EP Extended product 2 Feeding section MS Motor system 3 Auxiliaries...

Page 52: ...ting points shown in Illustration 3 11 The frequency and load define an operating point 100 90 80 70 60 50 40 30 20 10 0 0 10 f 20 30 40 50 60 70 80 90 100 L 130BD932 10 Illustration 3 11 Frequency Co...

Page 53: ...or types refer to the motor technology brochure at www vlt drives danfoss com Switching frequency The switching frequency influences magnetisation losses in the motor and switching losses in the frequ...

Page 54: ...ted devices EN 50178 Monitors electronic equipment for use in power installations Table 3 15 EN Design Standards for Mains Power Quality 3 4 2 3 Interference free Frequency Converters Every frequency...

Page 55: ...requency converters generate radio frequency interference RFI due to their variable width current pulses Frequency converters and motor cables radiate these components and conduct them into the mains...

Page 56: ...nverters generate harmonics The load and heat factor on the capacitors increases as the number of harmonic generators increases As a result fit chokes in the power factor correction equipment The chok...

Page 57: ...ed generator load depending on the composition Controlled B6 rectifier maximum 10 of rated generator load 3 5 Motor Integration 3 5 1 Motor Selection Considerations The frequency converter can induce...

Page 58: ...dation 3 5 6 Connection of Multiple Motors NOTICE Problems may arise at start and at low RPM values if motor sizes are widely different because small motors relatively high ohmic resistance in the sta...

Page 59: ...or multiple parallel motor connections 3 5 7 Motor Thermal Protection The frequency converter provides motor thermal protection in several ways Torque limit protects the motor from overload independen...

Page 60: ...influence the efficiency of the motor The efficiency declines a little when the switching frequency is set to a value above 5 kHz The efficiency is also slightly reduced when the motor cable is longer...

Page 61: ...PE 99 COM A OUT 39 A OUT 42 0 4 20 mA 03 0 10 V DC 10 V DC 0 10 V DC 0 4 20 mA 240 V AC 2 A 24 V DC 02 01 05 04 06 240 V AC 2 A 24 V NPN 0 V PNP 0 V PNP 24 V NPN 19 D IN 24 V NPN 0 V PNP 27 24 V 0 V D...

Page 62: ...ally closed 2 04 05 Make normally open 04 06 Break normally closed Illustration 3 25 Relay Outputs 1 and 2 Maximum Voltages 1 To add more relay outputs install VLT Relay Option Module MCB 105 or VLT R...

Page 63: ...d PE not screened 3 Output contactor 9 Control wiring screened 4 Cable clamp 10 Potential equalisation minIMUM 16 mm2 0 025 in 5 Cable insulation stripped 11 Clearance between control cable motor cabl...

Page 64: ...sizes can be arranged side by side with no clearance However the correct mounting order is important Illustration 3 27 shows how to mount correctly NOTE For A2 and A3 ensure a clearance between the fr...

Page 65: ...vide suppression of radio frequency interference and electromagnetic radiation in accordance with EN 55011 Residual current device RCD Uses the core balance method to monitor ground fault currents in...

Page 66: ...tion 30 A fuse protected terminals 3 phase power matching incoming mains voltage for powering auxiliary customer equipment Not available if 2 manual motor starters are selected Terminals are off when...

Page 67: ...ISA S71 04 1985 VLT Analog I O Option MCB 109 This analog input output option is easily fitted in the frequency converter for upgrading to advanced performance and control using the additional inputs...

Page 68: ...nt and voltage become almost sinusoidal So the acoustic motor noise is reduced to a minimum The ripple current in the sine wave filter coils also causes some noise Solve the problem by integrating the...

Page 69: ...3 31 Enclosure Size A2 B A E C D 130BT324 10 A Top cover B Brim C Base part D Base cover E Screw s Illustration 3 32 Enclosure Size A3 1 Place the top cover as shown If an A or B option is used fit t...

