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How to use this manual
This manual explains how to maintain procedure for the
S2-125 manufactured by DAELIM MOTOR CO., LTD.
To ensure safety and optimal operating conditions of the
vehicle, carry out regular inspections according to the
maintenance schedule(Section 2).
Sections 1 through 2 provide information on overall
vehicle; section 3, assembly and disassembly procedures
for external components, and section 4 describes
maintenance procedure for the engine, frame and
electrical systems.
To facilitate use of this manual, each page starts with
disassembly and system diagrams, each page starts with
disassembly and system diagrams, service information,
and troubleshooting guide.
Contents of this manual and specifications are subject
to change without prior notice for improvement of
vehicle quality.
No part of this publication may be reproduced without
written permission of DAELIM Motor Co.,Ltd.,
Service Information
1
2
3
4
6
7
8
9
10
11
14
15
16
17
18
Inspections / Adjustments
External Parts
Lubrication System
5
EMS(Engine Management System)
Fuel System
Engine Removal / Installation
LH, Crank Case Cover
Continuously Variable
Transmission
A.C Generator / Starter Clutch
Cylinder Head / Valves
Cylinder Head / Piston
12
Transmission / Crank Shaft
Crank Case
Rear Wheel / Rear Brake /
Suspension / Rear Swing Arm
Charging System
Ignition System
Starter System
Lights / Switches / Horn
19
Wiring diagram
Contents
Engine
Frame
Electrical
General
13
Front Wheel / Front Fork
/ Steering / Brake
Summary of Contents for S2-125
Page 2: ......
Page 3: ...SERVICE INFORMATION 1 1 1...
Page 4: ...1 2 SERVICE INFORMATION...
Page 5: ...SERVICE INFORMATION 1 3...
Page 6: ...1 4 SERVICE INFORMATION...
Page 7: ...1 5 SERVICE INFORMATION...
Page 8: ...1 6 SERVICE INFORMATION...
Page 9: ...1 7 SERVICE INFORMATION...
Page 10: ...1 8 SERVICE INFORMATION...
Page 11: ...1 9 SERVICE INFORMATION...
Page 12: ...1 10 SERVICE INFORMATION 145kg 11 5 2 2 stroke SOHC 306 9kg ATDC...
Page 13: ...1 11 SERVICE INFORMATION 30A LED LED LED...
Page 14: ...1 12 SERVICE INFORMATION...
Page 15: ...1 13 SERVICE INFORMATION...
Page 16: ...1 14 SERVICE INFORMATION...
Page 17: ...1 15 SERVICE INFORMATION...
Page 18: ...1 16 SERVICE INFORMATION...
Page 20: ...MEMO...
Page 21: ...2 1 INSPECTIONS ADJUSTMENTS 2...
Page 22: ...2 2 INSPECTIONS ADJUSTMENTS...
Page 23: ...2 3 INSPECTIONS ADJUSTMENTS...
Page 24: ...2 4 INSPECTIONS ADJUSTMENTS...
Page 25: ...2 5 INSPECTIONS ADJUSTMENTS...
Page 26: ...2 6 INSPECTIONS ADJUSTMENTS...
Page 27: ...2 7 INSPECTIONS ADJUSTMENTS...
Page 28: ...2 8 INSPECTIONS ADJUSTMENTS...
Page 29: ...2 9 INSPECTIONS ADJUSTMENTS...
Page 30: ...2 10 INSPECTIONS ADJUSTMENTS...
Page 31: ...3 1 EXTERNAL PARTS 3...
Page 32: ...3 2 EXTERNAL PARTS...
Page 33: ...3 3 EXTERNAL PARTS...
Page 34: ...3 4 EXTERNAL PARTS...
Page 37: ...3 7 EXTERNAL PARTS...
Page 38: ...EXTERNAL PARTS 3 8...
Page 39: ...4 1 LUBRICATION SYSTEM 4 1 4 2 4 3 4 3 4 4 4 7 4 8 4 9 4 4 4...
Page 40: ...4 2 LUBRICATION SYSTEM...
Page 41: ...4 3 LUBRICATION SYSTEM...
