D&K Group EXP 62 Plus Owner'S Manual Download | Manualshive

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EXP 62” Plus Laminator

Owner’s Manual

REV 01

MADE IN U.S.A.

Laminator.com

www.laminator.com

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Summary of Contents for EXP 62 Plus

Page 1: ...EXP 62 Plus Laminator Owner s Manual REV 01 MADE IN U S A Laminator com www laminator com ...

Page 2: ... Roller Temperature 6 Control Panel Left Diagram 7 Control Panel Right Diagram 8 Nip Adjusters Diagram 9 Mounting Using a SuperStick Pouch Mounting System 10 Mounting and Laminating Using a SuperStick Pouch Board 11 Encapsulating with a SuperStick Flexible Pouch or Release Board 12 Cleaning Your EXP 62 Plus Laminator 13 Specifications 13 Trouble Shooting 14 Warranty 15 Webbing Diagrams 16 19 Lamin...

Page 3: ...n of the U S copyright laws and is subject to prosecution Safety Precautions WARNING Please review the following safety precautions before unpacking your new laminator Use care in unpacking and lifting the laminator Keep laminator level when lifting or moving Laminator weighs approximately 500 pounds Consider work area A cluttered work space can lead to accidents The laminator should be placed on ...

Page 4: ...eat oil or sharp edges Do not cut off or otherwise bypass the grounding prong on the plug If an extension cord is necessary be sure it is properly rated and of the same wire gauge or smaller as the laminator cord Capacity of the cord must prevent loss of power and overheating Before using inspect extension cord for any damage including loose or exposed wires broken fittings damaged insulation etc ...

Page 5: ...screwdriver and a Phillips head screwdriver are necessary Unpacking Your Laminator The shipping carton contains 1 Laminator 1 Top Supply Mandrel 1 Bottom Supply Mandrel 1 Release Liner Rewind Mandrel 1 Feed Table 1 Operating Handbook Be sure to save the shipping carton Should your laminator ever need to be returned for service the foam filled carton ensures safe transit NOTE Each laminator is test...

Page 6: ...Splices are not common but are unavoidable If you find a splice place that film roll on the top position so the splice can be monitored carefully When the splice is ready to come through the laminator turn the drive off and rotate the roll of film by hand so the film is very loose Turn the drive switch again and allow the splice to run through If necessary keep turning the roll of film to keep it ...

Page 7: ...ndrel The Waste Rewind mandrel may be rotated by hand to assist in the start up Slowly advance the motor of the laminator guiding the film and media to the rear rollers while insuring the release is firmly attached to the Waste Rewind core The separation point for the film and release should be between the idler shaft and the point were the film contacts the heat shoe The separation point can be a...

Page 8: ...e film roll supply becomes low it is necessary to decrease tension on the rolls Reset at approximately the last 1 3 to 1 4 of a roll NOTE Too little tension on the top or bottom roll causes vertical or diagonal streaks in the film as it passes around the heated rollers NOTE If the laminator s speed is set too fast when using thicker films wrinkling and bubbling may occur WARNING Excessive tension ...

Page 9: ...ated Roller Temperature Figure 3 Upper Roller ON OFF Switch Toggles Upper Heated Roller to ON or OFF Figure 4 Lower Roller ON OFF Switch Toggles Lower Heated Roller to ON or OFF Figure 1 Upper Roller Digital Temperature Control Figure 2 Lower Roller Digital Temperature Control Figure 3 Upper Roller ON OFF Switch Figure 4 Lower Roller ON OFF Switch Laminator com www laminator com ...

Page 10: ...to ON or OFF Figure 3 Speed Control Knob Adjusts the speed of the laminator s heated rollers Measured in feet per minute FPM Note To Reverse the direction of lamination switch the Motor Fan Switches to reverse position Figure 2 Fans Switch ON OFF Figure 1 Motor Switch Forward Reverse Figure 3 Speed Control Laminator com www laminator com ...

Page 11: ...corresponds with the indicator of the knob Select the measurement that indicates the thickness of the material you will be using with the machine Release the Nip Adjusters so that it moves back to the right and clicks into place this will set the rollers for use The measurements on the Nip Adjusters 6mm 3 16 5mm 1 8 3mm and 1 16 1 5mm correspond to board thickness For additional pressure stop Nip ...

Page 12: ... Pouch Step Two Place the SuperStick Pouch on the surface of virtually any rigid substrate or foam board NO ADHESIVE NECESSARY Step Three Pass the SuperStick pouch and board combination through the heated roll laminator It comes out done Step Four Display your finished product That s it Laminator com www laminator com ...

Page 13: ...he board and lay the film back over it 7 Cover your print with the cover sheet packed in each box as marked This is required on thick papers to prevent adhesive from sticking to the rolls 8 Set the control knob to the correct setting that matches the pouch board thickness 9 Slowly insert the pouch board into the inlet opening Ensure that the pouch board will enter centered and straight A gentle pu...

Page 14: ...EXP 62 Plus Laminators Smooth out any wrinkles with the side of the hand or a soft flexible squeegee 6 Better results may be achieved by taping the leading edge of the pouch to the sled using masking tape 7 Adjust the Control Knob to the 3 16 setting for the SuperStick Sled or 1 16 for the release carrier board to accommodate its thickness Be sure that the heat is on the middle LED indicator is on...

Page 15: ...fected area until all debris has loosened 5 Wipe clean with towel or cloth material 6 Place Poly_Off kit back in packaging for storage Specifications EXP 62 Plus Capacity 62 Height 19 Width 80 Depth 28 Net Weight 500 lbs Shipping Weight 620 lbs Electrical 230V Single Phase 30 amps Technical Service There are no end user serviceable parts in a EXP 62 Plus Laminator If the machine does not reach tem...

Page 16: ... SURFACE OF SUBJECT OR ALONG EDGE OF SUBJECT Causes 1 The heat is set too high on either or both heated rollers 2 Excessive moisture in the paper being laminated If inks are not dry this may also cause blisters For high moisture content substrates use D K s low temperature films with a bonding temperature of 185 190F 3 The rubber laminating rollers are not clean or are damaged Trouble Shooting Con...

Page 17: ...w limitations on how long an implied warranty lasts for the exclusion or limitation of consequential damages so the above limitation may not apply to you There are no consumer serviceable parts in the EXP 62 Plus Laminator If you require service under this Warranty contact D K Group Inc to obtain Return Authorization RA pack the product in its original packaging or request the same from Technical ...

Page 18: ... 17 Webbing Diagrams 1 Encapsulating 2 Mounting Laminating Print to pre coated board Laminator com www laminator com ...

Page 19: ... 18 Webbing Diagrams continued 3 One Step Decal 4 Two Step Decal Laminator com www laminator com ...

Page 20: ... 19 Webbing Diagrams continued 5 Pre Coating Boards 6 Mounting Decal Print Laminator com www laminator com ...

Page 21: ... 20 Webbing Diagrams continued 7 Laminating with PSA and release liner Laminator com www laminator com ...

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