Page 70: ...Power Ratings Weight and Dimensions for details E F D C B A 130BT620 12 Illustration 3 33 Enclosure Size B3 130BT621 12 D C A G Illustration 3 34 Enclosure Sizes B4 C3 and C4 A Top cover B Brim C Bas...

Page 71: ...ter voltage Each kit consists of 2 cores To determine the number of cores required refer to Table 3 19 Cable length1 Enclosure size m A and B C D T2 T4 T7 T2 T4 T7 T7 50 2 4 2 2 4 100 4 4 2 4 4 150 4...

Page 72: ...Sizes A5 B1 B2 C1 and C2 130BA844 10 Illustration 3 39 Lower Bracket 130BA845 10 A B Illustration 3 40 Upper Bracket See dimensions in Table 3 21 Enclosure Size IP A mm B mm Ordering number A5 55 66...

Page 73: ...ing and follow good common installation practice Low impedance ground connection of the screen at every node is important including at high frequencies Thus connect a large surface of the screen to gr...

Page 74: ...ignal TX RX while terminal 69 is connected to the N signal TX RX See drawings in chapter 3 6 1 Wiring Schematic If more than 1 frequency converter is connected to a master use parallel connections 130...

Page 75: ...ransfer between the individual slaves is not possible Communications occur in the half duplex mode The master function cannot be transferred to another node single master system The physical layer is...

Page 76: ...fixed characters while n is variable depending on the length of the text 3 9 7 4 Frequency Converter Address ADR 2 different address formats are used The address range of the frequency converter is ei...

Page 77: ...cy from slave to master ADR LGE STX PCD1 PCD2 BCC 130BA269 10 Illustration 3 47 Process Block Parameter block The parameter block is used to transfer parameters between master and slave The data block...

Page 78: ...changed when the motor is turned off 82 There is no bus access to the defined parameter 83 Data change is not possible because factory set up is selected Table 3 28 Parameter Value Fault Report 3 9 7...

Page 79: ...e value 100 is therefore read as 10 0 Examples 0 s conversion index 0 0 00 s conversion index 2 0 ms conversion index 3 0 00 ms conversion index 5 3 9 7 13 Process Words PCD The block of process words...

Page 80: ...nique in which only the master can initiate transactions called queries Slaves respond by supplying the requested data to the master or by taking the action requested in the query The master can addre...

Page 81: ...lemented as a multiple of character intervals at the selected network baud rate shown as Start T1 T2 T3 T4 The first field to be transmitted is the device address Following the last transmitted charac...

Page 82: ...ll data addresses in Modbus messages are referenced to zero The first occurrence of a data item is addressed as item number 0 For example The coil known as coil 1 in a programmable controller is addre...

Page 83: ...ut data Bus reference register REF 50200 Output data Frequency converter status word register STW 50210 Output data Frequency converter main actual value register MAV Table 3 37 Holding Registers 1 Us...

Page 84: ...olding registers 3410 3411 holds the parameter s value A value of 11300 decimal means that the parameter is set to 1113 00 For information on the parameters size and converting index consult the progr...

Page 85: ...me Bit 02 1 leads to ramping Bit 03 Coasting Bit 03 0 The frequency converter immediately releases the motor the output transistors are shut off and it coasts to a standstill Bit 03 1 If the other sta...

Page 86: ...setting reversing is set to digital in parameter 8 54 Reversing Select Bit 15 causes reversing only when 1 Bus 2 Logic AND or 3 Logic OR is selected 3 9 12 2 Status Word According to FC Profile STW p...

Page 87: ...verter stops because of overtemperature but the unit does not trip and resumes operation once the overtemperature stops Bit 13 Voltage OK limit exceeded Bit 13 0 There are no voltage warnings Bit 13 1...

Page 88: ...in parameter 8 50 Coasting Select determines how bit 03 is linked with the corresponding function of the digital inputs Bit 04 Quick stop Ramp Quick stop using the ramp time of parameter 3 81 Quick S...