Page 42: ...4 4 LUBRICATION SYSTEM...
Page 43: ...4 5 SERVICE LUBRICATION SYSTEM...
Page 44: ...4 6 LUBRICATION SYSTEM...
Page 45: ...4 7 LUBRICATION SYSTEM...
Page 46: ...4 8 LUBRICATION SYSTEM...
Page 47: ...4 9 LUBRICATION SYSTEM...
Page 48: ...MEMO...
Page 94: ...MEMO...
Page 95: ...6 1 FUEL SYSTEM ENGINE 6 4 6 6 6 6...
Page 96: ...6 2 FUEL SYSTEM ENGINE...
Page 97: ...6 3 FUEL SYSTEM ENGINE...
Page 98: ...MEMO...
Page 99: ...7 1 ENGINE REMOVAL INSTALLATION 7 7 7 1 7 2...
Page 100: ...7 2 ENGINE REMOVAL INSTALLATION...
Page 101: ...7 3 ENGINE REMOVAL INSTALLATION...
Page 102: ...8 0 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION...
Page 103: ...8 1 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION 8 8 8 8 8 8 8 8...
Page 104: ...8 2 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION...
Page 105: ...8 3 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION...
Page 106: ...8 4 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION...
Page 107: ...8 5 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION...
Page 108: ...8 6 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION...
Page 109: ...8 7 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION...
Page 110: ...8 8 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION...
Page 111: ...8 9 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION...
Page 112: ...8 10 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION...
Page 113: ...8 11 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION...
Page 114: ...8 12 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION...
Page 115: ...8 13 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION...
Page 116: ...9 0 A C GENERATOR STARTER CLUTCH...
Page 117: ...9 9 9 9 9 9 9 9 1 A C GENERATOR STARTER CLUTCH 9...
Page 118: ...9 2 A C GENERATOR STARTER CLUTCH...
Page 119: ...9 3 A C GENERATOR STARTER CLUTCH...
Page 120: ...9 4 A C GENERATOR STARTER CLUTCH...
Page 121: ...9 5 A C GENERATOR STARTER CLUTCH...
Page 122: ...9 6 A C GENERATOR STARTER CLUTCH...
Page 123: ...9 7 A C GENERATOR STARTER CLUTCH...
Page 124: ...9 8 A C GENERATOR STARTER CLUTCH...
Page 125: ...MEMO...
Page 126: ...INJECTOR ASSY ENGINE TEMP SENSOR 10 0 CYLINDER HEAD VALVE...
Page 127: ...10 10 1 10 2 10 3 10 5 10 6 10 6 10 7 10 8 10 11 10 13 10 1 CYLINDER HEAD VALVE 10...
Page 128: ...10 2 CYLINDER HEAD VALVE...
Page 129: ...10 3 CYLINDER HEAD VALVE...
Page 130: ...10 4 CYLINDER HEAD VALVE...
Page 131: ...10 5 CYLINDER HEAD VALVE...
Page 132: ...10 6 CYLINDER HEAD VALVE...
Page 133: ...10 7 CYLINDER HEAD VALVE...
Page 134: ...10 8 CYLINDER HEAD VALVE...
Page 135: ...10 9 CYLINDER HEAD VALVE...
Page 136: ...10 10 CYLINDER HEAD VALVE...
Page 137: ...10 11 CYLINDER HEAD VALVE...
Page 138: ...10 12 CYLINDER HEAD VALVE...
Page 139: ...10 13 CYLINDER HEAD VALVE...
Page 140: ...10 14 CYLINDER HEAD VALVE...
Page 141: ...throttle body 10 15 CYLINDER HEAD VALVE...
Page 142: ...CYLINDER PISTON 11 0...
Page 143: ...11 1 11 11 11 1 11 1 11 2 11 3 11 5...
Page 144: ...11 2 CYLINDER PISTON...
Page 145: ...11 3 CYLINDER PISTON...
Page 146: ...11 4 CYLINDER PISTON...
Page 147: ...11 5 CYLINDER PISTON...
Page 148: ...11 6 CYLINDER PISTON...
Page 149: ...MEMO...