Page 89: ...when 1 Bus 2 Logic AND or 3 Logic OR is selected in parameter 8 54 Reversing Select 3 9 12 5 Status Word according to PROFIdrive Profile STW The status word is used to notify a master for example a PC...

Page 90: ...2 Warning Speed Low and parameter 4 53 Warning Speed High When bit 10 1 the output frequency is within the indicated limits Bit 11 No operation Operation When bit 11 0 the motor does not turn When bit...

Page 91: ...Current Physical Dimensions Weight Ambient operating conditions Temperature Altitude Humidity Air quality dust Derating requirements Enclosure size Input Cables Type Length Fuses Type Size Rating Opti...

Page 92: ...Type Rating Voltage Options Special tools and equipment Moving and storage Mounting Connection of mains Table 3 48 System Design Checklist System Integration VLT Refrigeration Drive FC 103 90 Danfoss...

Page 93: ...cy converter monitors the pressure in the system and if pressure reaches a level close to the level that engages the shutdown valve the frequency converter makes a safe shutdown and restart shortly af...

Page 94: ...Terminal 37 Available only with Safe Torque Off STO Function 4 2 3 Pulse Start Stop Terminal 18 Start stop parameter 5 10 Terminal 18 Digital Input 9 Latched start Terminal 27 Stop parameter 5 12 Ter...

Page 95: ...tended as a quick reference for common applications Parameter settings are the regional default values unless otherwise indicated selected in parameter 0 03 Regional Settings Parameters associated wit...

Page 96: ...meter 13 20 SL Controller Timer 0 Example 2 s Set Event 1 in parameter 13 51 SL Controller Event 1 to 1 True Set Event 2 in parameter 13 51 SL Controller Event 2 to 4 On Reference Set Event 3 in param...

Page 97: ...mA Parameter 6 24 Terminal 54 Low Ref Feedb Value 0 Parameter 6 25 Terminal 54 High Ref Feedb Value 50 Default value Notes comments D IN 37 is an option Table 4 1 Analog Current Feedback Transducer Pa...

Page 98: ...n option Table 4 4 Analog Speed Reference Voltage Parameters 130BB927 10 FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 37 50 53 54 55 42 3...

Page 99: ...12 T erminal 27 Digital Input 7 External interlock Default value Notes comments If parameter 5 12 Terminal 27 Digital Input is set to 0 no operation a jumper wire to terminal 27 is not needed D IN 37...

Page 100: ...A OUT COM 12 13 18 19 20 27 29 32 33 50 53 54 55 42 39 A53 U I D IN 37 Function Setting Parameter 1 90 Motor Thermal Protection 2 Thermistor trip Parameter 1 93 T hermistor Source 1 Analog input 53 De...

Page 101: ...entrifugal pumps and fans where the torque is proportional to the square of the speed and the power is proportional to the cube of the speed extra cooling or derating of the motor is not required 5 2...

Page 102: ...A using SFAVM When using only 10 m motor cable or less in enclosure size A less derating is necessary This is because the length of the motor cable has a relatively high impact on the recommended dera...

Page 103: ...BB832 10 Illustration 5 9 Derating of Iout for different TAMB MAX for Enclosure Sizes B3 and B4 using SFAVM in Normal Overload Mode 110 Overtorque Enclosures B T6 60 AVM pulse width modulation 1 2 4 6...

Page 104: ...Derating of Iout for Different TAMB MAX for Enclosure Sizes C1 and C2 using 60 AVM in Normal Overload Mode 110 Overtorque 2 4 6 8 20 10 40 60 80 90 100 o 50 C o 45 C 110 12 14 16 o 55 C fsw kHz 0 0 lo...

Page 105: ...modulation fsw kHz 130BB213 11 20 4 34 Iout A 28 9 1 2 6 4 55 C 50 C 45 C 8 10 C2 all options 13 6 27 2 Illustration 5 20 Output Current Derating with Switching Frequency and Ambient Temperature for...

Page 106: ...nclosure 13 15 E20 IP20 E21 IP 21 NEMA 1 E55 IP 55 NEMA 12 E66 IP66 P21 IP21 NEMA 1 w backplate P55 IP55 NEMA 12 w backplate Z55 A4 Enclosure IP55 Z66 A4 Enclosure IP66 Description Position Possible o...

Page 107: ...ion Ordering number Miscellaneous hardware I Panel Through Mount Kit Enclosure size B2 130B1047 Panel Through Mount Kit Enclosure size C1 130B1048 Panel Through Mount Kit Enclosure size C2 130B1049 Te...

Page 108: ...rnal 18 5 22 kW 130B3699 Fan B4 Fan external 22 30 kW 130B3701 Fan C1 Fan external enclosure size C1 130B3865 Fan C2 Fan external enclosure size C2 130B3867 Fan C3 Fan external enclosure size C3 130B4...

Page 109: ...130B2408 8 P1K5 5 120 130B2443 130B2408 8 P4K0 P4K0 5 120 130B2444 130B2409 10 P2K2 P5K5 P5K5 5 120 130B2446 130B2411 17 P3K0 P7K5 P7K5 5 120 130B2446 130B2411 17 P4K0 5 120 130B2446 130B2411 17 P5K5...

Page 110: ...15K 2 60 130B2342 130B2322 28 P15K P18K 2 60 130B2342 130B2322 28 P18K P22K 2 60 130B2342 130B2322 28 P22K P30K 2 60 130B2343 130B2323 45 P30K P37K 2 60 130B2343 130B2323 45 P37K P45K 2 60 130B2344 13...

Page 111: ...0B1180 45 0 82 45 82 130B1442 130B1247 130B1291 130B1201 55 0 96 55 96 130B1443 130B1248 130B1292 130B1204 75 0 133 75 133 130B1444 130B1249 130B1293 130B1207 90 0 171 90 171 130B1445 130B1250 130B129...

Page 112: ...248 130B5231 130B5214 30 0 36 33 36 130B5265 130B5250 130B5233 130B5216 37 0 49 40 50 130B5266 130B5251 130B5234 130B5217 45 0 58 50 58 130B5267 130B5252 130B5235 130B5218 55 0 74 60 77 130B5268 130B5...

Page 113: ...6 13 Sine wave Filters for Frequency Converters with 380 500 V 1 Ordering numbers marked with are IP23 Frequency converter power and current ratings Filter current rating 690 V Switching frequency Ord...

Page 114: ...filter fixed Parameter 14 56 Capacitance Output Filter Set according to the individual filter Listed on filter product label and in output filter manual only required for flux operation Parameter 14...

Page 115: ...8 15 32 15 27 11 19 15 18 18 5 37 5 18 5 34 15 23 18 5 22 22 44 22 40 18 5 28 22 27 11 46 2 30 61 30 52 30 43 30 34 90 80 58 54 130B2838 130B2839 130B2840 15 59 4 37 73 37 65 37 54 37 41 18 5 74 8 45...

Page 116: ...r Not used Table 6 17 Parameter Settings for dU dt Filter Operation 6 2 8 Common Mode Filters Enclosure size Ordering number Core dimension Weight W w H h d kg A and B 130B3257 60 43 40 25 22 3 0 25 C...

Page 117: ...8 V AC kVA 2 38 2 70 3 82 4 50 6 00 Maximum input current Continuous 3x200 240 V A 5 9 6 8 9 5 11 3 15 0 Intermittent 3x200 240 V A 6 5 7 5 10 5 12 4 16 5 More specifications Estimated power loss3 at...

Page 118: ...208 V AC kVA 8 7 11 1 16 6 21 4 26 9 31 7 41 4 51 5 61 2 Maximum input current Continuous 3x200 240 V A 22 0 28 0 42 0 54 0 68 0 80 0 104 0 130 0 154 0 Intermittent 3x200 240 V A 24 2 30 8 46 2 59 4 7...