Page 150: ...12 0 TRANSMISSION CRANKSHAFT CRANKCASE...
Page 151: ...12 12 1 12 2 12 3 12 6 12 7 12 8 12 9 12 10 12 1 TRANSMISSION CRANKSHAFT CRANKCASE 12...
Page 152: ...12 2 TRANSMISSION CRANKSHAFT CRANKCASE...
Page 153: ...12 3 TRANSMISSION CRANKSHAFT CRANKCASE...
Page 154: ...12 4 TRANSMISSION CRANKSHAFT CRANKCASE...
Page 155: ...12 5 TRANSMISSION CRANKSHAFT CRANKCASE...
Page 156: ...12 6 TRANSMISSION CRANKSHAFT CRANKCASE...
Page 157: ...12 7 TRANSMISSION CRANKSHAFT CRANKCASE...
Page 158: ...12 8 TRANSMISSION CRANKSHAFT CRANKCASE...
Page 159: ...12 9 TRANSMISSION CRANKSHAFT CRANKCASE...
Page 160: ...12 10 TRANSMISSION CRANKSHAFT CRANKCASE...
Page 161: ...MEMO...
Page 162: ...13 0 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 164: ...13 2 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 165: ...13 3 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 166: ...13 4 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 167: ...13 5 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 168: ...13 6 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 169: ...13 7 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 170: ...13 8 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 171: ...13 9 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 172: ...13 10 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 173: ...13 11 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 176: ...13 14 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 177: ...13 15 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 178: ...13 16 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 179: ...13 17 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 180: ...13 18 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 181: ...13 19 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 182: ...13 20 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 183: ...MEMO...
Page 184: ...REAR WHEEL BRAKE SUSPENSION REAR SWING ARM 14 0...
Page 185: ...14 1 14 14 14 1 14 2 14 3 14 5 14 7 14 7...
Page 186: ...14 2 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...
Page 187: ...14 3 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...
Page 188: ...14 4 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...
Page 189: ...14 5 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...
Page 190: ...14 6 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...
Page 191: ...14 7 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...
Page 192: ...14 8 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...
Page 193: ...MEMO...
Page 194: ...30A 15 0 CHARGING SYSTEM...
Page 195: ...15 15 1 15 2 15 2 15 3 15 4 15 5 15 1 15...
Page 196: ...13 5 15 5V 13 5V 15 2 CHARGING SYSTEM...
Page 197: ...15 3 CHARGING SYSTEM...
Page 198: ...15 4 CHARGING SYSTEM...
Page 199: ...15 5 CHARGING SYSTEM...
Page 200: ...MEMO...
Page 201: ...0 73 0 08 23 5 80 150 15K 16 16 1 16 3 16 4 16 5 16 6 16 6 16 1 16...
Page 202: ...16 2 IGNITION SYSTEM...
Page 203: ...pulser pulser 16 3 IGNITION SYSTEM...
Page 205: ...GREEN AND BLACK WHITE GREEN AND BLACK WHITE 16 5 IGNITION SYSTEM...
Page 206: ...RE D 3 0 17 0 STARTER SYSTEM...
Page 207: ...17 17 1 17 4 17 7 17 2 17 3 17 1 17...
Page 208: ...17 2 STARTER SYSTEM...
Page 209: ...17 3 STARTER SYSTEM...
Page 210: ...17 4 STARTER SYSTEM...
Page 211: ...17 5 STARTER SYSTEM...
Page 212: ...17 6 STARTER SYSTEM...
Page 213: ...17 7 STARTER SYSTEM...
Page 214: ...MEMO...
Page 215: ...18 18 1 18 1 18 4 18 2 18 2 18 3 18 3 18 4 18 4 18 1 18...
Page 216: ...COLOR BAT 1 2 P GRAY BAT 2 18 2 LIGHTS SWITCH HORN...
Page 217: ...3 18 3 LIGHTS SWITCH HORN...
Page 218: ...18 4 LIGHTS SWITCH HORN...
Page 219: ...MEMO...
Page 220: ...MEMO...
Page 221: ...19 CIRCUIT DIAGRAM...
Page 222: ...19 1 19...