Page 119: ...11 0 Continuous kVA 460 V AC kVA 2 4 2 7 3 8 5 0 6 5 8 8 11 6 Maximum input current Continuous 3x380 440 V A 2 7 3 7 5 0 6 5 9 0 11 7 14 4 Intermittent 3x380 440 V A 3 0 4 1 5 5 7 2 9 9 12 9 15 8 Con...

Page 120: ...16 7 21 5 27 1 31 9 41 4 51 8 63 7 83 7 104 128 Maximum input current Continuous 3x380 439 V A 22 29 34 40 55 66 82 96 133 161 Intermittent 3x380 439 V A 24 2 31 9 37 4 44 60 5 72 6 90 2 106 146 177...

Page 121: ...kVA 525 V AC kVA 2 5 2 8 3 9 5 0 6 1 9 0 11 0 Continuous kVA 575 V AC kVA 2 4 2 7 3 9 4 9 6 1 9 0 11 0 Maximum input current Continuous 3x525 600 V A 2 4 2 7 4 1 5 2 5 8 8 6 10 4 Intermittent 3x525 60...

Page 122: ...00 IP21 IP55 IP66 maximum cable cross section2 mains brake and load sharing mm2 AWG 16 10 10 6 8 8 35 2 50 1 150 300 MCM IP21 IP55 IP66 maximum cable cross section2 motor mm2 AWG 10 10 8 8 35 25 25 2...

Page 123: ...50 60 Hz 5 Maximum imbalance temporary between mains phases 3 0 of rated supply voltage True power factor 0 9 nominal at rated load Displacement power factor cos Near unity 0 98 Switching on input su...

Page 124: ...g frequency factory setting Switching pattern factory setting 7 5 Cable Specifications Cable lengths and cross sections for control cables1 Maximum motor cable length screened 150 m 492 ft Maximum mot...

Page 125: ...l input current at 24 V 50 mArms Typical input current at 20 V 60 mArms Input capacitance 400 nF All digital inputs are galvanically isolated from the supply voltage PELV and other high voltage termin...

Page 126: ...imum frequency at terminal 29 32 33 110 kHz Push pull driven Maximum frequency at terminal 29 32 33 5 kHz open collector Minimum frequency at terminal 29 32 33 4 Hz Voltage level See chapter 7 6 1 Dig...

Page 127: ...d 240 V AC 2 A Maximum terminal load AC 15 1 Inductive load cos 0 4 240 V AC 0 2 A Maximum terminal load DC 1 1 on 1 2 NO 1 3 NC Resistive load 60 V DC 1 A Maximum terminal load DC 13 1 Inductive load...

Page 128: ...the supply voltage PELV and other high voltage terminals The USB ground connection is NOT galvanically isolated from protective earth Use only an isolated laptop as PC connection to the USB connector...

Page 129: ...ge rating With the proper fusing the frequency converter short circuit current rating SCCR is 100000 Arms 7 8 1 CE Compliance 200 240 V Enclosure type Power kW Recommended fuse size Recommended maximu...

Page 130: ...0 90 aR 250 NZMB2 A250 250 Table 7 10 380 480 V Enclosure Types A B and C 525 600 V Enclosure type Power kW Recommended fuse size Recommended maximum fuse size Recommended circuit breaker Moeller Maxi...

Page 131: ...0 A2K 10 R FWX 10 HSJ 10 1 5 5017906 016 KLN R 15 ATM R 15 A2K 15 R FWX 15 HSJ 15 2 2 5017906 020 KLN R 20 ATM R 20 A2K 20 R FWX 20 HSJ 20 3 0 5017906 025 KLN R 25 ATM R 25 A2K 25 R FWX 25 HSJ 25 3 7...

Page 132: ...FHR2 Ferraz Shawmut J Ferraz Shawmut JFHR21 Littelfuse JFHR2 1 1 5017906 006 KLS R 6 ATM R 6 A6K 6 R FWH 6 HSJ 6 1 5 2 2 5017906 010 KLS R 10 ATM R 10 A6K 10 R FWH 10 HSJ 10 3 5017906 016 KLS R 15 ATM...

Page 133: ...KLS R 025 A6K 25 R HSJ 25 7 5 KTS R 30 JKS 30 JJS 30 FNQ R 30 KTK R 30 LP CC 30 5017906 030 KLS R 030 A6K 30 R HSJ 30 11 15 KTS R 35 JKS 35 JJS 35 5014006 040 KLS R 035 A6K 35 R HSJ 35 18 KTS R 45 JK...

Page 134: ...24 380 495 648 739 521 631 Width mm Enclosure B 90 90 130 130 200 242 242 242 165 231 308 370 308 370 Width of backplate B 90 90 130 130 200 242 242 242 165 231 308 370 308 370 Width of backplate with...

Page 135: ...short motor cables a few metres the rise time and peak voltage are lower The rise time and peak voltage increase with cable length The frequency converter complies with IEC 60034 25 and IEC 60034 17 f...

Page 136: ...0 559 Table 7 26 Frequency Converter P45K T2 380 480 V T4 Cable length m Mains voltage V Rise time sec UPEAK kV dU dt kV sec 5 400 0 640 0 690 0 862 50 400 0 470 0 985 0 985 150 400 0 760 1 045 0 947...

Page 137: ...le length m Mains voltage V Rise time sec UPEAK kV dU dt kV sec 5 480 0 371 1 170 2 466 Table 7 38 Frequency Converter P75K T4 Cable length m Mains voltage V Rise time sec UPEAK kV dU dt kV sec 5 400...

Page 138: ...A X X X P T 5 B 2 0 B R 1 D B F 0 0 A 0 0 P N X X X N 1 1 0 0 S N 0 1 2 8 1 5 G 4 3 2 IN 3 x 3 8 0 4 8 0 V 5 0 6 0 H z 1 4 9 A O U T 3 x 0 U i n 0 1 0 0 0 H z 1 6 0 A 1 1 1 k V A C H A S IS I P 2 0 Ta...

Page 139: ...relay card see Illustration 7 5 and Illustration 7 6 position 2 Relay 7 NC NC NC Relay 9 Relay 8 1 2 3 12 130BA162 10 7 5 4 6 8 9 10 11 Illustration 7 8 Relays 130BA177 10 8 9 m m 2 m m Illustration...

Page 140: ...oltage signals in the relays ensure that there is one unused relay between the 24 V signal and the high voltage signal To set up the MCB 113 use parameter groups 5 1 Digital Input 6 7 Analog Output 3...

Page 141: ...y setting ON Single termination 120 The push button switch O400 activates the Service Pin function LED label Description MS Service LED red NS Status LED green Table 7 41 LEDs The neuron ID is printed...

Page 142: ...I N S L1 L2 L3 91 92 93 RELAY 1 RELAY 2 99 LC 130BA264 10 Illustration 8 1 Support Bracket Mains connection for enclosure sizes A4 A5 L1 L2 L3 91 92 93 130BT336 10 Illustration 8 2 Mains and Groundin...

Page 143: ...sure Size B3 L1 91 L2 92 L3 93 L1 91 L2 92 L3 93 U 96 V 97 W 98 DC 88 DC 89 R 81 R 82 130BA714 10 95 99 Illustration 8 6 Mains Connection Enclosure Size B4 Appendix Selected Drawing Design Guide MG16G...

Page 144: ...s C1 and C2 IP21 NEMA Type 1 and IP55 66 NEMA Type 12 91 92 93 91 92 93 96 97 98 88 89 81 82 99 95 130BA718 10 Illustration 8 8 Mains Connection Enclosure Size C3 IP20 Appendix Selected Drawing VLT Re...

Page 145: ...Delta connected W 2 U2 V2 6 wires out of the motor U1 V1 W1 PE1 Star connected U2 V2 W2 U2 V2 and W2 to be intercon nected separately Table 8 1 Terminal Descriptions 1 Protective earth connection U1 V...

Page 146: ...ure Sizes B1 and B2 130BA726 10 Illustration 8 14 Motor Connection for Enclosure Size B3 U 96 V 97 W 98 U 96 V 97 W 98 L1 91 L2 92 L3 93 DC 88 DC 89 R 81 R 82 130BA721 10 99 Illustration 8 15 Motor Co...

Page 147: ...3 93 97 U V W 96 98 Illustration 8 17 Motor Connection for Enclosure Sizes C3 and C4 8 3 Relay Terminal Drawings 130BA029 12 Relay2 Relay1 35 36 Illustration 8 18 Terminals for Relay Connection Enclos...

Page 148: ...6 10 Hole number and recommended use Dimensions1 Nearest metric UL in mm 1 Mains 3 4 28 4 M25 2 Motor 3 4 28 4 M25 3 Brake load sharing 3 4 28 4 M25 4 Control cable 1 2 22 5 M20 5 Control cable 1 2 22...

Page 149: ...moved 1 Tolerance 0 2 mm Illustration 8 23 Enclosure Size A4 IP55 4 2 3 5 1 130BB665 10 Hole number and recommended use Nearest metric 1 Mains M25 2 Motor M25 3 Brake load sharing M25 4 Control cable...

Page 150: ...sure Size B1 IP21 5 4 3 6 2 1 130BB667 10 Hole number and recommended use Dimensions1 Nearest metric UL in mm 1 Mains 1 34 7 M32 2 Motor 1 34 7 M32 3 Brake load sharing 1 34 7 M32 4 Control cable 3 4...

Page 151: ...5 M20 1 Tolerance 0 2 mm 2 Knock out hole Illustration 8 31 Enclosure Size B2 IP55 4 3 2 5 1 130BB670 10 Hole number and recommended use Nearest metric 1 Mains M40 2 Motor M40 3 Brake load sharing M32...

Page 152: ...8 34 Enclosure Size C1 IP21 5 3 2 6 4 1 130BB662 10 Hole number and recommended use Dimensions1 Nearest metric UL in mm 1 Mains 2 63 3 M63 2 Motor 2 63 3 M63 3 Brake load sharing 1 1 2 50 2 M50 4 Cont...

Page 153: ...or 8 24 C Cabinet heater 35 Cabinet options 39 Cable entry 146 Entry holes 146 Motor cable 26 39 40 41 48 55 56 58 61 66 69 71 99 100 133 Motor cable length 44 47 56 69 Screened cable 62 Unshielded mo...

Page 154: ...ves EMC Directive 10 Low Voltage Directive 10 Machinery Directive 11 Discharge time 13 Disconnect 18 64 Dry run detection 14 DU dt testing 133 Dust 34 38 39 Duty cycle 9 E Efficiency Efficiency 8 25 2...

Page 155: ...62 Humidity 35 37 39 89 I I O 64 65 66 6 138 Improved control 16 Index IND 76 82 Initialising 9 Input power 17 62 Insulation resistance monitor 63 Interlock 97 Intermediate circuit 17 Intermediate sec...

Page 156: ...64 LED 64 protection 14 25 64 setpoint 27 Overtemperature 9 25 26 31 64 85 Overvoltage Motor generated overvoltage 24 Overvoltage 24 37 control 24 P Pack control 91 Parameter block 75 Parameter number...

Page 157: ...t circuit 10 18 27 30 36 54 64 Short circuit motor phase phase 24 Short circuit protection 24 Short circuit ratio 46 Side by side installation 62 Sleep mode 14 26 29 91 Slip compensation 9 24 Smart lo...

Page 158: ...7 88 98 99 lock 10 24 U U f 58 Undervoltage 52 Unintended motor rotation 13 Unintended start 13 UPEAK 133 V Valve control 28 Variable control of flow and pressure 16 Varying flow over 1 year 15 Ventil...

Page 160: ...ucts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the resp...

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